Been watching these videos for months. I am now convinced there is not a dial indicator in this entire country. Not taking away from what they do, it just amazes me.
@nigelpearson29762 жыл бұрын
Dial indicators are too fragile. If you can afford one, you have to treat it well?
@velcroman112 жыл бұрын
When you don’t have what you need, you learn to do it without it. Home spun.
@Raveseeker Жыл бұрын
I want to learn how to do things like that. Not doing things by rote, but how to make hand tools for every purpose. Let us return to the era of the slide rule and the tool-and-die: CAD and injection molding makes you soft.
@timdickson5531 Жыл бұрын
There doesn't appear to be a lot of PPE either, not even cheap safety glasses. Their work is incredible but I don't imagine they'd get a lot in compensation if they lost an eye or two
@unclegeorgesspeedandfeed Жыл бұрын
Hell I'm still looking for a table in most of these videos. Your asking for a lot
@robertallen34412 жыл бұрын
Marvellous video, my late father would have loved it. He was a model engineer in his spare time, but refused to buy in steel stock or castings for his traction engines. Every thing had to be made from scrap materials and his workshop was similar to this but on a smaller scale.
@contrnsmagnificndjoobngtaint10 ай бұрын
legend
@hootinouts2 жыл бұрын
Amazing work being turned out on old beat up machines. I began my working life in tool and die making back in the late 1970's but left the field once manufacturing began drying up here in the states. I remember cutting gears using a dividing head as is shown in the video. You did not want to be distracted cutting gears.
@dmaxx44252 жыл бұрын
As a 35yr Journeyman Machine Repairman , The noises that Lathe was making had me wincing and looking for my safety glasses ! And Junior on the tail stock with a pipe ! good thing he knows how to make a gear ! And that old No2 Knee Mill !!!!! Bravo to all his tooling and fixtures !!!!
@Karmabim1232 жыл бұрын
They do astonishingly well with the old clapped out machinery they have to use. I was especially impressed with the high precision measuring with a tape measure.
@TheofficialPr02 жыл бұрын
I saw that and imediately instinctively grabbed my head
@Esuper12 жыл бұрын
The guy moonlights as a tailor's assistant.
@bonzai23802 жыл бұрын
The machinery doesn’t look like is maintained or oiled for that matter. It’s no wonder looks and runs like junk. Just because the part looks nice I’m sure it it isn’t dimensionally accurate.
@Convolutedtubules2 жыл бұрын
They use old machines because it is perfectly acceptable and and effective. Anyone with training or experience can 'measure' 0.5mm confidently by eye. How stupid would you be to measure a rough diameter with a precision instrument.
@Rossithailand2 жыл бұрын
@@Esuper1 haha
@jetcity71562 жыл бұрын
I've been a machinist for the last 32 years. This is getting it done. Respect
@philipketchell83692 жыл бұрын
Well said mate, over here in the Philippines I can go to a roadside machine shop and he'll make me anything.
@urielcrooks64312 жыл бұрын
I bet you wear safety classes And don't put your hand around the machine
@jetcity71562 жыл бұрын
@@urielcrooks6431 you are correct.
@mrschnider6521 Жыл бұрын
why are their tools so crappy over there, everything looks dirty, its like they refuse to repair anything untill it completely breaks. Here in the states, we typically maintain our property and equipment. We repaint our homes when the paint is no longer good, if a door is broken we replace it. There it looks like they just hang up an out of order indefinitely sign and leave it untill one day the entire building just gets condemn.
@martinlyhagen6166 Жыл бұрын
@@mrschnider6521 This is what europeans says about US. It's like the country stayed in the 1950's...
@bjsbrixey81202 жыл бұрын
You know. Just got to say. If you have never tried anything like this then you have no idea all the details that go in to just learning the process let alone doing it right, better, and perfecting your skill to the best of your abilities with limited tools and technology. That's awesome great job made me smile.
@gussygoro24692 жыл бұрын
A giant lathe and horizontal mill with dividing head isn't what anyone should call limited tools.
@bjsbrixey81202 жыл бұрын
@@gussygoro2469 and I better he built it from parts or could. I'm happy for him.
@rustyshakleford52302 жыл бұрын
Like when your last tooth comes out as a baby tooth and you check the math and you did everything correct? Then you do it again and end up with 47 perfect teeth and one baby tooth again? Only to find out their was a tiny metal chip in the dividing head throwing everything off by about a thou.... Next time Im gonna spend the $250 on a proper hob.
@xjjtvx25332 жыл бұрын
@@rustyshakleford5230 you good bro?
@thomasbarlow42232 жыл бұрын
@@xjjtvx2533 haha right.... sounds like dementia
@johnnytarponds92922 жыл бұрын
Everything is moving, wobbling, shaking and vibrating. Very impressive results with the tooling involved. Imagine what these people could do with a little more training and some modern equipment.
@windage2 жыл бұрын
they would be like we Americans..on welfare and their smart phone
@MrFas4wd2 жыл бұрын
All the health & safety rules would hinder their work and they’d either quit out of frustration or get sacked for continuous flouting of the rules
@mrplow38742 жыл бұрын
@@windage ngl, you had me in the first half. Lol
@magicalphones2 жыл бұрын
Charge more money for parts that are actually within tolerance.
@Convolutedtubules2 жыл бұрын
@@magicalphones Charge more money? If parts are not within tolerance, you get no money. Clearly you lack basic knowledge on this topic.
@kushalphoenix1 Жыл бұрын
Installed these on a riding mower kzbin.infoUgkxetgfkJxfdT_B2vGYP-uNTLaBbim9OKTD . They were sharp out of the box, although I've never liked blade edges that were coated...not quite as sharp as I personally want. Using my belt sander, I removed the coating from the cutting edges and refined the edge enough to shave with them. So far, after three runs, these blades are holding up as expected. Even after hitting a few fallen 1/2 inch or so branches, the edges are still sharp as heck. No edge dings, no warping, etc. As far as installing them, the cutouts were of the proper size and shape to fit my aging Craftsman mower. Very satisfied.
@ClaireLi-su9rt8 ай бұрын
Sir,I think if you want any endless diamond wire loop and endless diamond wire loop saw, you could contact with me any time~the machine is really cool!
@dgafbrapman6882 жыл бұрын
it never ceases to amaze me what people can do with machines that are this old, i mean as long as the ways are straight and the gibs are tight thats all you need. I once had a job doing centerless grinding on ceramic parts, and the machine i used to hold tenths on was like 50 or 60 years old and completely worn out. In fact every machine in that shop was worn out haha but we still made good parts.
@МихаилДёмин-и9м2 жыл бұрын
Базирование на оправке впечатлило🤦♀️ А особенно - индикаторный кувалдоскоп👏👏👏
@Sviborg_v2 жыл бұрын
Мне понравилось, как он рулеткой диаметр промерял
@__Goodwin__2 жыл бұрын
А люфт на кривом валу фрезера? Там везде супер высокая точность. Ну и сверление тупым сверлом с использованием монтировки в задней бабке ....
@АндрейЗуев-ъ8я2 жыл бұрын
Заточка фрезы - огонь
@-22352 жыл бұрын
а мне понравилась рулетка.
@filipo4ek2 жыл бұрын
Мда, рулетка -ваще огонь. Но ничего страшного, скоро так же будем делать на таких же разъёбанных станках.
@mustafamelihkadioglu81072 жыл бұрын
What a mass! What a big sacrifice! What a pain! What a tenacious man! I take off my hat to you brave man!👏👏👏👏👏
@bobaloo20122 жыл бұрын
Watching that gear cutting setup moving back and forth a centimeter or so during the cut was interesting, you could see the wavy line of the cut going down the blanks...Also, someone needs to show them how to sharpen drills instead of just cranking harder on the tailstock handle to make it push through the metal.
@theatf60702 жыл бұрын
ye thats what i was thinking if you need more more than what crank handle can give you your doing something wrong
@gronno2 жыл бұрын
Easy guys that was some tough steel they were working with there.
@mjohns59442 жыл бұрын
Cranking that handle isn't a problem when someone else does it.
@dfpolitowski22 жыл бұрын
There is nothing wrong with what they are doing. They make due very well. And I'm sure the price on that gear is very attractive. Probably 80 us dollars. I'm not spending 2-3 hundred for that gear if I don't have to.
@Card_Asylum2 жыл бұрын
Probably want to learn about lube too. 😆
@balintattila1432 жыл бұрын
My machining teacher would have a heart attack watching this video. I have drilled a lot of holes on a lathe machine with 62mm diameter drill but never had to use a crowbar to spin the wheel on the tailstock. Working on a machine like that with long sleeves is a suicide, its only a matter of time until tragedy happens.
@BlackMamba-lt8oe2 жыл бұрын
ur machine teacher is a trainee in front of him
@gorillaau2 жыл бұрын
"Right for homework: Watch this video and critique every bad practice you can see. I came up with 50 when I viewed it." I think there are over 50 continuity errors in the movie Plan 9 from Outer Space.
@Micscience2 жыл бұрын
@@gorillaau You have to understand something here, what works over here doesn't necessarily work for them. I used to be under the illusion of following text book practices as a rule. Eventually I realized text book practices is a primer it was never meant for the real world. In the real world you have to improvise and you have to get things done on time. Some of the most skilled people are self taught and there is no technique in life that works for everyone. Everyone is different.
@willybones38902 жыл бұрын
What's a "tolerance"?
@thecalif29142 жыл бұрын
@@Micscience " what works over here doesn't necessarily work for them" It works exactly the the same, when the lathe chuck grabs your sleeve it will rip your hand off. Same here, same there. The difference is that you won't be allowed to work in this way in other countries.
@robertordewald86782 жыл бұрын
A thumbs-up is truly Universal. These fellows do excellent work. It's amazing the quality that they can achieve with machines that have seen better days. Best regards Bobs from Virginia USA
@uhmgawa14352 жыл бұрын
Just amazing to witness what can be made to work, using what you've been taught never to do. I'm at a loss to pick just a few favorites from this video. Near the top is whipping out a pipe wrench @10:38 to snug the mandrel. And then wielding that blacksmith's hammer @11:05 to whack the blanks true while ON the lathe. There's certainly a few good poster images in there demonstrating lathe crowbar tooling. And did I really see a guy freehand grind (just a COUPLE -- not all teeth on) a gear cutter with a bench grinder?
2 жыл бұрын
I cringed a couple of times, but man, freehand grind on a gear cutter and comparing the grind on an already cut gear is quite something ... I'm amazed by what they can achieve, but by no mean it is precision work ... Since it looks like a business, I thought I would have seen at least one set of cheap measuring tools like a dial indicator to whack true the gear blanks.
@orange_cat2 жыл бұрын
The no eye protection had me, and Frank Roberts beat me to it!
@BenAtTheTube2 жыл бұрын
There were only a couple of teeth that needed sharpening. On that old milling machine with the mandrels flopping around in the no-longer-bearings, the rest of the teeth never touch the part! I know this because I was cutting gears today, and with .003 runout on the cutter teeth as mounted on the arbor (I measured it with an indicator), I was only using about a third of the teeth, maybe less! We send our gear cutters out for professional resharpening, and I can measure 2.5 to 6 thou variation in tooth height from the cutter hole, depending on which cutter. I always thought it was just the arbor that is crooked, but it turns out the cutters themselves are crooked. In order to uniformly engage all the teeth at slow speed (2 ipm and maybe 1200 tpm), I would need less than a thou tooth runout and preferably less than a tenth mounted on the arbor, but these things are nowhere near that precise and most of the teeth do not touch the material at all.
@geppettocollodi89452 жыл бұрын
@ The gear will wear themselves in perfect profile once the 100 HP drive beats them into meshing despite the gears objection.
@uhmgawa14352 жыл бұрын
@@BenAtTheTube My comment was really due to the side (profile) of the tooth rather than its cutting face being ground in the video. Even if excess runout was the reason for grinding a subset of the cutter teeth, it still seems a bit odd. But agreed it is difficult to puzzle out the full context of what's going on here from the short clip of this in the video.
@donpeterson92822 жыл бұрын
Well done. You have mastered your craft The ability to make and sharpen your cutting tool is impressive. My Dad and his father, my grandfather, were both Tool and Die Makers and, in my retirement, I am learning the trade online, not that I plan on working as a machinist, just that I hope to better understand their profession and honor their skill and their memory. To many of us do not understand how significant the skills of the workers were 50 to 200 years ago were and how very talented and skilled they were. I have great respect for the skilled trades and the people all over the world who work as a skilled tradesman. These men are very skilled and I have great respect for the skill they possess. In America today some of this work is done by programing a computer.
@VivekSingh-nl6hs2 жыл бұрын
You either adapt or perish. Hand making these gears sure takes skill that not everyone has. Also making it via computer requires you to have skills to program the machine. Nevertheless skill is required not like any tom dick and harry can operate a machine.
@hashishoil51422 жыл бұрын
If you give more importance to machines then machinery will develop.... If you give more importance to people then their skill will develop!
@lorenzoparedes23062 жыл бұрын
My father also was a tool and die maker. His face bore small burn scars from red hot flying steel chips that came from a spinning lathe. He could actually design and manufacture helicoidal gears with a precision lathe and a milling machine. Although I watched him work by his side many a time, I am sorry to state that I never asked him to teach me his skills, which included calculating tangents, curves, and angles with his knowledge and pencil and paper, not even a calculator. Those did not exist when he learned his trade. Kudos to such knowledge.
@kgregory6662 жыл бұрын
You'd be surprised. I worked in a gear shop in everett Washington that used gear hobbing machines made in the 1930s-40s. And all of the parts we made were precision gears for current production Boeing planes. The old machines last forever, however, manual machining is a dying skill in The states.
@lorenzoparedes23062 жыл бұрын
@@kgregory666 I remember one time my father took me to visit his place of work in Mexico City. There was an enormous gear being positioned with an overhead crane. My father explained this was a gear for a German manufactured sugar mill in the U.S., which had been deactivated because of the 2nd World War. I should point out I was born in the mid 1940s.
@nomana.zuberi46002 жыл бұрын
That's Pakistan for you. Making do with very little, facing immense challenges from day one and difficulty upon difficulty yet coming up with ingenious, improvised solutions. This is the true difference between the haves and the have nots. There is a reason we managed to become one of seven global nuclear powers, associate members of CERN, launched the first Asian space program and maintain an Antarctic exploration scientific presence
@Dimythios2 жыл бұрын
There is a difference in what is obsolete and what is not. If a piece of equipment still functions after 70+ years of use then it is NOT obsolete. I smile because I worked on equipment similar to this in the 70's as a teen. Shop boy for starters and ended up working the line
@TimmyTints Жыл бұрын
yup this machinery is made strong and built to last and be worked on if needed. i'd love to get my hands on an old gisholt lathe they were made in my hometown
@АзерХалилов-ж7д2 жыл бұрын
Техники безопасности совсем нет, пока я смотрел это видео очень сильно переживал за этих людей, видно это происходит или в Индии или в Пакистане, где нищета и человеческая жизнь стоит меньше чем жизнь домашнего питомца в Европе, но этим людям конечно большой респект, в таких ужасных условиях и с технологией тридцатых годов прошлого столетия они делают, создают такие детали, какая точность у этих шестерней трудно сказать, но видно есть спрос раз делают. Слов нет.
@markmeade29372 жыл бұрын
These guys would do well anywhere in the world , bloody impressive 👏👏👏👏👏👏👏👏
@W8iHav2P2 жыл бұрын
The secret to precision is to always toss the parts in the dirt several times throughout the process...
@FullSendPrecision2 жыл бұрын
And never use lubrication
@ScumfuckMcDoucheface2 жыл бұрын
haaahahaha =)
@davemould46382 жыл бұрын
And eyeballing the part to get it centered in the chuck is fine - why bother with a dial guage?
@CM-xr9oq2 жыл бұрын
ya'll are laughing at them. Yet, customers keep showing up at their shop.
@wouldbang69282 жыл бұрын
@@CM-xr9oq because the shit they make doesn't last long
@UROVRussia2 жыл бұрын
Когда это смотришь из глаз течет кровь
@abdelmajeedabdallah13972 жыл бұрын
هذا لأنك انسان تقدر من يتعب ويبدع من أجل لقمه العيش انا ايضا تاثرت
@alexs01712 жыл бұрын
Особенно на выставление заготовки на валу и кривой вал фрезерного станка
@sbsani2 жыл бұрын
Loved how he changed the lathe speed. Dope! True craftmanship. Salute. 👍
@lulu_ber36832 жыл бұрын
As a first learning year machinist these guys deserve all my respect
@sedled28292 жыл бұрын
they lose point with safety, long sleves😑
@RodSwansmad2 жыл бұрын
I’m sure it’s WorkCover Approved,, Lol 😂🤣🤣🤣🤣🤣🤣
@axelateon1384 Жыл бұрын
dog who the fu wants your respect
@FoxtrotAlpha99 Жыл бұрын
@@sedled2829 no one do this happily. everyone wants safety but economy isn't strong even to import wheat, forget about safety equipments
@Dr.Ticklebum699 ай бұрын
@@FoxtrotAlpha99 safety glasses are cheap no matter where you are.
@peterfrazer19432 жыл бұрын
I love watching these men and what they achieve, not having the benefit of modern lathes. Good luck to them and thanks for an excellent video.
@davidswanson56692 жыл бұрын
Modern lathes may be out of their budget, but modern methodology and practices are free. Why skimp on that?
@OTOss82 жыл бұрын
@@davidswanson5669 I'm gonna guess these guys don't know much exists beyond the confines of the streets where they live, work and shop. It's possible they'd adopt better techniques if they knew about them but these guys don't strike me as being especially worldly. I mean, I doubt it's due to any character fault but simply a reality of their existence and the opportunities presented to them within that world.
@markharmon49632 жыл бұрын
@@OTOss8 What you are saying is true. The internet which KZbin is a part of is not the obvious source for information if you are not in the habit of looking. These guys are likely very replaceable. The shop owner sees any expense associated with their protection as a waste. This is probably a job to feed their kids than a vocation or identity. Amazon for a ROUGH pair of calipers would be helpful. It would be interesting to know where these parts are destined and their performance.
@OTOss82 жыл бұрын
@@markharmon4963 I couldn't agree more with your assessment. Your question is one I've been asking myself with many of these videos. As you've said, where are these parts destined for and how will they perform given the less than strict conditions surrounding their manufacture? What type of steel is that? Has it been heat treated to the correct hardness for the application? How precise are the teeth they cut and how much of a difference does that make? I looked at those gears and I could imagine them in some sort of enormous rolling mill or something like that where absolute precision might not be required but either way it's a very interesting thing to ponder. Cheers friend.
@bluesky.believeitornot.18822 жыл бұрын
Didn't anyone notice?. 2:15. Exploitation of child labour just to gain profits..This guys and this video should not be praised,Instate it should be highly disrespected and banned.
@whathappened22302 жыл бұрын
I commend these guys for using what they have to work with! I had to laugh though, tape measure and bit chatter.. Eeeewww that bit chatter sound gets me... Will the parts work though? Likely yes, for awhile anyway. If the gears don't have a lot of load and reversals of spin maybe a long time. I give 'em a thumbs up for doing what they gotta' do to make something run with just what they have to work with!👍👍👍
@mkrp411 ай бұрын
I am making a bit chatter too! kzbin.info/www/bejne/Z4jQkH99pK-Uras
@apilomlunla1272 жыл бұрын
Some real Titan cNc shit right there. Job well done and I sincerely respect the hard working men working in dangerous environment to support themselve and families.
@peterhorak36022 жыл бұрын
When I watched this video I was thinking of Titans of CNC too 😂
@BrianHoff042 жыл бұрын
As a Quality Manager at a CNC shop in the US I cringed throughout the video. As a person who is watching people very far away from me, with unbelievably used equipment, no money, limited education system... I am amazed at what they accomplished. Hats off for using what you have and figuring out how to make things that are hard to make. If I knew their address I'd send them some dial calipers just so they don't have to keep reading those old verniers.. I hate vernier.
@paulmichaelfreedman83342 жыл бұрын
I think it would be more prudent to send them some safety gear. These guys do everything in frikkin slippers! The number of work related accidents with fatal injuries because of insufficient protection in India/Pakistan is the highest in the world. And as you can imagine, any accident in an environment like that is bound to be horrific.
@Johnny24rs2 жыл бұрын
@@paulmichaelfreedman8334 Yeah and they should take care of themselves by using protective gear as I'm sure they have families to feed
@crazymasina85242 жыл бұрын
Yes, there's a lot of good/ inexpensive calipers and dial indicators available on the market.
@em47032 жыл бұрын
These things are not for high performance or high load machinery mate, the cost reduction of having them done like this is why they sell. They're for things like grain mills and such. They might have hashtags for gearbox and truck in there, but that's just for the viewing algorithm. All these need is a bit of oil sprinkled over them and they handle a few hundred nm or torque just fine.
@P.G.Wodelouse2 жыл бұрын
@brianhoff04 the fact is you may have cringed but you could not do what they do namely make a part as cheap as possible with just enough accuracy. they do it that way for a reason mainly the cost of that part would not pay for the weeks coffee at your shop. everything has a place and a reason.
@boydhorning18302 жыл бұрын
As a red seal of machinist of 28 years, I find myself both appalled and amazed at same time watching this.
@gpz550a22 жыл бұрын
"What grade of steel is that?" "Yes"
@mrplow38742 жыл бұрын
It’s called job security. They’ll be back.
@Mr_Chuckles2 жыл бұрын
yeah was wondering the same thing, considering how oxidized the starting metal was I'd say those gears will be rusted very soon. At least its pretty dry in India generally...although if these are destined for a ship...
@Mr_Chuckles2 жыл бұрын
@/k/onnoisseur oh did not know that. I suppose they can just keep them lubed up and should prolong the life
@AR12-AQUIL2 жыл бұрын
He took it out of the freezer. It is gallium maybe 90%.
@m_a_s60692 жыл бұрын
It's "High strength sheet".
@fritzyberger2 жыл бұрын
Sent this to the Hobs department at work asking why it is taking them so long to cut gears. Looks pretty easy and wide open to me.
@Irnmadn332 жыл бұрын
I laughed at this. All the time its like when do you think this run of parts will be done. I run a Gleason Phoenix GH125 hobber and a Barber Colman 16-56. Then when i have to Run a Gleason TAG 400 gear grinder its always a HOT job.
@masondegaulle57312 жыл бұрын
Probably shouldn't open the package they send you back...
@TheOnlyGoodCommieIsADeadCommie9 ай бұрын
Hobbing is going to laugh you out of the building. QC would shit the bed inspecting this trash.
@bigdav1234562 жыл бұрын
Can you imagine the things these guys could achieve with a fully furnished modern workshop?.. Awesome, True engineer craftsmen. .!
@user-xb1ht4py2v2 жыл бұрын
You assume that they would have even the slightest clue how to use proper tools and setup fixtures. I am pretty sure that assumption is WAAAY off.
@Honzishek2 жыл бұрын
man whole modern world did it this way maybe in early 1900´ so you are absolutely out of the reasonable think . Europe can travel to space build nuclear plants, and many else, and in this country they can made a gear from scrap. That is some serious achieve. And if you think some old grandad without proper equipment is some high valuable.... The precision of this is sadly hillarious . :D Plenty of people around the world can do the exactly same think, but why they should ?. when there is much more efficient way.
@user-xb1ht4py2v2 жыл бұрын
@@Honzishek i have no idea what you are saying.
@Honzishek2 жыл бұрын
@@user-xb1ht4py2v obvioisly
@zeddybuddy8619 Жыл бұрын
@@Honzishek brooo 💀💀💀💀
@scififan6982 жыл бұрын
as long as it wobbles the same way each time, it's at least wobbling with consistence and great wobbly precision. Machinery cringe all over the place, yet the gears look still half decent in the end. amazing!
@Rossithailand2 жыл бұрын
the guarantee is 60 seconds . they mad a movie about it- gone in ..............
@Shocklingg2 жыл бұрын
The wobble in the horizontal mill may actually be helping increase feed rate as each tooth is cutting at a different depth.
@meocats2 жыл бұрын
Those crap ass gear made of unknownium look but will not last even 1% as much as a properly made gear
@tonyp60882 жыл бұрын
That's exactly my thoughts too. In third world countries precision doesn't matter. It only needs to work! He probably only charged a couple if bucks for his efforts
@mrplow38742 жыл бұрын
@@meocats you know what? It’ll last a lot longer than no gear. My guess is this piece of scrap they’re reusing is harder than a mild steel. It doesn’t take a genius to recognize hard steel.
@entropea84812 жыл бұрын
Wow just wow so totally amazing what these guys can do on equipment that's 10000 years old out of Noah's Ark with the bearings of quarter inch play left and right and still come up with a precise fitting cog mechanism absolutely fantastic love you guys
@jebes9090902 жыл бұрын
people forget that even more precise machinery was made in the past with more rudimentary tools. look up the antikythera mechanism. and thats just one thing with precision gears made by hand 2000+ years ago. humans have always been amazing. This guy is using space aged equipement compared to ancient peoples.
@dentym70122 жыл бұрын
Обычный токарь высокого разряда!
@athallagyasipratama2 жыл бұрын
stop by my channel
@matthews10822 жыл бұрын
Medieval people could come up with a better cog (literally), it's no big deal. It's amazing how people nowadays are amazed with lousy operators using junk machinery to produce trash.
@jtcmlt12 жыл бұрын
@@matthews1082 and you produce?
@iplanes12 жыл бұрын
In some ways these guys keep themselves in work. The steel from an old ship is not what you need for gear wheels. Ship steel would need to be flexible while the bearing surfaces on the gear teeth need to be hardened. I admire what they accomplish with the poor resources at hand and as I say they keep themselves in business because the life of these gear wheels would be many magnitudes less than with a wheel made from the right steel, accurately machined and correctly heat treated. If these men could make gears of that standard they would get no return custom.
@964cuplove2 жыл бұрын
The regrinding of the tool is also priceless, precision eyeballing at its best !
@richardmccann48152 жыл бұрын
Yeah, and all our tech with the high precision is a real waste of time. But it's OK, the world is about to get nuked back to the stone age!
@sonicdewd2 жыл бұрын
If that's not bad enough, to sharpen the edge he was grinding on the profile surface, not the sacrificial side!
@dgpgarage92912 жыл бұрын
You know your equipment has seen better days when everything requires a torque multiplier
@theBoenich2 жыл бұрын
I thought the same. If you need a lever to push the drill through the steel, something is wrong.....
@jameswagoner33092 жыл бұрын
It's just that they are not keeping their tools sharp, and they're not using cutting lubricants.
@1992jamo2 жыл бұрын
@@jameswagoner3309 Well, that and nothing is lubricated. I can't imagine how crunchy that machine must be.
@GrinninPig2 жыл бұрын
It's getting the job done, and if it breaks it's simple enough to repair in shop
@ronitsingh852 жыл бұрын
I was hurting when every bit of tightening required some sort of lever! They are doing it for good reason though, those machines are worn out.
@mermaid10x2 жыл бұрын
What never ceases to amaze me in these videos is how every time someone has completed their task the end result is carried off and dumped on the ground. No matter what some poor guy has to pick it up off the ground. Someone should invent a way to store things off the ground like maybe a table or a bench.
@Tadesan7 ай бұрын
They always throw it on the ground. I thought I was the only one that noticed.
@jstrat1212 жыл бұрын
Glad to see they are engaging their “ safety squints” 👍
@bluesky.believeitornot.18822 жыл бұрын
Did you not notice?. 2:15. Exploitation of child labour just to gain profits.This guys and this video should not be praised,Instate it should be highly disrespected and banned. Child labour and abuse should never be encouraged. Period.
@AffordBindEquipment2 жыл бұрын
Nice precision cutter wobble on the mill, and especially with the worn out indexer wobbling back and forth. Amazing the guy can produce anything with the equipment he is forced to work with.
@knightfall75342 жыл бұрын
Not to mention no boring bar or reamer for the ID, or indicator for the runout when they mounted it on the shaft
@Taz66882 жыл бұрын
But it works, and they keep all sort of equipment going, they manage to run things that we would discard, I remember well making a receiving socket made in three parts, bolted together, it had to machine both ends, when reassembling the part, two guys spent a couple of hours with bore gauges and micrometers, finally happy they said it was within 50 thousands, when the guy turned up to collect it they told him, he replied "As long as it's within 1/8 of an inch it was fine" the parts were worn out, and they needed a sloppy fit.
@ScumfuckMcDoucheface2 жыл бұрын
@@knightfall7534 right? I couldn't believe no indicator! haha oh man =\ amazing work considering the circumstances
@knightfall75342 жыл бұрын
@@ScumfuckMcDoucheface yeah for sure, but if that gear in its final assembly is going anywhere near 500 rpm’s that’s a no from me chief, especially since it’s gonna be meshing with another gear 😬
@Chanakya50BC2 жыл бұрын
"Wobbly" could be perceived as a negative term. I suggest "Self aligning" or "servo aligning" cutting tool.
@Rubin53422 жыл бұрын
I wish our kids here in America were as respectful and attentive as this young man. All the advanced tooling in the world is no match for even one young man or young women willing to learn diciplene and graduate into society under masters like this. //ji
@philipdebacker2 жыл бұрын
That is truly impressive, even sharpening their own cutting tools is a lost art in a lot of developed countries!
@Spinner1987CH2 жыл бұрын
well if they would use a smaller drill to make a pilot hole they would not need to use so much force to drill the big diameter… and therefore the big drill would less overheat and sustain longer
@thra5herxb12s2 жыл бұрын
We're not allowed to sharpen them ourselves. They have to be sharpened using the customers (Ford for example) precision jigs, and certified by the tool room before we can use them again.
@thra5herxb12s2 жыл бұрын
@@Spinner1987CH Yes machine capability to get the maximum life from the tools before they can no longer be resharpened. If you only got a small number of parts from one tool, then it would push up the cost of those parts.
@Keith_Mikell2 жыл бұрын
I learned how to do that in vo tech in the 90's. High speed steel was all we used with cold roll bc it was cheap lol.
@wordwyrd2 жыл бұрын
Meh, at my job shop I can sharpen anything that's worth the time to set-up.
@СергейШ-ю2т2 жыл бұрын
Процесс заточки модульной фрезы на наждаке шедеврален! И нечасто у пакистанского токоря штангенциркуль увидишь, возможно в новинку инструмент.
@azizbek__gamer2 жыл бұрын
Штанген метр ( рулетка)
@vitalyan_vitalyan2 жыл бұрын
@@azizbek__gamer на пальцах же можно измерить. Пальцеметр
@lankasterram55182 жыл бұрын
Зато центровка какая)
@Alex_N_Nov2 жыл бұрын
@@lankasterram5518 про центровку тоже порадовало 😂
@user-123vg2 жыл бұрын
Они делают, и это у них получается.
@michaelmiles96802 жыл бұрын
A skilled tradesman will always overcome the shortcomings of his tools. Note the lathe also appears to have a person power feed on the tail stock. Great stuff.
@Tsamokie2 жыл бұрын
If a machine has an accuracy of +/- 0.015, there is no way a "tradesman" can attain an accuracy of +/- 0.005.
@kennethfharkin Жыл бұрын
@@Tsamokie BINGO. You can only polish a turd so much. The good news hear is none of their inspection equipment is capable of detecting the non-conformances 🙂
@Rossi5932 жыл бұрын
I worked in India in the 80s building a power station. With the most rudimentary equipment and zero safety a power station was built and handed over. I doubt it’s changed much. Oh, and I loved every low-tech minute of it.
@waheedbashir12202 жыл бұрын
Its Pakistan 🇵🇰 Mr....
@Rossi5932 жыл бұрын
@@waheedbashir1220 My apologies!
@waheedbashir12202 жыл бұрын
@@Rossi593 thanks sir🙂
@dvdzonenz2 жыл бұрын
Indian here. Many things have changed now especially in Government Projects. Things like Hard hats, safety shoes, Hi-Vis jackets are needed. But on non-government projects, anything goes. If you have sometime to watch then search for "Tractor stunts India". So many people with no idea how close they came to dying/.
@bonzai23802 жыл бұрын
That mill arbor certainly has its fair share of runout in it! I’m sure arbor support bearing is hummed out too. It is amazing what they can make on machinery that is just plain shot.
@smashyrashy2 жыл бұрын
Good new machines are astronomically expensive
@pinocolada42542 жыл бұрын
If you are a good machinist, know the machine and how to control it. You'll be adjusting for the slack automatically. Getting to know an abused machine, that's the real pain. I know from experience 😂😭
@ScumfuckMcDoucheface2 жыл бұрын
@@pinocolada4254 amen brother man haha
@michaelmartin24862 жыл бұрын
garbage in garbage out
@robertgardner74702 жыл бұрын
Runout is ok with an involute gear cutter. Cutting depth would be uniform regardless if the arbor shaft was not true.
@gordonpeden62342 жыл бұрын
Serious skills on display here, Real craftsmanship.
@karma247ajm2 жыл бұрын
I like the involute shaped bench grinder wheel at 16:35.
@andyhuwe84622 жыл бұрын
who cares what you like?
@Mecks2 жыл бұрын
@@andyhuwe8462 Why do you have to be so negative?
@sohail011012 жыл бұрын
@@andyhuwe8462 RUDE
@karma247ajm2 жыл бұрын
@@andyhuwe8462 The people who liked the comment 👍
@karma247ajm2 жыл бұрын
@@Mecks I'm positive about positive things and negative about negative things. This was neither really, so I suggest you get yourself a sense of humour.
@marceloiannini81992 жыл бұрын
Genius! With so little machinery and tooling, it's amazing! Thumbs up!
@HEHE-dx9og2 жыл бұрын
Imagine what these guys could do with a modern machine shop full of the latest tools.
@doogalmctavish2 жыл бұрын
OSHA? No OSHA here boyz. 🤣
@srck40352 жыл бұрын
Nothing. He can do one thing with his machine. He done it for years.
@dmitriy.59292 жыл бұрын
Ни чего
@electronicscaos2 жыл бұрын
@@srck4035 exactly
@rd-ch1on2 жыл бұрын
Imagine if you gave them a broom and a garbage can
@jackiehopson83342 жыл бұрын
Rare footage of Mr. Spaceley's great great grandfather creating the companies first sprockets. Courtesy of Spacely Sprockets memorial footage..
@andyduft29972 жыл бұрын
I wonder if Cogswell Cogs had similar beginnings?
@oddities-whatnot2 жыл бұрын
No computers, an old tape measure. 👍
@Andrey_Bykov2 жыл бұрын
Заточка модульной фрезы по боковой поверхности это на грани фантастики 🙃
@The_supostat2 жыл бұрын
Зато точнось - Космос
@Denik-ur4tl2 жыл бұрын
У него в голове все модули и эвольвенты с точностью до микрона заложены)))
@Konstantin_Kurkov2 жыл бұрын
Меня аж передернуло, когда я это увидел, еще и вручную на наждаке, бррр
@SemenKiselev2 жыл бұрын
А вы видели каким тупым сверлом делали, аж передёрнуло. Пуклевка на месте входа сверла образовалась. Специалисты там, у нас скоро такие же везде будут.
@RUS-sq4mx2 жыл бұрын
Это точно
@Zidniaailman2 жыл бұрын
*I'm not sure what amazes me the most. The fact this popped in my recommendations for no appearent reason or the fact I watched it till the end. Fascinating.*
@wasaykhan81742 жыл бұрын
What a wonderful man ♂️ I proud on these types of the all hard worker thanx by Lala Pakistani
@rajbeekie71242 жыл бұрын
Props to these men turning out these parts. Greater props to the manufacturers of the lathes. Those things look at least 80 years old. I am confident they were not made in China.
@ianrobinson95652 жыл бұрын
PROBABLY ENGLISH.
@simonp3472 жыл бұрын
War finish on the mill is an easy identifier, WW2 period
@victoryfirst28782 жыл бұрын
So nice to see a USA made Kearney and Trecker milling machine used to cut the gears. Nice work fellas for sure using simple methods of manufacturing.
@jamesbizs2 жыл бұрын
Rest of the world has more of our milling machines than we do lol . Hell, can we even make them anymore, or did we sell off all those machines too?
@victoryfirst28782 жыл бұрын
@@jamesbizs We at one time had the largest milling machine maker in the world bar none. Now all we can do is just talk about the machines. The other parts of the world use them to make literally whatever they need, period. What an irony that is J P. All we can do is LOL.
@guytech73102 жыл бұрын
Most gears in the US are made on dedicated gear cutting machines. Also use a grinder for hardened gears. Probably would have made sense to case hardened the gears so they wear slower.
@RRaucina2 жыл бұрын
@@jamesbizs America still has a huge production of machine tools, granted, with a lot of imported components. Search here for some very uplifting factory tours. Start with HASS [Surprisingly in California]. Grob, though German based makes top end machines here also.
@RRaucina2 жыл бұрын
@@guytech7310 I think this gear will be for a straw or cane chopper and not much more - sacrificial, cheap and dirty work.
@salahabdalsalam2 жыл бұрын
I respect much these guys ...من بنغازى بليبيا ...اقدم كل الاجترام لهؤلاء الرجال الفنيين
@kirkdemadaler70412 жыл бұрын
Don't ever use cutting oil when you're drilling with the tailstock just put a bar and wrench the darn drill into the metal. It's truly amazing what these guys get away with and still get a part that works...Sure it's not pretty but it's darn sure way cheaper than from Boston Gear!
@righty-o35852 жыл бұрын
Yeah, I'm sure the quality is crap though, which is why they're still working in a shit hole
@gregorteply90342 жыл бұрын
I bet Boston Gears saturate surface of their wheels with carbon and quench them so they last for a while unlike this trash.
@velez9102 жыл бұрын
Oil is costly. Look at the equipment. I don't thinkbthey have the funds to spare on convienece. Iv used pipes on tail stock my self some of the big drill really require alot of pressure.
@gregorteply90342 жыл бұрын
@ice50mg Not worth a work replacing them.
@meocats2 жыл бұрын
They didn't want to waste any of the precious used motor oil in the drilling process on the lathe, they actually need it for the milling machine which is wobbly 1cm back and forth in the indexer.
@michaelgriffin14582 жыл бұрын
I can't see how anything except the toothbrush can possibly be made to work in this setup. Marvellous!
@joshuavaalburg8902 жыл бұрын
The gear cutter an index were both not spinning true and he still could produce that gear, very impressive these guys truly are prehistoric machinists
@SUPERDeluxeME2 жыл бұрын
It’s sheerly the skill of these men which creates the final product. Much respect to these masters of the craft.
@masondegaulle57312 жыл бұрын
😂 "Masters"
@bluesky.believeitornot.18822 жыл бұрын
I've no respect to whomever practises child labour.Look at 2:15. Exploitation of child labour just to gain profits.This guys and this video should not be praised, Instate it should be highly disrespected and banned.
@thecuriouskid44812 жыл бұрын
@@bluesky.believeitornot.1882 are you gonna provide them money to survive. Stfu if you don't know the ground reality of a third world country 🤡
@thecuriouskid44812 жыл бұрын
@@masondegaulle5731 and you, a clown 🤡
@masondegaulle57312 жыл бұрын
@@thecuriouskid4481 Well, I am laughing my ass off... 😂 The runout on that plant is _huge!_ Masters of making very poor accuracy junk maybe 👍 🚽
@sergegostoli95242 жыл бұрын
I'm both impressed they manage to manufacture anything given the equipment (guess my western living standard has spoiled me) and amused (irony) that the finish product passes the "meshing on the dirt floor" QC
@bluesky.believeitornot.18822 жыл бұрын
Impressed? I wouldn't say so..Did you not notice?. 2:15. Exploitation of child labour just to gain profits.This guys and this video should be highly disrespected and this video should be banned.
@sergegostoli95242 жыл бұрын
@@bluesky.believeitornot.1882 Oh I agree about the child labor aspect, a recurring theme in almost all "Pakistani workshop" style videos than I often bring up, for once I decided to limit my comment to "just" the machining/workshop aspect
@bluesky.believeitornot.18822 жыл бұрын
@@sergegostoli9524 I'm so sorry to bring in negativity into your comment section.. Somehow I'm totally against any form of child labour exploitation and abuse.They are young,and they're totally unaware that they are being abuse and exploit by this greedy so call businessman. I believe partly it is our duty,we should help them in anyway possible. It is sad to see millions of people watched..But just a small friction noticed..Most viewers are so engrossed by what's going in those video but fail go notice the welfare of those unfortunate children.By the way I've reported this page to KZbin. I doubt any actions will be taken against this page..They have millions of viewers,with just a handful who would've reported. Cheers.
@colindigitaljames66192 жыл бұрын
@@bluesky.believeitornot.1882 The young people are probably his sons or grandsons helping out and learning the trade
@bluesky.believeitornot.18822 жыл бұрын
@@colindigitaljames6619 That doesn't change the fact about"Child Labour". Do you support "Child Labour ".?.
@chilyzara2 жыл бұрын
This is awesome video …Appreciate your sharing😊
@PL-np7zj2 жыл бұрын
Вспоминается мультик моего детства... АААА И ТАК СОЙДЕТ!
@joshuacapones28812 жыл бұрын
its not about what their shop looked like, its what they can produce. Man that was satisfying even the working effort.
@iatsd2 жыл бұрын
and what they produced was utter crap in every way
@joshuacapones28812 жыл бұрын
@@iatsd sadly youre right. But its not that crappy as you mean.
@iatsd2 жыл бұрын
@@joshuacapones2881 I doubt they were using the right steel. The tolerances were way out for anything the gear might be used for. The machining was terrible. The finishing was close to non-existant. There was zero heat treatment, let alone hardening. The shit they made will last less than a week before failing. It was complete crap in ever respect.
@Tsamokie2 жыл бұрын
All the "praise" comes from nubes that are not in the industry and don't know the tech details. The criticism comes from those whom have worked in industrial fields. Practiciing safe machining procedures cost very little and saves a whole lot of maimings and deaths.
@ayuse012 жыл бұрын
The level of un-precision in this gear manufacturing is astonishing. But even if the cut is not optimum, it will self mesh over time and run just fine.
@misterhipster95092 жыл бұрын
Un-precision, well said.
@leehaelters61822 жыл бұрын
They bent that milling arbor long ago. Still straight for that short run at the root end, so they're just using that portion, probably for years.
@karma247ajm2 жыл бұрын
...or melt, seize and explode 😬
@marctrossbach65602 жыл бұрын
Making it work!!
@ayuse012 жыл бұрын
@@karma247ajm It all depends on the load and the speed of rotation. But i get your point.
@kestrel092 жыл бұрын
I respect their endeavour and good outcomes with old machine tools and cutting tools. A few observations: always wear protective glasses; use a centre drill and pilot drill prior to the larger drill; 3 jaw chucks should only be used on bright or machined bar stock. Preferably use a 4 jaw chuck for raw bar. It offers superior gripping and is just as fast when practiced; never leave the chuck key in the chuck.
@m_a_s60692 жыл бұрын
First world concerns in a third world shop. Sadly, children are often seen working in these shops.
@ralphday48422 жыл бұрын
The people in this vid will never read your comment ,professor. You wrote all that for nothin.
@codytsukayama78002 жыл бұрын
I was wondering how far I’d have to scroll through the comments to find a mention of the 3 Jaw on that bar. Also couldn’t agree more on the glasses. I’ve been hit by hot chips many times
@schizy Жыл бұрын
And contrary to popular thought a 4 jaw chuck is way more accurate then a three.
@kestrel09 Жыл бұрын
@@schizy I worked in a machine shop where that’s all we used. After some experience, it virtually as fast as using a 3 jaw.
@SamuelLopez-qp7uw Жыл бұрын
This guys are mechanical enggineers .i salute them👍🇵🇭
@pavelpavel79382 жыл бұрын
Одного не понимаю, почему около станокв нет подмостков, что бы можно было работать за станком на корточках?
@Хог-х6з2 жыл бұрын
да и в обще непонятно как они еще с руками ходят....а так молодцы.
@Andrei2607862 жыл бұрын
@@Хог-х6з они трупы инвалидов сразу за гаражом закапывают а у ворот очередь из целых работников.
@MrVanische2 жыл бұрын
@@Andrei260786, в реке топят.
@bush76rus822 жыл бұрын
@@Andrei260786 :DDDD ахахх ха ха ЪАЪАЪЪА
@КирБулычёв-э6у2 жыл бұрын
А еслиб делали эти шестерни из коровьего говна, то за это время можно было в 100 раз больше их "изготовить" ,даже с "закалкой"!
@kamil37040452 жыл бұрын
Технология 21 века в изготовлении шестерен😁 С другой стороны, люди выживают как могут.
@saishoxeishexo93272 жыл бұрын
Не показали главного - с какими зазорами потом ставят эти шестерни в машину, и как часто этот сырец меняют... )))
@IvanIvanov-zi2ov2 жыл бұрын
@@saishoxeishexo9327 да гавно они делают из гавна на металлоломе ,который нельзя оборудованием назвать и руки из жопы.
@kamal94kashyap2 жыл бұрын
Real engineer 💯💯🙏🏻🙏🏻🔥🔥
@elektronekk43062 жыл бұрын
I was dead when he started grinding that gear cutter🤣🤣🤣
@joehovanec19852 жыл бұрын
I've never seen a gear cutter, or any other profile cutter sharpened that way. I'm reluctant to say anything else.
@danwolf3072 жыл бұрын
Yeah I've never eyeballed a cutter to profile but I've never used a tape measure for precision lathe work either....
@leensteed78612 жыл бұрын
I made some big cast iron gears once. My boss hand ground an endmill to cut the teeth. It actually worked perfect much to my surprise
@azz4046072 жыл бұрын
RIP
@викторсерый-м7д2 жыл бұрын
даааа! с такими люфтами точность проточки орет в голосину где то в сторонке)
@mayoropl12 жыл бұрын
Пофиг, приработается по месту.
@vitalyan_vitalyan2 жыл бұрын
Зато второй раз ремонтировать не придется. Весь механизм в труху...
@IgelTMB2 жыл бұрын
Зато они обеспечены работой по производству новых шестерен, не то, что у нас некоторые редукторы по 30 лет работают
@EZP20122 жыл бұрын
Там потом в редукторе используют притирочную пасту на основе мелкодисперсного гравия) Помогает убрать неточности производства))
@peterhodi49552 жыл бұрын
The human knowledge is the power, not the brand new technology! Respect for these workers!
@carbocycle2 жыл бұрын
I could watch these guys work like this all day. I do wish they would wear some safety equipment but that's just me being over protective. Thanks for the video.
@derek8765442 жыл бұрын
Yes bloke at end had shoes but no socks on!! Lol
@wood2hoz42 жыл бұрын
Long sleeve and lathe’s go ‘hand & hand’!
@Krash_fpv2 жыл бұрын
Or at least once then it's hand and stub
@timrankin87372 жыл бұрын
Just watched a video of a guy get his shirt caught in the work because he leaned over the piece spining. Braceed himself on the tale stock and motor cover as the work ripped the shirt off him. He was ok. But the look on him was. I fuced up big time and lucky to be alive.
@wood2hoz42 жыл бұрын
@@timrankin8737 yeah, no stopping! Human sack of Potatoes!
@Crazyreseller2 жыл бұрын
Watching these guys work blows my mind every time.
@timster52 жыл бұрын
I love this. Its fun to see how it's done in other cultures. but next time you edit something with high frequencies in, Apply a low pass filter and set its frequency range so thay the squeals don't deafen people. Apart from that keep up the great work
@w8stral2 жыл бұрын
This is NOT culture. Unless dirt ass starving poor producing shit gears is a culture....
@mikas20512 жыл бұрын
I always thought that vernier calipers being used was sign of horrible tolerance machining, but these guys whip out a tape measure! even with these tolerances though, the gears probably have chance to mesh themselves together in use eventually. I would be interested in knowing if they get hardened along the way still. OSHA inspector would probably die from stroke watching the first minute :p Commentary track from This old Tony would be great!
@ScumfuckMcDoucheface2 жыл бұрын
Oh man oh man oh man, I thought for sure I was about to watch this dude lose his arm, watching the cuff of his long sleeve dance along the surface of the chuck =/ I felt sick to my fuckin' stomach man hahaha I agree with your comment, would love to hear what T.O.T. would have to say... do you know/watch AVE? He's a fellow foul mouthed Canadian like yours truly... but he tells stories of consulting over in South East Asia and shit, where guys would take a pair of crap-tastic dollar store sunglasses and affix a sheet of cardboard around them to make a welding hood haha =\ Ugh, oh man, it would be so much funnier if it wasn't true.
@Liam.mitchell12 жыл бұрын
Nothing wrong with using a tape or a rule when your roughing and taking a lot of material off, then switching to mics as you get somewhat near spec
@ScumfuckMcDoucheface2 жыл бұрын
Oh man oh man oh man, I thought for sure I was about to watch this dude lose his arm, watching the cuff of his long sleeve dance along the surface of the chuck =/ I felt sick to my effin' stomach man hahaha I agree with your comment, would love to hear what T.O.T. would have to say... do you know/watch AVE? He's a fellow foul mouthed Canadian like yours truly... but he tells stories of consulting over in South East Asia, where guys would take a pair of crap-tastic dollar store sunglasses and affix a sheet of cardboard around them to make a welding hood haha =\ Ugh, oh man, it would be so much funnier if it wasn't true.
@UltraNyan2 жыл бұрын
@@Liam.mitchell1 Spec in this video is a distant dream though
@aliorr93562 жыл бұрын
It’s funny because it’s true
@fx_jaguar87438 ай бұрын
GOD BLESS THIS HARD WORKING MAN & HIS SON & KEEP THEM SAFE
@fpreforma2 жыл бұрын
Pra deixar uma engrenagem dessa pronta leva o dia inteiro. Muito trabalho parabéns pelo profissionalismo!
@Mizone5052 жыл бұрын
Dear God how do these get on the market and I love the tight half inch tolerances and the acceptable 10mm back play in the tool post
@patrickshaw85952 жыл бұрын
Never manual milled much, eh? Even brand new Colchesters have slack in them and it's a PITA and you have to develop a way to work around it. So once you do that it just doesn't matter how much slack you have - 0.0005" or 0.5" its all the same.
@Tirah52 жыл бұрын
What do you know? May be the play in the tool is not just ignored and the difference has already been accounted. You dont know if the play is in an already calculated range of measurements of the end product. Take it easy David. They wouldnt waste time and energy to create a product that wudnt fit the application its meant for.
@wolfparty42342 жыл бұрын
This old tony would be doing head spins if he had to go over there and show them how to do some things! 🤣🤣🤣💪🏼👍🏻
@earnestemry63812 жыл бұрын
Yep
@earnestemry63812 жыл бұрын
Hello I’m
@malcolmwilkinson44492 жыл бұрын
Absolutely amazing accuracy considering the set up👋👋👋👋
@Tsamokie2 жыл бұрын
You are no machinist.
@HeavyMETALoO6PA6OTKA2 жыл бұрын
"Фрезеровщик" затачивает модульную фрезу по задней поверхности... По задней поверхности! П..здец... Теперь я видел всё... 😨😱😱😱
@alexalexandrovich38822 жыл бұрын
да там, блять, все на глаз
@ДенКо-ц8щ2 жыл бұрын
Ты не понял, это просто корригированная шестерня будет)
@robpeters52042 жыл бұрын
That lathe is so out of spec. That’s why they have to tighten the tool post and tail stock down with steel bars. A normal lathe does not need to be tightened down with so much force. Those gears will chatter and hum for a very long time until it maybe works itself in and meshes together. You can see how much movement the tool post moved at the 5:53 mark. A good 1/16”-1/8”. The cutting edge is chattering on the work piece. No precision work here. Just a shot in the dark!
@georgecarlinn62882 жыл бұрын
It is fraction of cost what you would have quoted 🤣🤣 it works out for them with the flaws
@malcontender63192 жыл бұрын
@@georgecarlinn6288 Third world attitude.
@marcryvon2 жыл бұрын
@@malcontender6319 No choice. They have to do with whats available.
@oddhlisterud38342 жыл бұрын
@Nicnicnicolas89 Do you think they have other options? They use what they have and make it work, thats the point. Its probably not for the most advanst machinery.
@Finnspin_unicycles2 жыл бұрын
@@oddhlisterud3834 They have a bench grinder, so they could sharpen the drillbits. And they could easily turn up a mandrel (or even just some adapters), so they don't have to torture that poor lathe by hitting parts with a big hammer and crankin down the nuts with a big pipe wrench...
@un-factory Жыл бұрын
Your pinion gear making skills are really good.👍👍👍👍👍👍👍
@Bushidough2 жыл бұрын
During my apprenticeship i went thru a manual mills/lathes course and i remember one time a old friend of mine forgot to tuck in his shirt and that damn chuck nearly took him in. Shirt was all ripped and had a few scratches from catching himself, but he lived to see another day and never forgot to tuck in his shirt.
@bobsbillets10 ай бұрын
These guys are all accidents waiting to happen. Open toe shoes, no safety glasses, long sleeves, ect. They just don t tell you when one gets killed cause he was drug into a machine.
@kiebitzhorn31202 жыл бұрын
Interesting to see the safety equipment of these people. Also funny how we in Germany produce a gear fully automatically in 5 minutes with laser measuring technology. Nice to see traditional handwork from 50 years ago. We do not know any more.
@benupde19792 жыл бұрын
The difference is the German made gear will last hundreds of thousands of KMs with no wear. The gears made in this video might last KMs of wear. Maybe.
@leonidjoseph54832 жыл бұрын
@@benupde1979final costs would be the same. The funny thing is automobiles with most problems are from Germany and uk. While home grown ones run just fine. And I won't start with VW diesel gate. So much for quality.
@marius29712 жыл бұрын
@@leonidjoseph5483 thats just not true
@drloveless15942 жыл бұрын
Main point is "They don't rely on Germany" for this little bullshit things...
@night__walker2 жыл бұрын
17:53 all that work and then this, unbeleavable
@sylvestesduncan92202 жыл бұрын
All done manually by hand...no computerize CnC machine...they are the master of craftmanship..
@bigears40142 жыл бұрын
Amazing considering the equipment, well done
@jonhaze75372 жыл бұрын
I can only imagine what they could do with new machines! =X
@wwlb49702 жыл бұрын
They would kill them to the condition you currently see
@meocats2 жыл бұрын
Yes, they can make the new machine shop look just like the old one in a week
@jeffwalston81102 жыл бұрын
Hit them with a hammer and a pipe wrench I suspect.
@robertthomas61272 жыл бұрын
I wonder if the function is given when both gears are mounted on a shaft? Lying loose on the ground anything can look good.
@travisyayes63432 жыл бұрын
I love watching people turn trash into treasure. Great video 👍👍 I wonder do you sharpen your own tools?
@BrlU2 жыл бұрын
10:55 you have all the possible tools to make a fixture, one with the same inner diameter as your workpiece! Why you are hammering to try to center the workpiece?!? i think this kind of small details are the difference that makes the quality.
@RRaucina2 жыл бұрын
For the same reason a gear gets tossed on a dirt floor to be cleaned with a toothbrush.
@berndheiden76302 жыл бұрын
@@RRaucina And this grit will probably help to hone it in when it is installed a few gritty floors later. But then they are keeping the economy of their country running! Not the politicians and not any non existing safety engeneers!What would we do if we had to work under these conditions? Just cry or make do with what you find?
@__austrianoldboy_98612 жыл бұрын
Everybody could machine this parts with modern conventional or cnc machines. To do this with these old equipment is true art.
@АлександрСергеевич-й2я2 жыл бұрын
Очень уважаю ваш труд. Мне кажется вы очень трудолюбивый народ!!! Надеюсь в скором будущем вы станете богаче и независимей!!!
@PschenSerg2 жыл бұрын
Пока они только независимее... от технологий.
@Станислав-ъ9г2 жыл бұрын
Вот мастера своего дела,им не нужны точные инструменты и оборудование если у них работает голова и прямые руки. Восхищаюсь такими людьми 👍