Geo Tracker Sidekick Fuel Pump / ECM - Repairing rusted gas line Suzuki

No fuel? It can either be ECM failure, faulty wiring or a bad fuel pump. We go over the steps to narrow down what is the problem. Also some handy tips on repairing the commonly rusted fuel line that connects the pump to the filter. ‪@Hwy83SUZUKI‬
Order Suzuki/Geo parts from our Website -
www.Hwy83Suzuki...

[@groundskeeper5292]

My old 92 tracker would stop intermittently. Fuel pump. We used to give it a kick underneath the tank. That would get her back running again. Eventually I replaced it. I cut a hole in the floor of the tracker, right above the fuel pump and made a little access door. Removal and replacing was easy after that!

[@Alexandruthewolf]

🎄❄️happy☃️holidaze❄️🎄 rebuilding a 96 Vitara in Romania, finding your videos really useful - Its my first rebuild and Im going from knowing nothing to welding de arches on de front springs in one year 😅 Today, I found out my gas tanks hose leaks, and I dropped da tank - Ill bench test de fuel pump too, but I have alot of cleaning to do 😅

[@Meche697]

Tony, Video on brake bleeding locations (96 Tracker) ... I've found that the right rear does not get bled, but there's something in the middle of the vehicle that should be bled. A quick video showing this part and and special how to would be appreciated. I'm rebuilding all 4 wheels.

[@mickkollins]

Your videos are always great. THANKS! I have a 94 sammy EFI...the relays (1 for ecu and 1 for fuel pump). have been the issue for a few years..easy fix..$25 for relays. but I've been dreading the fuel pump install...taking the tank out is a real PITA..so yep I'm gonna have my guy cut a hole in the floorboard in the back...

[@braddahdussifyoumuss596]

Dude you are awesome!! Always learning something new 🤙🏽🤙🏽

[@Quintero3d]

Really appreciate your videos! Keep them coming!

[@Hwy83SUZUKI]

Glad to hear you're enjoying the videos 👍🏼

[@knuckleuprambo]

You are the man great content always

[@robormiston2841]

Tony my 96 Tracker is starting to run kinda chunky when cold. And when I just try to putt around it's jerky and not smooth like it should be lol. I think my egr or something is plugged. It was running fine until last week and when I started it the idle was iradic and sputering until after about 30 minutes then it ran fine. 95 1.6 liter 5 speed 180,000 miles and looks like a brand new head. It wants to jerk in a parking lot or when going slow. Not like I need to downshift either lol. I'm not afraid to rev these little peaches. Keep up the good videos mang.

[@mikeylikeyism]

Hey i got some of the same issues - did you ever figure it out man?

[@tom-vx1lp]

pcv valve. positive crankcase valve. buy one 20 bucks swap it out.

[@tacticalfirefighting6126]

Good video. Thanks so much. I have an 91 Tracker 5 speed 8 valve. When I turn the key on the FI fuse blows. ECM seems good - it has new caps. Thoughts? Thanks.

[@traduccionespremium]

beautiful friend I love you thanks for the videos

[@SamanthaColon-k8t]

Videos are a big help. So I bought a 1990 sidekick. Put a new battery in it but there's no power anywhere, no dash, no lights, no nothing. Where should I start looking? Thanks for your time and knowledge.

[@Hwy83SUZUKI]

Fusible link, main fuses under hood

[@namerican8510]

Great information. What if you have 4.3 volts at the harness with a fully charged battery putting out 12 volts, Is that an ECM issue?

[@lemonadej.b.c.2077]

What size is the Banjo Ring End that goes from Fuel Pump to Fuel Filter??

[@axiediary3182]

I notice your sidekick have the side marker at the back, where can i get that? Is it original from sidekick or other car?

[@spencerwhite8704]

I bought a 91 from Wisconsin in Washington state the ecm was bad it turned out but we were towing it home 4 miles on a chain. I dumped the clutch trying t o start it and the rusted out fuel tank skid plate broke off all the corroded wiring broke hoses snaped . It Chased me down the highway sparking all the way I was lucky it didn't blow up. There wasn't enough of this car left to pick up with a magnet it was so rusty from Wisconsin.

[@Hwy83SUZUKI]

🤣🤣🤣 common to see gas tanks held up by ratchet straps on Trackers around here

[@steveordes9400]

Thank you. Excellent.

[@Hwy83SUZUKI]

Thanks for watching 🍻

[@yves956]

Hi im new her just bought my self a 96 sidekick 2 door i love your video you explain very good not hard to understand…….was wondering if you know thw size of the fuel pump hose that srew in the pump….thanks keep up the nice video!

[@JesusTorres-k8k]

Were can i buy the plug that sends power to the fuel pump?

[@ethanhunt2566]

Could you do a video on a efi samurai 1.3 ecm trouble shoot

[@wilsonfuentesdiaz9655]

Hi, do you know anything about code P0450, evap fuel tank pressure sensor?

[@warmcanadain7649]

Question for you, what’s the size of the nut on the top of the bolt holding the fuel tank in as we can’t get up there to look at it because the screws holding the bumper on stripped and won’t turn so we need to operate by feel

[@kayongkong]

Awesome!

[@tom-vx1lp]

i got a vitara 96 its blue with blue tint

[@DaveinNewport]

Bravo...

[@Vanchero1955]

Where you get the fuel pump assembly? You got a part number?

[@Hwy83SUZUKI]

Ebay

[@kyana3374]

I smell gas when I feel the vehicle up. I don't see any dripping anywhere. I smell it last when it's down to half a tank. Don't know if any smell at all when it's almost empty. Rusty Geo. Do you think I have a rush hole in the top of the tank ? Tank almost fell off and I put it cargo strap on it.

[@soyruhere]

Please tell your BEA utiful camera woman she's doing a great job. I've got the same dent above the rear wheel in my black Tracker. I've got fishing poles out the back 24-7-365. I'm stuck in S. FL

[@MrStealth654321]

Hey bud good videos . Im looking for a valve spring compressor tool that will work on the 95 1.6 16 valve engine ? Any ideas? thx..

[@leonsodorff3026]

I have a fuel issue, I run out of fuel and when I put gas in its only like 6 gal.,or 8 gal,so would it be a bad fuel pump? Thanks in advance.

[@ajcannon2810]

I don't have power at the connector behind the tail light. Which relays should I replace?

[@Hwy83SUZUKI]

Follow the wiring up the rocker panel, testing until you find power. If you don't find power, open ecm and inspect as shown in our other video

[@ajcannon2810]

@@Hwy83SUZUKI Pulled the ECM. Sure enough. Fried caps. Was hoping that wasn’t the problem since I already had it rebuilt/replaced once. Board looks iffy but I’m going to try replacing the caps. Cheap place to start

[@loikborris9832]

are there plans to install a lift kit?

[@84chevyguyid]

Working on my 96 Tracker, acts like no fuel. Changed filter and verified pump is running and will spray fuel from a loose fitting on the filter so I know its pumping fuel. verified electrical pulses on an injector connector for power. How does one go about testing fuel pump pressure?

[@Hwy83SUZUKI]

Check for fuel up at the fuel rail. There a plug on the rail you can attach a pressure gauge if needed

[@84chevyguyid]

@@Hwy83SUZUKI I bought a fuel pressure testing kit from Harbor freight but it does not contain the right fitting to put in the fuel rail in place of that plug. Any idea where I can get a fitting to put in the fuel rail?

[@Hwy83SUZUKI]

@@84chevyguyid Napa

[@84chevyguyid]

@@Hwy83SUZUKI thanks!

[@84chevyguyid]

@@Hwy83SUZUKI Went to the Napa store and the guy didn’t have anything

[@russelllooney129]

Need help my 1994 turns over but will not run no spark no fuel. Do you have any idea what it could be?

[@Hwy83SUZUKI]

@russelllooney129 watch our video on ecm inspection and repair

[@thomascrace]

I need fuel gauge level unit with the float mine is rusted bad.

[@panchova7007]

How many bars is the fuel pump, (3 or 4 bars) ???

[@stevencanales3228]

U the man aay ! Thanks

[@salrivera7578]

I my self always take time to greese them but I used vaseline kp moisture alway and water old school way motor grounds al over chevy trackers are easy to maintain but hardly any one do well I kp my up dated oil frame I like transmission oil with other oils I think the best all season ever made is the tracker no fast but I can said for the snow back roads trails and small city's is the best of all real easy and cheap to work with and they can go through most everything 4x4

[@arturag2753]

Great ❤

[@jesselost05420]

89 Geo tracker stalling when warm. Runs fine when driving. 60k miles, New fuel pump and plug/wires. I am thinking EGR valve is clogged maybe

[@Trig242]

Hey! Here's quick question regarding an 87 samurai. I'm trying to diagnose an intermittent starting issue. Sometimes it will crank and crank and not want to turn over unless I really lean on the gas pedal. This is a relatively recent thing. Carb is in good order (tuned and . What's my next step, fuel pump/filter?

[@loganc3500]

They have a starter relay to help with the starters on both the samurai and trackers but I can't remember who makes it. Check your fuel pressure to the carb and make sure you're getting 6-8 psi of pressure. If the pressure is low you may have a clogged filter or line.

[@20tea]

Had ecm failure associated with the injection on my 92 tracker. It's a common issue I guess. There's a fix for the ecm, but turned out a cut in the injector wire is what may have caused it.

[@Hwy83SUZUKI]

We have a video on ecm inspection and repair

[@20tea]

@Hwy83 SUZUKI Thanks for providing this vital information! Helps keep these unique rigs on the road. I'm looking into putting a Holley Sniper efi on my 1.6 8v engine in my Samurai. Currently running my weber 38 backwards with some modifications, but still a headache on inclines.

[@bradwilson2154]

The pump is not priming. When testing at the brake light we got just a very quick flash of power. Less than a second. What do you think that means.

[@Hwy83SUZUKI]

Check for power coming out of ecm after turning the key if 91+ model. If not power watch our ecm repair video

[@bradwilson2154]

@@Hwy83SUZUKI Thank you! It is a 1990 so I just pull the ecm then!

[@bradwilson2154]

The ecm looks good. No signs of leakage on the board itself or damage to the capacitors?

[@bradwilson2154]

I know you're busy but any thoughts on this? The ecm looks like new. No signs of problems. Suggestions?

[@suttle86]

Just put a new ecm in from randy and now it's getting a studder in second again like it did before the other one went out.

[@michaelreisinger2426]

I need to fix those red wires on the left, that go to the fuel level sensor mine are broke off. Or buy a new one idk

[@Hwy83SUZUKI]

I had soldered those wires on because the originals broke off which Is very common.

[@PrimitoTV]

Bro, how do I fix the tailgate rattle noise 🥴?

[@stevencanales3228]

Ruber thick under Sid Left scrue it on

[@collinmarsh9360]

Where’s the fuse for the fuel pump?

[@leviashe7254]

Aah a good breakfast beer

[@chadconley454]

I think the shit show video with the broken bolts would have been worth watching anyways! haha

[@Hwy83SUZUKI]

laughing at my pain! ahhhyeahhh hahahahaha

[@OqueyetoWilliams]

Yea but why is my Suzuki escudo 1997 g16a engine starts run for a bit then goes die

[@stevenmorrison5692]

No power on my tracker no dash lights no ignition nothing

[@Hwy83SUZUKI]

Watch our video on "starting with the basics"

[@Meche697]

No such thing as "to in-depth" for KZbin

[@salrivera7578]

Amigo rust part can be clean almost like new with a old school knowledge is call vinegar ok mountain man wisdom I fix a 40 year sit tractor and believe me the bolts were rusty even the farmer look at me like if I was crazy but when he saw the a couple day later the bolt came loose and almost look knew he smile and said damn rican jjj he even bought lunch jjj

[@Hwy83SUZUKI]

Yes That works well for surface rust. In the north things often rust away until there's nothing left . Just has to be replaced or welded