High Efficiency Milling | CNC Machining | Vlog

[@mikkaav8574]

Titan please do a vlog of showing different tool holders discussing the pros and cons... When and where to use different types of tool holders. Thanks and keep up the good work! Greetings from Estonia

[@AmericanMakerCNC]

I'm just getting started in the industry. Watching your videos empower me and excite me about what's ahead. Thanks for sharing your experience with the CNC machining community. It matters and makes a difference. BOOM!

[@waydejaynes1291]

Titan. I started watching your videos just learning fusion and using it on a 5hp lagun matic and methods 1997 slant to our now 1997 Haas vf1 and Haas sl 20 slant. I'm now killing China in my industry and making money for my family and myself. Thank you for the inspiration to make it happen. We lost our shop and my home in the 2018 camp fire, but we're back stronger and faster than ever and shout out to you for opening my eyes to what this industry can do for people who don't take the traditional approach.

[@jappimann9076]

METTRRIICCCC Guys!!! we all love what you are doing and what you bring to us. Praise God.

[@keithhansen3963]

IMPEEEEEEEEEEERIAL, is what the Americans have always USED to be successful in the world!!!

[@ClockworksOfGL]

Jappi Mann - SORRY I CAN’T HEAR YOU OVER THE SOUND OF OUR MOON ROCKETS AND STEALTH AIRPLANES

[@dash3dot]

Your moon rockets invented/designed/built by German engineers.

[@jappimann9076]

@@dash3dot .... Ok racist

[@keithhansen3963]

dash3dot A fair portion of the U.S. by the 1940’s was German immigrants. Germans that fled a bad government in search of a free land. Even if those rockets were made by those Germans, they were still manufactured by IMPERIAL units.

[@danl.4743]

Wow wow wow Titan. You gave a ton of useful information and knowledge AND understanding here. THANKS!! This is priceless.

[@nofunallowed3382]

Thanks for all the inspiration, Titan and crew! You thought me more about machining in two months than 2 years at school and an internmentship of a half year at a CNC workshop, both with outdated ideologies of manufacturing

[@eurobeatmachinist732]

Thank you, rare to see someone sharing something for free. also the fact that you have 10 year old haas machines proves that you are doing it right👍

[@Micke544]

Great video as always. Im constantly trying to tell my older workmates in Sweden that milling dynamically like this is way more efficient. But they are determined that the old way is the way to go and just laughs at me 😅

[@silent_tofu7921]

I used to work at a shop with this attitude. In their defense, HEM is basically black magic to them and it may not actually lead to the fastest MRR. To win them over (maybe...depends how stubborn they are!), you'll have to get an outside applications engineer to run one of these toolpaths in one of your machines so they can see for themselves. Make sure your CNC control has enough "look ahead" to prevent something known as "data starvation". If you don't and you run HEM, you'll break the tools and maybe never convince them. If you're looking for more MRR, Google high feed milling with actual "high feed milling" cutters. They have a special geometry and design that will typically beat HEM in MRR, but HFM might not work for every situation. Good luck!

[@zaz4667]

4:41 That endmill is climb and conventional milling, going both ways! So is only climb milling on a CNC not a thing anymore? This is my type of video! After watching a bunch of Titans videos this one explains step by step some of what's going on! AWESOME!

[@rhcpfan142]

Great advice. These videos are awesome. Always enjoy them. Could sit here and watch mills do work all day. Hope to one day run a CNC Mill and learn the in’s and out’s. Currently running a 6 axis Cnc lathe. Have a great day Titans!

[@rhinhorns8026]

could watch your content all night long ! awesome as usual ;)

[@foxman4489]

Nice videos titan. I used to run CNC mill. Started at Deburring to running CNC mill. Was never taught to program or make adjustments.

[@berntinulkshredder]

Being efficient is the key. Keep going.

[@abhilashkumar676]

Hi Titan,. I like your love and dedication towards cnc's and cam programming. Your video's are very inspiring and interesting to learn more educational things about programming and operating CNC machines. Great work,,👍

[@SunTzuLao]

I try doing this with our canned cycles in or old m2 control mazaks, not as efficient as using cam software but the machines don't have the memory necessary. Still works though. Found through trial and error on some stellite parts I had to do wish I'd seen this a few years ago I'd have been playing with the concept longer. Work for a rinky dink shop with a small budget trying to do the best we can. Love it actually. Most of the time lol. I've had good luck on those old mazaks hogging off a lot of steel on large pieces with coated powder metal roughers, granted slower on the feed, similar depth of cut, deeper radial cut maybe 20%

[@bowslinger2004]

Titan you touched on the subject of standardizing speeds and feeds. I am in the beginning stages of implementing high efficiency milling. What is the best way to standardize speeds and feeds with the various axial depth of cuts. For example one part I might use .500 of flute but another part I might use 1.00 of flute. In my experience both depths require different feeds and speeds.

[@silent_tofu7921]

I don't think you'll be able to standardize across axial DOC. The smaller DOC will result in less spindle load which means you might be able to feed faster. Please share if your experimenting shows otherwise!

[@EwieEnde]

Hi. Titan I'm from Germany. An important point about which you could still speak at Milling would be Toursfäser. The small round at the end of the milling cutter is very important for the life of the milling cutter. The cutting forces are not transmitted via an unstable, fracture-prone corner.

[@kingozymandias2988]

EwieEnde du verwechselst Torusfräser mit Eckradienfräser.

[@keithlane4343]

Great logical explanation. Titanium freaks people out, but it is much more free machining and softer †han say 300 series stainless steel (316, 303, or 304). Thank you for sharing speeds / feeds.

[@silent_tofu7921]

Hopefully this comes across as helpful and not douchy: but 300 series stainless steel are softer. Typically people are not aggressive enough with their feedrates which causes not enough heat to go into the chip. This causes the material to work harden and edge buildup on the tool. Coatings usually fail at this point and your tool will likely break. Titan's advise still stands: make sure you try the recommended feeds and speeds, even if you think they're too aggressive, you might shoot yourself in the foot by backing off.

[@keithlane4343]

I'm definitely going to try some "Kamakazi" runs on some test pieces. I may have one eye closed, but I'm going to try it ...... :)

[@silent_tofu7921]

@@keithlane4343 Good luck! I hope you find success!

[@Sicktrickintuner]

The problem with stainless, it gets hot and doesn’t distribute heat at all, its sticky and get it hot, it hardens making it even tougher. Some can get into the 57-58rc hard.

[@kyle_in_tex8422]

Great job explaining Titan. Maybe you could do a video showing how important the toolholder is to the system. And teach the new folks how, just 1 chip on your toolholder's taper can scrap a part. I tell my trainees, "Always always clean every metal to metal contact when setting up. Whether it be a hard jaw in a vise, or a small endmill in an ER 16 collet. Cleanliness is next to Godliness." Take care Brother. Keep up the hard work. PS. I just switched to Blaser Synergy 735 in one machine. I haven't had a chance to run it, but the Blaser guy told me it works great for plastics, since the shavings don't leach the oils out of it compared to a mineral oil coolant. Will let you know how I like it. And no, I haven't drank any....

[@ericschneiter]

This was really good insight. Thanks for sharing man. Enjoy the channel as always! BOOM!

[@akronnekron233]

Working on old machine I am limited to 1000 rpm would like to see you go aggressive ;) but yeah new tools on good machine can work realy fast I'v done test myself and is cool to see the chips falling off and the awesome buzzing sound

[@TiMechOfficial]

Hey Titan as always greetings from Germany! Nice Video ! Did you ever try tools from Germany company called "garant" or "holex"? For radius measurement do you have a system? Or do you measure the Part and then Change the Radius of the Tool? Im Working on a maho 800e so i have to measure the Tool Radius by measure the width and the length of the Part then set the right Radius -.-

[@joshrosemore2983]

I like the content on radial chip thinning but I have been running truncated ruffing E.M. In certain applications and am getting great results can you post some videos on these tooling applications I think it would open some eyes on choosing the right tool for the right application and not always going to radial chip thinning

[@phillipmillay8645]

Thank you! When is high feed shell milling a better option than adaptive clearing with a end mill?

[@krispyduck7592]

Deep slots/pockets and I think in hardened materials, but again in deep slots and pockets

[@krispyduck7592]

Also it mightn't be as quick sometimes but it's more cost effective than purchasing a crazy big carbide endmill

[@danielshallenberger1840]

Plus add a 20k RPM spindle all heat shrink holders and bigger size end mills (.500 dia plus) and a 250k mill with all the bells and whistles and anyone can run at those cutting speeds.

[@robertadkinsii1825]

Thanks for posting this. I'm looking for ways to increase our efficiencies. We have some machines that I am told are lower end machines that just can't do anything other than traditional style cuts. (Yet... I'm reading everywhere that this CAN be done.) Do you have any videos on some "lower end" or older style vertical machining centers running them with these kinds of tools and cutter paths? Thanks.

[@dkh100]

Have you ever did a video on origins and setup? Increasing setup speed and running bits slowly into the parts with no crashes?

[@Hugues11]

How do you balance between long end mill and insert milling regarding MRR/cost ratio?

[@RovanRCTube]

Looking to buy a CNC mill that can do mild steel part 12" x 12" x 2 . any suggestions?

[@dijanabesic365]

How do you guys figure out your WOC for this stuff? I’m new to Cnc machining and my boss has given me permission to try this high efficiency milling on these big A36 parts that we have to cut a giant slot into. So I’m trying to gauge by the videos but it’s definitely a guessing game.

[@darrenjattan4277]

Hey Mr titan. This is the guy from Trinidad. I miss your views I keep looking everyday on your program to see what's new I was wondering where's the new previews Cause I didn't see you for a few days for true But thank got u come out today

[@TITANSofCNC]

Sorry, We had a special project at the shop that I was dead down on and working on some videos that we can’t show yet. Thanks for your support:-)

[@lukaslarson]

Thanks for making these videos. Good info here.

[@joeystrittmatter6890]

You guys are the best wish i could work for your shop im so sick of the way my place programs i get yelled at for running 120in min in 6061

[@urgamecshk]

What's their problem?

[@rocky7891]

Officially my seventh request. Please do a video fro 4140 with solid carbide end mill. Please...

[@TITANSofCNC]

Give me some specifics as 4140 is pretty easy and I have been doing a ton of harder materials with solid EndMills? Thanks

[@rocky7891]

@@TITANSofCNC We use 8mm diameter end mill with 16mm axial depth of cut. But we are not able to get consistent results.

[@Nexus_SABS]

What data do you use and which product?

[@kunstderfugue]

@@rocky7891 remember the more info the easier it is to get help. Knowledge is power. You should go over to practicalmachinist.com there's a lot of people with great experience there who'll offer their thoughts

[@ClockworksOfGL]

rocky7891 - Have you tried an end mill with variable geometry and/or an odd number of flues? That’ll could really help dampen vibrations. And depending on the material, 8mm might even be too small to get a proper surface speed.

[@DineshDinesh-qk2nd]

Hi man... You are amazing and you were my inspiration. I am willing to know about how you select feeds, speeds, axial depth of cut and radial depth of cut for a tool in mm also.

[@silent_tofu7921]

Google Harvey Machining Advisor Pro. It will give you some numbers to get started with.

[@ClockworksOfGL]

Dinesh Dinesh - Check with the cutting tool manufacturer.

[@DineshDinesh-qk2nd]

@@ClockworksOfGLNo Man . I am working in small industry here they will not use any tool wonders. So we need to buy it from outside tooling shop. Eventhough if I calculated and apply feed and speed with help of vc and fz. I didn't get a sweet spot.

[@jovannyguzman2495]

Great video ! Such a motivating footage #BOOM

[@nachiketkulkarni8748]

Hey TITAN, I am in love with your videos and the knowledge you share to the community. it is pretty useful and really helpful. I have one question over here. If you wanna machine out Hanyes material with high cobalt content, what is the tool that you will use to rough out the material and what parameters we can safely consider for that sort of material? Also how you usually deal with sticky material like Hanyes ? Thanks Keep up the good work!!! Greetings Nachiket

[@chucka103]

Great vid thanks Titian 👌🏻 I need to implement better VC spread sheets this vid is great motivation 👍🏻👍🏻

[@ColonelKlank]

Perfect. Thank you.

[@SoWe1]

what'll you give me if I tell you of an end mill that's comparable in price but much better? :)

[@timax4114]

Do you use Sandvik tools?

[@TITANSofCNC]

I used to... but then Kennametal saved my life during a Crazy Aerospace Inconel Job ... where every EndMill was breaking in 20-90 min... Harvi 3 lasted 7 hours... Been a Fan ever since.

[@173roberto]

I would like those same recipies but with turning Inserts. I

[@kunstderfugue]

Just remember that MMR in turning is proportional to the product of speed, feed per rev and depth of cut. Generally feed is the parameter that gives the biggest gain because it's got a wider range (e.g. Cutting speed may range from 200-500 sfm, but feed on the same insert can range from 0.1 to 0.6mm or 4 to 24 thou).

[@173roberto]

@@kunstderfugue this week I used the insert recommendation from catalog but they seemed really agresive, actually the problem was depth of cut for me, I got a horrible bird nest but when I reduced it I achieved the chipbreaking

[@kunstderfugue]

@@173roberto not a native sry, which one is crater nest? I take it it's a kind of wear

[@curtisdude6411]

Yea i machine inconel and titanium daily. Go that fast with inconel and you just servo out or shit gets melted, inconel usually wins

[@matthiaszobl]

Will you be at the Open House of DMG Mori in Pfronten in 2020?;)

[@vitsou1]

What should I do if I don't have 20k spindle and I have 12k spindle? How do I calculate speeds and feeds? Half surface speed, half chip load? Same happens with small tools. They require 40-50k rpm spindles. But not everybody has one. Please make a video for that, it would be useful for many of us, your viewers

[@urgamecshk]

Just run at 12k with the same chipload

[@Assasimon5599]

Can you do a video about bullet cutter? Thx. Keep up the good work. Greetings from germany

[@woodly_og6847]

How do I apply?

[@vijaybambhaniya9076]

Are u mechanical engineer!??

[@207951]

The places I worked at had inferior work holding. Running fast just tore out the part or instantly broke the tool. We did not have the creative people to do what you do or we could have really succeeded. No plant closing would have occurred.

[@QurttoRco]

Why would you charge 60%? Charge 80-90% so you get work sent your way and machines running at max.

[@shiro-r4m]

Truth brother!

[@romulfe]

Why don't you try other tools brands like sandvik?

[@chaddanylak8706]

he uses a brand which he trusts, I remember a video where he talk about using other brands some time and do try diffrent brand as well depending on the job

[@silent_tofu7921]

He's also not sponsored by Sandvik

[@TITANSofCNC]

I definitely have used Sandvik... I chose Kennametal simply because they had the best tools for my applications etc. Like the Harvi3 in this video... it beat out Sandvik and 16 other top companies to win the Boeing Challenge.

[@shreeramgowda8944]

Hy iàm wórking in kennametal from India

[@marcmaza2821]

After a year of learning stuff on cnc my dip shit boss just told me there gonna be moving Reno! Won't be able to find another cnc job! :/

[@Thepriest39]

If I only had a machine that was worth a shit I could do some of this stuff. I can keep dreaming. I only have a Bridgeport EZ track clone😞

[@-caio-rs]

Alta hipnose ao extremo

[@darrenjattan4277]

Cool

[@uzzie88]

Another video I've watched that means nothing to me.

[@specialized29er86]

we do it to make money

[@hamzanawaz7945]

✅

[@hardyanpajero69]

👍😎☕🔧🔨