Fuel Tank Removal & Fuel Pump Replacement - Nissan Xterra

This video will show you how to drop the fuel tank to replace the fuel pump assembly on a 2005 Nissan Xterra. Rather than just replace the pump, the pump with the pump's assembly was replaced. The assembly consists of the pressure regulator, sending Unit, float, reservoir, strainer and tank seal. If your car's engine is still running and you are performing this procedure as preventative maintenance, drive the car till the fuel tank is near empty; otherwise, you may want to pump as much fuel out of the tank via the tank's filler hose port. Every gallon of gasoline constitutes seven (7) pounds of weight. Since the tank is plastic, it is relatively light. But with say 10 gallons of fuel, the weight may be 80 lbs. I drop the tank with using a wood board supported by a hydraulic jack. I then remove the pump assembly and pump out all the fuel out of the tank with a battery powered electric pump.
If you'd like to make a donation to the channel, please follow the link below: paypal.me/HardlyMoving?locale...
Parts and Specialty Tools:
2005 Nissan Xterra 4.0L V6 Fuel Pump Assembly
amzn.to/2MNkNrw
Fuel Line Pliers, Hose Pipe, Clamp Clip, Fuel Disconnect Release Removal Pliers
amzn.to/39liQdX
Pulley Holder Tool
amzn.to/2MMGuYC
Liquid Transfer Pump
amzn.to/2MJ4fkl
As an Amazon associate, I earn from qualifying purchases. Thank you for your support!
Please Subscribe: goo.gl/x6fySQ

[@rdman5465]

One of the best tutorials on how to drop the fuel tank. Thanks.

[@hardlymovingpro]

Thanks! Glad you liked it!

[@UniversalGI19]

What should a person do if the strap bolts are rusted and spinning loosely?

[@landonohlinger2708]

Love all the grunting in fast forward. As much as mechanicin' makes me crazy it's so rewarding.

[@hardlymovingpro]

Couldn't agree more!

[@Lou-eye]

Well i sorta cheated on my '06, my fuel pump was becoming intermittent which i found were the pins on the fuel pump connector were intermittently losing contact, i cut a square hole in the floor board under the back seat over the fuel pump,made it big enough if i ever need to remove the pump, i turned the cutout piece into a hatch, i disconnected the connector on the fuel pump and pushed some "conductive graphite grease" into the pins,pluged it back in,installed my hatch with the carpret cutout over it, its never had a problem again since 2012.

[@hardlymovingpro]

Yes ... some people do cut an access hole for the convenience of pump access.

[@miriamvivo4279]

Nice. I don't have your vehicle but your techniques will come in handy. Save some big bucks and the satisfaction of a succesful job

[@hardlymovingpro]

Yea ... the repair shops will charge you at least $600 +++

[@user-li2tp5ql4v]

I am now confident enough to attempt this procedure on my van, thank you.

[@hardlymovingpro]

Let us know how it turns out!

[@javierherrera007]

list of tools u used to discontent the clips and filler neck please need those

[@elmerotoro062980]

Un buen trabajo y gracias por compartir

[@hardlymovingpro]

Gracias por tu comentario y apoyo!

[@luisamoa2500]

You'd be surprised how much more likes you'd get by talking through it. Good visuals though

[@hardlymovingpro]

Thanks for your suggestion. Sometimes people don't want to hear the person talking much ... rather they're focused on the visuals to get an idea as to what it'll take to do the repair. But I'll keep you suggestion in mind in future videos ... thanks!

[@misacruz3213]

Muy bien hecho el proceso

[@hardlymovingpro]

Thanks!

[@Sroor2023]

Whats this big hose i have leak on that should the tak be fully empty or i can replace it even with truck is half full 🤔 is it vent hose? I mean can i i replace it with heater hose if i didnt find now

[@bigdawgfan72]

so was it not filling up all the way and your gas mileage dropped off?

[@bigdawgfan72]

My kids 09 is having that issue, obviously I'll change the filter too...

[@TheRealMikeWilly]

On the two connectors you called alligator clips, I saw a Chrisfix video a while back where he cleaned sugar out of a gas tank and you don't need to slide the clip out of the connector, you just push in on the spine that connects the two parts that slide into the connector and you can pull it off.

[@hardlymovingpro]

Thanks for sharing.

[@TheRealMikeWilly]

It blew my mind. I've broken hundreds of those fuckers using a pocket knife, flat head or some other improper tool trying to get those apart. Thanks for the short and simple video showing how easy it is.

[@truepatriot8751]

Did my 2008 Frontier today. Yes you push it in. It wont move much much. Just enough release the fuel line when you pull while pushing clip.

[@davidmullins373]

Best tip ever

[@xxjaydub909xx]

Thank you so much for this video brother, I'm about to attempt this on the weekend, what tools are needed for it as far as taking off those hoses? Thanks in advance you definitely got a sub from me!

[@hardlymovingpro]

Maybe pinch pliers to push on the hose connector tabs. A link to the tool is provided in this video's description area.

[@bikerworld2471]

Hi. How did you get to a conclusion that you needed to change the fuel pump? My 2011 xterra is shutting down while driving. Sometimes choking for a second and then comes back. Sometimes the car dies completely and I have to hit the ignition again to restart on the side of the road.

[@hardlymovingpro]

Could be multiple symptoms. Going up an incline or hill under load and the pump can't build or maintain enough pressure to deliver the needed fuel. At a stop light, suddenly acceleration and the engine coughs. Slow, gradually acceleration, there's no problem. You can always get a T connector fitting that can hook up with your fuel line and a fuel pump gauge. Fuel pressure should at least be over 45 psi.

[@wes1934]

Anyone know avg cost (parts + labor) to replace fuel tank? I broke 3 bolts holding the gasket down on sender-unit on fuel tank... don't want use a bolt extractor above fuel tank.. I bet they'll say I have to replace fuel tank

[@swadewade82]

Then just go under the back seat and cut a hole in the floor. The only down side is less room to get that damn lock ring off and on. And need to be able to fabricate a panel to go back on. However, saved tons of time, even more if it goes out again.

[@ELEVOPR]

Great stuff. Would you or anyone here happen to know if the inside of the tank has some kind of tighten screw around the white ring where the gas fill hose meets the tank? My tank is leaking from that white ring area around the tank where the fuse hose meets the tank. Some say it does and others say it does not. If anyone can confirm this, it would be appreciated. Thanks for sharing such an instructional video Brother 🤗👍🏻

[@hardlymovingpro]

Could be the rubber o ring under the fuel pump assembly that's the cause of the leak.

[@ToninoLambo]

Question: prior to removing any fuel lines or etc, did the vehicle need to be de-pressurized prior to the fuel pump's removal? Or if that only for when you need to remove the fuel rails? Kind of a DIY home mechanic and just trying to gain more knowledge since I'm looking to be doing one on my girls 05' Xterra.

[@hardlymovingpro]

I just pull the line off and let any residual fuel pressure leak/spray out. Others remove the fuel pump fuse and run the car till it stalls.

[@gfhjhvjgfvkjvv3666]

@@hardlymovingpro Why not just open the gas cap and let pressure out that way while working on it

[@Isreal23]

Yes remove the fuse for the fuel pump then cut car on wait a few seconds then it will cut of by it self

[@mb1636]

Nice vid n pick n pulley tools. Where did you buy the fuel pump assembly? Got a link?

[@hardlymovingpro]

To save money, I think you could just replace the pump inside the assembly. The thing is, there's a lot of assemblies out there for sale that are pretty cheap unless you go for a OEM Denso unit.

[@ryans7501]

Great vid. Would you know if this is the same procedure as on an 05 Frontier?

[@hardlymovingpro]

Could be. The Frontier shares a lot of the same parts.

[@Justin-fq7vj]

It is identical to the 08 Frontier I'm working on. Im also replacing a relay that's driver side up under the dash on the left. Light blue cap on relay.

[@luisdaniellaralopez5831]

I have a Xterra year 2000 is it the same process or is other video somewhere here?

[@hardlymovingpro]

Cannot say. Some no longer require dropping the tank.

[@genericdude6551]

Is there a way to make that float give a more accurate reading? My pump is the original and the gas gauge has never been correct. 50% full is closer to 75% full.

[@hardlymovingpro]

Can only suggest to replace the pump with a good name brand unit.

[@jbncnow]

My 2001 and 2004 Xterra has a accsesss panel under the rear seat did they stop in 2005?

[@hardlymovingpro]

Sorry ... wouldn't know.

[@Lou-eye]

Yes, my '06 didnt have one, so i made one.

[@pilotz10]

Hi there thank u for sharing how much labor will that cost?

[@hardlymovingpro]

Dropping tank jobs ... around 3 hours. Whatever your area charges per hour.

[@siucbset]

Tank: I was under the impression you could change out the fuel pump with out dropping the fuel tank. ?Correct?

[@hardlymovingpro]

If the car manufacturer provided a service access hole to the fuel tank.

[@jannay77]

I replaced my charcoal canister and purge solenoid. But I still can’t pump gas. What are other causes to this problem?

[@hardlymovingpro]

Check your fuses and relays. Also for current going to the pump.

[@TheSkoto1]

U know there is an access panel under the rear seat to get to the sending unit without pulling the tank?

[@hardlymovingpro]

Yes ... On certain model years.

[@josegomez95]

@@hardlymovingpro I made my own access panel with a dremel tool hahaha

[@FuzzybuddyandBunny]

How long did this take you? I'm getting ready to have my gas tank replaced and while I'm at it I'm changing my pump and filters. Nothing is wrong with them but.. just wondering about how much labor this should cost. My daughter's boyfriend is going to do it and he's telling me to pay him whatever and I'm clueless to how much to give him any ideas?

[@hardlymovingpro]

Assuming he needs to drop the tank, I'd be generous with the labor time of 4 hours @ $50 per hour for a total of $200 labor time. If he knows what he's doing, shouldn't take him more than 2.5 hours. If he has the model where access is under the rear seat, I'd give him 1.5 hours. Good luck!

[@FuzzybuddyandBunny]

@@hardlymovingpro thank you so much that helps a lot!

[@hardlymovingpro]

You bet!

[@Lemon_Pilgrim]

Hey man, thanks for the video. I was wondering, would this process be similar for a 1998 nissan pathfinder? I believe I have a leak in tank and I have no idea how to replace or even look at the thing.

[@hardlymovingpro]

Thanks for your comment. Yes ... the replacement should be similar if there's no access panel under the rear seat cushion to get to the fuel pump assembly ... typically found in passenger cars but not in trucks.

[@Lemon_Pilgrim]

@@hardlymovingpro Ok thank you.

[@hardlymovingpro]

@@Lemon_Pilgrim You bet!

[@user-ur9sz8lh3z]

Is there a filter for the fuel pump ?

[@hardlymovingpro]

It's no a filter per se but rather a screen that attaches to the suction port at the bottom of the electric pump.

[@mr_mmelk2230]

What tool did you use to remove that yellow plug? And what's that curved tool you used to take off the tube?

[@hardlymovingpro]

Yellow plug comes off by hand. The curved tool are hose pliers.

[@mr_mmelk2230]

@@hardlymovingpro the video showed you removing a plug with a special pliers, are those hose pliers?

[@hardlymovingpro]

Yes. You can buy a set with different sized ends.

[@moshpit0survivor]

How long did it take you to do r&r the tank & pump 2 hours-ish ?

[@hardlymovingpro]

That's about right.

[@mrb4849]

That first hose you removed, can you stick a siphon through that? I just want to siphon my tank

[@hardlymovingpro]

That won't work. It's a output port connected to the fuel pump.

[@mrb4849]

@@hardlymovingpro ok thanks, wasn't sure, so do I have to remove the tank to get the fuel out then?

[@hardlymovingpro]

Yes

[@Justin-fq7vj]

I took the hose off the tank and put a hose in on my 08 Frontier. There the same.

[@huh18857]

All the grunting made me think I was on a naughty video webpage. Still gets a thumbs up, or fist, whatever you prefer.

[@hardlymovingpro]

You bet!

[@acanfabaj0seph729]

How much for charge on a job like this one?.

[@hardlymovingpro]

Prices vary between repair shops.

[@johnnydhillon70]

Tip for everyone, I used a ATV jack for dropping the tank on my Nissan

[@hardlymovingpro]

Thanks for sharing!

[@revolutionaudio1599]

What are those special pliers that you used called? The ones that look like needle nose bent toward each other. I need a pair of those in my life!

[@hardlymovingpro]

They're called Fuel Line Pliers or Fuel Clamp Disconnect Pliers. A link to the tool is provided in the "Show More" description area of this video. Hope this helps.

[@tylerfochtman1578]

One thing I noted, the Nissan repair manual states to not use any tools when unhooking the fuel lines. And it says try not to twist them either.

[@MyNinja4life]

Please help?! What size are the bolts that hold the straps in?

[@hardlymovingpro]

Believe they're 17mm

[@MyNinja4life]

@@hardlymovingpro Thank you so so much!! me and my boyfriend have no experience but were are gonna attemp this. However ours is pretty rusted

[@hardlymovingpro]

Apply pentrating oil and gradully work the bolt out alternating between tightening and loosening

[@MyNinja4life]

@@hardlymovingpro im so sorry to bug you but do I need nuts with those 17mm bolts? I'm just trying to figure all this out haha I think I found the straps.. But the dealership wants way to much for those 3 bolts

[@hardlymovingpro]

@@MyNinja4life Nope. The bolts screw into the chassis.

[@559043]

it always looks easy until you start trying to do it then you realize it's too hard and you're fucked with a big mess in your driveway and needing a tow truck

[@hardlymovingpro]

Had that happen a few times in my life. The usual cause was I didn't have the right tools. Also, when I'm trying to figure out how to remove something, I'm also thinking about how difficult it would be to put it back together.

[@Justin-fq7vj]

I think that tool would work to take the back of my watch off so I can change the battery. On second thought now that I took my glasses off I guess I need a smaller tool. 🤓

[@hardlymovingpro]

Yes. Same concept taking off the screw on backing plate on a watch.

[@DangerousSportsForSeniors]

Isn’t there an access door under the right rear passenger seat?

[@hardlymovingpro]

Wish there were. Unfortunately not with trucks.

[@DangerousSportsForSeniors]

Hardly Moving Productions my 04 xterra has an access door

[@hardlymovingpro]

@@DangerousSportsForSeniors Hey ... good to know. Couldn't find it on the 05.

[@ahmadghosheh3104]

Minute 7;15.oops I forgot that step guess what happened? Yup, hose popped off and sprayed gas everywhere, had to lower the tank back, disconnect everything and put it back on with clip. 😂.was faster the second time I did it.

[@hardlymovingpro]

Live and learn!

[@tcmyers9130]

Mine has access hole from inside . . Ez pZ

[@hardlymovingpro]

That'll make the replacement easier!

[@MILANOKIS]

What year is this? I have a 2000 Xterra. Will I need to drop the tank as well?

[@hardlymovingpro]

2005. Don't know if 2000 needs the tank dropped.

[@PedroGarcia-et9vo]

Hearing this guy huff and puff made me not want to do it anymore 😅 plus its 40 degrees outside

[@hardlymovingpro]

Yea ... I have those days too!

[@lesrinehart933]

Why you dropping the tank you can get the pump out under the back passenger seat 😂

[@hardlymovingpro]

On this particular model year you can't.

[@lesrinehart933]

I have a 2001 mine is under back seat 😊

[@Gwaplord3957]

I have an 2006 and 2005 have to drop the tank for both.

[@pierremaxime159]

J