Full Helicopter Build In 33Min

This is the Short Version of the build documentation of a one-seat ultralight experimental helicopter reduced to a 33Min Best of Movie. Pure building with additional maps/plans from the constructed model.
The Content is from the EXPERIMENTAL HELICOPTER BUILD SERIES
00:00 Intro
00:19 Landing Gear Skids
00:41 Main Frame Structure
01:14 Pilot Flight Controls
02:24 Main Rotor Head
03:51 Custom Pilot Seat
04:21 Main Gearbox Housing
04:58 Tail Boom Mount
05:32 Main Rotor Shaft
06:12 Cockpit Instrument Panel
06:58 Main Rotor Gears
07:39 Main Rotor Gearbox Assembly
08:30 Main Rotor Gearbox Install
09:10 Main Rotor Control System
09:52 Main Rotor Head Install
10:42 Basic Cabin Structure
11:25 Engine Install
12:08 Exhaust Install
12:55 Engine Cooling System
13:30 Aluminum Fuel Tank
14:20 Freewheel Beltdrive Pulley
15:16 Tail Rotor Transmission Shaft
16:16 Central Gearbox
17:27 Tail Rotor Gearbox Install
18:14 Tail Rotor Gearbox
19:38 Tail Rotor Gearbox Install
20:28 Main Rotor Transmission Shaft
21:17 Main Rotor Blades
23:05 Aero Tail Fin
24:02 Manual Beltdrive Clutch
24:56 Tail Rotor Assembly
26:34 Navigation and Strobe Lights
27:15 Tail Rotor Pitch Control
28:09 First Engine Start
29:06 Longitudinal Balance Test
29:49 Tail Rotor Blades
31:03 Main Rotor Blades Install
32:27 Overview

[@ultralighthelicopter]

When you wonder if this thing fly`s, the first flight tests are in progress and will be orderly published on my channel. kzbin.info/www/bejne/bGG7oYCLeb1oldU And remember: Start to work on your dream today, because you are one day earlier finished than when starting tomorrow...

[@pabloguillenmarco7540]

@ultralighthelicopter. No engañes con el título, eso no es un helicóptero, eso es un autogiro. Inventado por el español Juan de la Cierba.

[@pabloguillenmarco7540]

@@ultralighthelicopter Bien, señor corrector.

[@pabloguillenmarco7540]

@@ultralighthelicopter Yo también soy piloto del ultraligero Coyote, conozco también los autogiros de La Cierba, huy perdón, De La Cierva, discupe usted señor corrector.

[@pabloguillenmarco7540]

@ultralighthelcopter. A medida que veo el vídeo se parece más a un helicóptero, mil disculpas.

[@leonardobatistarocha7956]

Testing flying the helicopter 🚁

[@ReneDeLeon-mc8qq]

This helicopter is on KZbin and putting all the parts together and has been here for more then 10. years and has never toke off the ground to the air and since then this helicopter has never been flown to the air

[@user-ex7zf2px9y]

I'm from Indonesia and I've been following your airplane making journey videos for 4 years and it's really amazing, process by process and the results are extraordinary

[@ultralighthelicopter]

Thank you :-)

[@Lemonhead0014]

I'm one of those guys that can build and or fix anything, "BUT" im definitely not stupid enough to run through Home Depot and pile up a cart full of shit and build something with it that'll kill my dumb ass 1 min after takeoff!! 😂😂 I say that out of respect that this dude knows WTF he's doing!! .... Disclaimers are great for videos like this because there will be the two teenage idiots in their garage saying "Trust me bro, you don't need those bolts man, they're just for looks!! 🤭 Later that day.... ☠️ ...So please know this guy ain't guessing at shit!! He knew every part inside and out before he even started!! Great job BTW... 👍 Much respect for the precision and understanding it takes!! Keep Rocking!!

[@kenanoztug9394]

Merhaba Türkiye’den selamlar harika bir çalışma!!!

[@ultralighthelicopter]

Thank you and best greetings to Turkey

[@user-ls2gq1ri7o]

Восхищает ОБЪЕМ проделанной работы! Это Ваше основное занятие или только по выходным и праздникам?

[@gener-all5177]

Waiting the flight test 😊 congratulations for this amazing project 👏 i hope gives you all the cool flights moment's that you deserve. Best regards from Venezuela 🇻🇪

[@ultralighthelicopter]

Thank you and best regards back to Venezuela

[@chechochecho3934]

​@@ultralighthelicopter genial soy de colombia me puedes vender los planos

[@cihadbayar]

man I've been waiting for this for a long time

[@reginaldomatins6484]

parabens sempre acompanho essa bela construçao . esperando so para ver o voo desse projeto top .

[@Medxil]

очень впечатляет , это круто !👍

[@antouanp]

Awesome work excellent, bravo 👏👏👍❤

[@ultralighthelicopter]

Thank you

[@Ctrl_Alt_Sup]

Each piece is a real jewel !

[@remofaletti392]

Azzo!!!!!!!! tanto lavoro e nemmeno il piacere di vederlo volare!!!!!

[@ultralighthelicopter]

Building, Video editing and testing takes some time but the first flight tests are in progress. Greetings

[@user-nu1lt6ln5l]

I really like it, it's really satisfying

[@user-nu1lt6ln5l]

If only I could work with such an amazing designer like you

[@francovolpe5306]

un vero GENIO AUGURI

[@Alekcei-c-Yrala]

*Колоссальный объем работ был проделан - поздравляю ! Ждём когда это творение полетит !!!* P.s. - Однозначно лайк и привет вам с берегов Урала !!!

[@ultralighthelicopter]

Thank you and best regards to the banks of the Urals

[@Alekcei-c-Yrala]

@@ultralighthelicopter 👍

[@user-zw6cj5hw8j]

super professional❤❤❤

[@BoracayBlazeCycling]

Finally I've been watching this since day one ❤

[@charlie7057]

Awesome build! Can’t wait to see flying

[@diegot1131]

Buen trabajo 👍 💪 👏 👌

[@user-qo8bt3gw7l]

Не знаю , кто это делал,но ты красавчик !!!

[@HarmonEngtihensek]

I watched your video from 1st part and till now same passion ❤

[@ungerspretoria8280]

I can feel the love in this build...i dare say perfection, this ultralight with it's proper construction will be enjoyed for many years to come. Well done Sir!

[@TheBigRed.]

Your joking right??? OMG talk about shit welds...💩💩💩😳😳😳🤡🌎🥴🥴🥴

[@christiang.9485]

So faszinierend das Video und die Bauweise und alles ist - und obwohl ich kein ängstlicher Mensch bin, aber ENTWEDER habe ich keine Ahnung von den Belastungen eines Hubschraubers, oder mir sind dazu viel "Sollbruchstellen" verbaut, die zu einem Absturz führen würden. Also ich glaub ich würde mit dem Ding nicht fliegen wollen, oder mal nicht so hoch, wie man glaub fliegen sollte oder müsste. Kann man echt so "einfach" einen Hubschrauber bauen? Ich dachte da wäre mehr Sicherheit verbaut, ganz ehrlich.

[@ultralighthelicopter]

Hallo. Der Helikopter ist Experimentell und in stetigem prozess zur Verbesserung. Ich Versuche einen kompromiss zwischen effizientem Bauen, Testen und Sicherheit zu finden. In der ersten Testphase, wie der Helikopter zur Zeit ist, wäre ein kurzer Schwebeflug über Grund schon ein grosser Schritt. Weitere Massnahmen wie zum Beispiel Sicherungsdraht zum Sichern der Schrauben werden hinzugefügt wenn die finalen Einstellungen der Kontrollen sich in weiteren Tests bewähren.

[@GlobalHeadlines904]

впечатляет , это круто !

[@sky173]

You're so close! Can't wait until she flies. I still question the bearing choices (#6 and #23 at 19:07). The two bevel gears in the gearbox can generate a lot of axial thrust. Admittedly, I can't see the image without being there but I would think they should be tapered roller bearings. Regardless, best of luck. I'm looking forward to your first flights. Kind regards and stay safe!

[@oliveiragomes8098]

the project uses angular contact bearings, if I'm not mistaken...the axial load must have been included in the project!

[@sky173]

@@oliveiragomes8098 Thx for the explanation.

[@radzeeypaudzi1383]

Awesome.. good luck 👍

[@captainpakistan8210]

Lovely helicopter 👍👌

[@Jagrrr]

Awesome skills and talent!

[@rinahnamte5507]

wow.. amazing skills

[@Nohomo403]

the Furia ultralight helicopter,beautiful

[@hectorfmaldonado5875]

A masterpiece!

[@raheemhashmi7229]

Wow very good

[@ludwigh3712]

Einfach nur super genial 😎

[@ultralighthelicopter]

Vielen Dank 😊

[@thom7440]

Very impressive!!

[@romantik4659]

Это видео - оргазм инженера. 33 минуты удовольствия)))

[@valterp528]

great work

[@romelrodriguez5113]

i can't wait to see this thing fly👍

[@adnanadnan-df4ig]

Great job my friend, I wish you success. I have been following all your videos. I am so excited to see it fly 🙏✅ 💚

[@abangireng723]

awesome ❤❤❤❤

[@Akabu470]

Only have two questions: 1, Did you do a weight and balance for either main or tail rotor. 2, ARE you aware of the potential erosion on tail rotor forward edges? 3M makes a tape sacrificial tape the Army used on the Th55 training copters. Could save you some agitation and expense. Just a thought. Nice job though. I also noticed the lack of safety wire on most bolts, do you think they won't be needed?.

[@ultralighthelicopter]

Hy. Thanks for your suggestion. After trail and error from the first spin up test (video coming up) i did the weight and balance of the main rotor blades again. Now both blades weigh exactly 11.329Kg and have the CG on the same location. Need to reinforce the center plates of the main rotor head (replacing aluminum with stainless steel plates). Then will do the static balance and the tracking of the blades. I am considering the use of 3M sacrificial tape to use when the blades seem sufficient after further tests. Did some safety wire on the main rotor head, on the tail rotor assembly and on the main rotor mast connections to the frame structure. I try to find a balance between sufficient testing, building and safety of course. But i have to make some compromise in the safety wire on for example the pilot flight control system because the exact adjustments are subject to change when flight tests progress and to safety wire every needed connection before the final adjustments are reached would not be sufficient in my humble opinion. For the moment to hover just a few seconds over the ground would be a great achievement and i go from there and considering more safety improvement. Greetings

[@mrbeam123]

Well done.!

[@AndreLuiz-gk1mf]

Hello friend, very good, the project may be getting ahead of myself but be careful with sharp surfaces and corners, I will suffer the effort, they can fatigue and cause cracks. But you already know that, disregard hugs 👍

[@respectisfast9272]

Good luck bro :)

[@tinuvarun5806]

You are so talented, you should join bell or sikorsky or even start your own helicopter manufacturing company.

[@sambitmukherjee9064]

need not need to join anybody... doesn't matter if this thing flies or not, he earns more money, just by (selling) the 'make-vid' to you & he earns more respect by just showing the talent he has, to you...

[@Nilconscienceyoutubecom]

Dear sir, You seems from Switzerland but flag at the wall explaining something else, Very Interesting 🧐 Nice 👌. Might be sponsored by red Bull That define How to have wings.❤

[@eslanek785]

You need to put castellated or castle lock nuts on critical parts such as the connection of the propellers to the main rotor.

[@Ctrl_Alt_Sup]

The blades are fixed with nylstop nuts (31:20).

[@3dinovo2]

Meus parabéns por tanto capricho e precisão em seu projeto! Incrível ! Muito bem feito. E muito obrigado por compartilhar tantos detalhes pra todos! Louco pra ve-lo voar!

[@hubschenk1652]

Eine Wahnsinnsleistung in Anbetracht des hohen Selbstbau-Anteils! 👍👍👍👍 Hast Du die Stunden gezählt? Freue mich auf den Erstflug 😅

[@ultralighthelicopter]

Danke. Nein ich habe die Stunden nicht gezählt. Gruss

[@buildit2931]

I have been watching your build from the start! I cant wait to see it fly! What plans are you building off of? Is there a link to them? Keep it going! Awesome work!

[@ultralighthelicopter]

Thanks, you can find the plans pdf online if you search for Furia helicopter.

[@Wadah_yemen]

اين اجد مثل هذا المخطط هل لك ان تاتي بالرابط

[@udinwow398]

sudah lama saya menonton proses proyek halikopter ini..saya tidak sabar menunggu hasil akhirnya dan terbang

[@bruceyoung1343]

After watching you build your copter, I relised I don’t have 1/10th the talent nor the tools. I told you once I have the plans saved in my computer somewhere. I’ll have to look and see if still have

[@bogopouk8551]

totally agree...we need tools....i also need electricity....😂

[@magenotelli5557]

Die erste Airtime wird bald kommen, dieses Kunstwerk kann nicht anders als Fliegen!! Grüsse aus dem Wildenwesten der Schweiz!!

[@ultralighthelicopter]

Danke 🙂

[@emiliojosesabaterolmedo8106]

Vamos para hacerlo en el taller de casa 😂😂😂

[@Pau_Pau9]

"Get to my homemade choppa!!"

[@ehsan.nistie.m2627]

Good

[@hubertv.g.7664]

Sehr sehr gut 1A toppppppppppp

[@ultralighthelicopter]

Danke

[@abn8726]

You need aply mastinox between alloy and steel parts!!!!!Congratulations!

[@leonardobatistarocha7956]

Next video testing flying the helicopter

[@plebeurbana]

Awesome

[@scorpio5493]

Why was a split screen necessary?? The split screen takes away some understanding of how all the different parts would go together.

[@ultralighthelicopter]

Hy. This is just a short complication video, if you like to see the working progress in full screen you can find it with this link kzbin.info/www/bejne/l2W0k5yQZbKUftk

[@stanglvr6781]

Did you start with a kit like the mosquito or similar? Or is this a hand built version you designed?! Curious cause I see ya making the gears and everything yourself! If you designed and built this thing your an amazing human being! Thanks for sharing!

[@ultralighthelicopter]

Thanks. I fortunatly found the plans for this build online for free and was surprised how it worked out. Some parts like the pilot seat, the cabin structure or the details on the rotor blades i figured out for myself. Greetings

[@stanglvr6781]

@@ultralighthelicopter Amazing! I Love flying. Helis are my fav. Congrats on a job well done my friend! Be safe and cant wait to see it fly!

[@ultralighthelicopter]

@@stanglvr6781 Thank you

[@novocanal7153]

Comece hoje. Um minuto a mais é um minuto a menos.

[@stephensmith8932]

Could you please send me a copy of the pdf but in mm, cm, meters? Here in South Africa everything is in these measurments

[@Jack-ht5zi]

How about you do your own work you lazy fuck.

[@am4793]

I thought the greatest hindrance would be the material science needed to select durable parts. Mechanical design is the easy part but the fabric durability of the parts is the most complex.

[@MarcosPereira-sv8hd]

What materials are you use man?

[@ultralighthelicopter]

Hy. I used aluminum for the main frame structure to keep the weight down.

[@nickd698]

This is crazy in so many ways!

[@TheOriginalAndysGarage]

I've been dying to get a single seat helicopter for a long time I have the experience of a mashed potato I couldn't build one, but I could fly one, you're doing I would have to order one from down south to mosquito what makes me nervous seeing this build is a keyway in the big main gear in the top, wow that never lets go

[@ultralighthelicopter]

All the best for your new future single seat helicopter, Sir.

[@user-bj1tk4pv6v]

Very grateful that rotax 582 engine how many price have

[@creamshop]

linking a drive train with bolts is not a good way to transfer torque, the smallest difference between the bolt and the hole will cause it the shear eventualy, a locked taper pin would be better, a splinded link or an approuved love joy for this application, just saying to help you out. 17:39

[@pagaquifama3897]

wow!

[@ntshdff]

Stacked welds and not one piece of safety wire bold and brave

[@ultralighthelicopter]

Kindly recommended for you kzbin.info/www/bejne/l2W0k5yQZbKUftk

[@tinuvarun5806]

Give this helicopter a certification

[@jakleo337]

Fine workmanship. Too bad Rotax no longer makes that engine anymore. It was the most popular engine in it's class. Hirth is a possible alternative. RIP the 582.

[@Friedrich2012]

Wow👏👏👏❤

[@billmike888]

我的梦想，就是手搓一架直升机~~~~

[@Ontor.shakforid]

Does it fly??

[@user-ge2rj1fo8s]

Да, ясен хер

[@andycortez100]

Works??????

[@dman0044]

I have a CD for one similar .

[@wiktorstrupinski6588]

Amazing machining skills, i never seen anyone with that skills before! WoW! cant wait for the test flight, GENIUS VIDEO MATE!!!!"

[@scorpio5493]

Does anyone know if you need a pilot's license to fly a home-built helicopter? I would think that you would, but you can never be sure these days.

[@jeronimodantas7792]

é bom usar porcas parlok e trava rosca em toda a construçao !

[@scottmurtha571]

you would think heat and friction would be an issue with all these high speed gears and parts. didn't see any zercs for lubing or oil pumps for cooling.

[@user-jq2rf4nf3o]

What's the empty weight and available power? Been following for some time...

[@Wadah_yemen]

انا من احد الدول الفقيرة النامية، حلمي هو صناعة طائرة 🛩 هيلوكبتر، اتمنى من الله تعالى ان يمنحني هذه المعدات والمخططات وان تعيرني عقلك كي اتعلم منك في ورشتك هذي، انا اعلم انه مستحيل وانت لم من عقلك الباطن لم توافق ولكن اتمنى من الله ان يهئك للموافقة ومراسلتي للمجيئ وانا سوف اعمل لديك مجانا في الترتيب والمساعدة دون كلل او ملل الى ان تشاء ويشاء الله انا احب هذه الهواية اتمنى لك التوفيق ❤

[@kamarzaini]

No gasket between the two engine or gearbox, rotor etc ?

[@Lukas-qk6ll]

mega projekt und super video! wie häsch das ganze mit em BAZL glöst?

[@ed-jf3xh]

Looks great, but, aren't you going to put Abrasion Strips on the leading edge of the rotor blades?

[@ultralighthelicopter]

Thanks, yes i consider to put Abrasion Strips on the blades when further test results will approve the performance.

[@ed-jf3xh]

@@ultralighthelicopter I hope everything works out perfectly for you. Well done.

[@user-fk1cy3fb4s]

❤❤👍👍

[@blalbiakmawia7862]

What type of welding you are using???

[@catchulater7483]

May I ask why you went with Al instead of chrome molly? If ya got a chrome molly frame are there areas where the dissimilar metal of Al and molly would cause a problem. (not tryin to be an ass just curious) BTW nice craftsmanship. I kept up with the build most of the time but you used Patreon on some and lost me. Glad to see ya finished it. Makin the wings… smart thinkin. Remember I told ya I live near Trenton Fl. Where they make the helicycle (composit f/x)

[@ultralighthelicopter]

Hy. Thank you. I used aluminum for the main frame structure in this build mainly to keep the overall weight of the helicopter down. Best regards to Trenton, Florida

[@user-hp1nz1vq6e]

Cómo puedo obtener el plano? Gracias

[@aprendendocominscritos]

Pensei que ja era video final mostrando o primeiro vôo 😢

[@RayForrester]

why don't you torque measure any of the fasteners?

[@adnanadnan-df4ig]

I want to know approximately how much the helicopter would weigh if you made it out of iron

[@ElshadMemmedovV]

Bu nəticə ilə bağlı səni təbrik edirəm

[@MegaMorini]

Tud repülni is?

[@Ngnkg]

Good job ❤ But when will we see you flying it?😅

[@AbdulHafiz-qo1yj]

Apko sir pura equipment matrial hain mujhe family b support nhi karta Hain aub main confidence apni aappp per focus karta hou ager app qareeb hota fir main b apkay saath kaam karte hain mujhe intrest hain sirf development karna ka India government ko mere traf say scientist k turf per kuch benifit hoga generation ko aage Rahat Miley kam say

[@kazmkayabas6710]

Uçtuğunu görmeden inanmam.