Fifth Gear Popping Out Repair on Rav4 2005

[@maxc7930]

I've managed to do the job on my 2005 D4D by watching your video. You've saved me a lot of money and the 5th gear runs perfectly. Thank you!

[@matthieucorbeilwalsh]

Chanceux de tomber sur ton vidéo.. pogné une bonne bosse sur l'autoroute aujourdhui et la 5e a débarqué.. depuis aucun moyen de sen servir elle sort de sa gear a tout coup. Au moins jai une idée de ce que ca représente comme job. Merci de l'upload et merci pour les part numbers. 👍

[@xyzDJzyx]

C'est exactement la même chose qui m'ait arrivé hahaha c'est pas si pire fais juste démencher le hub,synchro,clips tranquillement pour comprendre comment le rassembler mon vidéo est pas clair là-dessus !

[@matthieucorbeilwalsh]

@@xyzDJzyx J'ai recu les "gears" il y a 2 semaines et aujourdhui le needle bearing qui était backorder. Ca devrait êtré réparé d'ici le weekend, bien hâte de voir comment ca se passera. 😋

[@alyssapeters6271]

Needing this replaced in my 2001 Rav4. God, I love this car 274,540 miles! I don't want to junk her after all I've done to save her! So reliable! I was lucky to find the fuse box next to the battery. If not for that would have to junk since that part can no longer be purchased from any dealer. Parts are getting rare but also rare to find in a salvage or junk yard!

[@xyzDJzyx]

Same for me I like it some much. Little awd SUVs with a standard transmission is not common anymore :(

[@leeforrest9661]

I guess im asking randomly but does any of you know of a trick to log back into an instagram account?? I stupidly forgot the login password. I would appreciate any help you can offer me!

[@arianquentin6985]

@Lee Forrest instablaster ;)

[@leeforrest9661]

@Arian Quentin thanks so much for your reply. I got to the site thru google and im in the hacking process now. I see it takes a while so I will reply here later with my results.

[@leeforrest9661]

@Arian Quentin it did the trick and I finally got access to my account again. I am so happy! Thank you so much you saved my ass!

[@maxc7930]

If someone is interested, those are the correct codes for the D4D version (some codes are different because 5th gear has 41 teeth, the petrol version has 40 teeth) HUB: 33393-42010 GEAR, 5TH: 33336-42020 SLEEVE: 33395-42012 BEARING: 90364-28023

[@ilijaivancevic454]

Thank you so much! What would happen if one would to put a 40 teeth gear on a diesel?

[@maxc7930]

@@ilijaivancevic454 I'm not sure. In the best case it would slightly change the gear ratio, in the worst it could damage the gearbox. Honestly I'd just stick to the 41 teeth gear. Edit: it also could just not fit at all

[@Tambolero32]

Hello, thanks so much for the detailed video, I have a 2005 RAV4 UK version, I'd like to upgrade my 5th gear for lower RPM on motorway, any recommendations please? Thank you in advance

[@infotraktor8163]

Hello, I would like to ask which of the parts is damaged when it is not possible to engage 5th gear

[@kevinc9194]

Thanks, also works on Avensis.

[@AI.ImaGen]

Same gearbox and same problem with my old 2005 Corrola... Thanks for this great tuto ! But where I can buy the gear removal tool?

[@xyzDJzyx]

it's called harmonic balancer puller.The one I have is from Performance Tool W151P. You can find it on amazon.

[@AI.ImaGen]

@@xyzDJzyx Thank you ! I can find now. 30€ in France.

[@dorianriguet4550]

Bonjour pouvez-vous préciser l'extracteur de poulie utilisé? je dois m'y coller... Merci

[@johnathancross7794]

Appreciate you taking the time to make a video while doing the repair. On my 2005 my 5th gear is not popping out. However the shifter is vibrating between like 65 mph and 80 mph then it will clear up. Is this what you were experiencing prior to it starting to pop out of gear? I am able to hold the shifter and the vibration inside the car is no longer audible until I release it. I would like to correct the vibration issue, it becomes a nuisance at times.

[@xyzDJzyx]

You could replace just the needle bearing and good chance it's going to fix that vibration issue.

[@alexpanterex]

I have the same problem with my 2005 Hyundai Santa Fe, is the process the same for that too? I understand everything would be different, but I guess what I'm asking is that the same procedure can be done and cheaper than replacing the whole gearbox? Thanks a million

[@leonardosantinami]

Can I use the old synchronizer? In the kit I bought there wasn’t :(

[@mikolaistv2465]

Would this be the same for a civic 2005? Thank you so much

[@chadfordham1]

Hi is this ACA33 or the earlier RAV4? Thanks

[@denzentriggz]

my 5th gear just went out today and plan on fixing it. are the parts listed also applicable for 2004 Rav4 since its only a year difference?

[@xxunknown_legendxx8199]

They all have the 2az-fe engine

[@DavideStampete-o2t]

They re bastard and Doesn t recognize it is a common problem: it cost me 3000 dollars cause I was on a 3000 miles roadtrip in Europe and i need To repair this shit in a Toyota dealer

[@jeremymckeithan7142]

About how long would you say this took, a round about estimate

[@xyzDJzyx]

2h maybe more or less depending on skill and work setup.

[@usnmsc1801]

How do you like the KYB struts?

[@xyzDJzyx]

They are ok. I paid about $450 CAD with tax and shipping for the strut assembly pair. The top plate was replaced this year because I installed Old Man Emu Spring and realized the bearing were getting seized up. It was not noticeble while driving. The car drive so much better on our damage road here with the bigger springs.

[@ReaganTurnbull]

Does anyone no the link for the clips that hold the cage together

[@eduardoloyola1474]

Hello. Can you describe the part numbers you replaced?

[@dereksimnett5705]

I'm just learning about this repair too. It looks like this video has all the part numbers listed. kzbin.info/www/bejne/roCpe4F8nbZjotk

[@xyzDJzyx]

sorry for the very late answer. I added the part number in the description !

[@bogdancojan5929]

@@xyzDJzyx Are those the same parts number on MK2 as on MK1? (according to the previous video mentioned)

[@alfredomansoherranz5806]

Hi, in others chats inform that the problem come back again after 10.000 km. Can you tell us if this problem has been repeated in your case? How many km have you done since the repair?

[@xyzDJzyx]

it's been about 25 000km and it is still working fine.

[@xyzDJzyx]

Update: after about 50 000km it's started vibrating again (not popping). I just replaced the needle bearing and it's perfect. First time filling it up, I filled until couple drops were coming out of the filling hole. Second time I filled it up until there is a decent drizzle dripping out. I heard they very sensitive to low oil level and 5th is the first to suffer from the lack of oil.

[@janikivakka4430]

@@xyzDJzyx Do you have needle bearing part number?

[@carloshenriquez8604]

Will replacing this work to fix a 3rd gear pop out as well or only a 5th gear issue?

[@xyzDJzyx]

Only fifth gear is accessible this way...so no it won't fix it.

[@ehabsayagha8512]

i have a 2006 rav 4, with 5th gear popping out but not sure what parts i need the trans is a E359F, ANY HELP WILL BE AMAZING

[@xyzDJzyx]

I don't know this model was not sold in north america !

[@ronnyklipstein8862]

I was installing the cage and synchros by turning a 12M 1.5 bolt and pushing it on down the spindle. But the spindle would turn before the cage seated all the way. Can you or someone here describe how to hold the spindle and gears while installing the cage and sychros? Thanks.

[@xyzDJzyx]

In my video, I'm pointing at the clip going inside the holes in the hub cage. If you make sure these are aligned, the parts should go toguetter. It can only go one way.

[@saleembarmania5295]

@@xyzDJzyx I'm struggling to see how those 2 brass clips go in my syncro cage to hold it all together. Did you just figure it out yourself or is there an explanation on the web somewhere?

[@xyzDJzyx]

@@saleembarmania5295 what really help me figured it out is two understand which clip belong to the hub. Find the correct one that match the holes in the hub and that's the first step then the reste should be smooth. Watch from 5:15 at 0,25x maybe that helps.

[@RcCarsDisaster]

I was wondering if this works on a Toyota 2003 RAV4 my fifth gear pops out please let me know if anybody knows

[@MrjackieG]

Nice job!

[@MrjackieG]

I needed to replace a couple of clips in that pile of pieces held together. Additional $15