How to make a DIY Cyclone Dust Collector / Complete tutorial

DIY Cyclone Dust Collector cart, designed for woodworkers with small workshops. FAST and EASY clean out and a LED system so you can easily see when the bucket is full. 😏
What i like about cyclone collector system is that you never lose suction, and 97% of dust/debris goes in the bucket so you don't have to clean the shopvac filter every time you empty the bucket. I designed mine with 2 clamps so it's fast and easy to empty the bucket. Also, i added a led light system so you can easily see when the bucket is full. I designed my cart vertically, it take less space in my small woodshop.
I tried to build this dust collector with materials i had on hand at the lowest possible cost. I had to buy the plastic cyclone dust collector, and with my low budget i opted for the china version. You can choose the original Oneida here : www.oneida-air... or the china knockoff on Ebay/Ali ( I do not want to start the debate between the original version and the knockoff version, you choose the one you prefer. 😉 ).
Materials used :
- Plywood 5/8 ( i used leftovers )
Complete wood parts dimensions here : / 451134087664859740
You can download sketch up model in my instructable : www.instructab...
- Cyclone dust collector
oneida-air.com ( or china, you choose ;) )
- 5 Gallon bucket ( 18.92L )
- Piano hinge ( Hardware store )
- 2 small toggle clamp ( Ebay or Ali )
- 4 casters ( i choosed 2 fixed and 2 swivels )
- Spray paint ( i had black and chrome paint leftovers )
Central Vacuum System ( Hardware Store for theses parts ) :
- 2" vacuum pipe
- 2" 90° Sweep Elbow (2x)
- 2" 90° Short Elbow (1x)
- 2" pipe clamp (3x)
- 2" Coupling
- Joint Cement
- 2" rubber coupling with clamps
Thanks for watching, please like and share if you like this project.
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[@richardnunez6063]

Love the design and looking to build my own. However, I'm a little concerned about the seal between the foam on the rim of the bucket and the top shelf. Is it air tight? Is there some leakage causing lose of suction? Please advise.

[@SEBTECHDIY]

Hey! The pipe foam was working perfectly as a seal, but i had to replace it two time before i decided to make an upgrade.I took 30 minutes to make a 4 picture pin on my pinterest to show you an upgrade I made of my seal system. I replaced the pipe seal with an under carpet that i covered with vapor barrier tape for more durability, then I screwed the under carpet to the plank over the bucket. Now when I lock the clamp, it lift the bucket onto the under carpet and make a perfect seal. It works perfectly, it's sealed and also when you remove the bucket, you end up with the bucket only, not the bucket and the seal. Check it out here : www.pinterest.com/pin/451134087681923397/ or search SEB TECH DIY on Pinterest , hope it help!

[@richardnunez6063]

@@SEBTECHDIY I'll take a look and build my collector with the under carpet upgrade. Thank you.

[@bobgoodwin3653]

I only see 1 picture on Pin. I would like to see the others.

[@johnparker2636]

This is such a clever design -I like it. I wonder if you fitted one of those foam carpet tiles (with a hole!) underneath the cyclone shelf, the pipe seal would be fine - it wouldn't them be rubbing against wood. I think thats what I'm going to try.@@SEBTECHDIY

[@larala681]

The author does like to from scratch, kzbin.infoUgkxbnOKZBE4evMO5V2vroHeCjq6d_MV6wJO shaping and trimming wood from large blocks into fine finished products. As another reviewer mentioned, most projects require a lot of high-dollar equipment that most of us don’t have the room or budget for. But, knowing how to do these things, even if we won’t be able to practise the full stack project, is still great.

[@billbyrd9845]

I almost didn't watch this because I thought I'd seen 'em all. But no. This is the best one yet!

[@CancerCashew]

Please don't change your format. Quick/time lapse with measurements, etc. Makes it simple to recreate this! Love it and subscribed.

[@SEBTECHDIY]

Thanks for the feedback ! :)

[@farmermike9262]

agreed. Unless you have the voice of a radio station DJ then by all means indulge us

[@zaida500]

I use the size 1 and 1/0 Mustad hooks to freeline for snook kzbin.infoUgkxzXmlErSqVAEGWFEKO530BvTqFDw53QW3 and they have been fantastic. The points are super sharp, and the hook is small enough to blend with my baitfish, yet large enough to land fish 30" or more. I also use these hooks when I'm pier or surf fishing with my kids. They tend to catch tons of smaller snapper, whiting, and catfish, and we get far fewer gut hooks with these Mustad in-lines, which means more of them survive after release. I was actually using these hooks when I caught my friend too, but I think that had more to do with the bait I was using ;-)

[@gerryyoung202]

I completed mine a few weeks ago. My first 'real' project. I used 3/4" plywood and added an additional 8" on the back . Made a shelf for some vacuum tools. It is so much more than I hoped for. Thank you for a great design. Btw, I didn't add the light. So easy to just drop the shelf and look in the bucket.

[@elams1894]

Dude the internal light, genius!

[@SEBTECHDIY]

Thanks you! it very help to see when the bucket is full! :P

[@bbrown5887]

Been watching numerous videos on a variety of builds as I’m planning to build a dust collector system to assist my house central vac system as well as a seperate shopvac cart system. This has to be the best example of simplicity with very professional looking results. Well done.

[@wesleyhouk6616]

I think you just set a new standard for how-to videos!!! I’m taking mu screenshots to the shop right now! Thank you for this.

[@SEBTECHDIY]

Thank you ! 😄 Share it with me!

[@victorvaughn4128]

I built this and it has saved countless filter cleanings. I did make a modification to the input by extending it down through the top shelf and out on top of collector bucket shelf and attaching to the shelf arm. Eliminated the tippy when pulling by the hose and took strain off the cyclone. Thank you!

Definitely the best looking diy dust collector tray I’ve seen. I regret buying a 10gal DeWalt shop vac now, it’s going to make this thing massive when I build it

[@SEBTECHDIY]

Wow, thanks! And if you buy a shopvac ( i know you already done but ) the best thing to focus on is HP and not the overall size of the recipient because 99% of the debris will go in your bucket. Hope you are going to share your project with us when it's done! 👍

SEB TECH DIY I had no idea about dust cyclones when I went shop vac shopping. The DeWalt was the most powerful and surprisingly cheapest out of all the options in my price range, I always assumed a shop vac was equipped to deal with saw dust but after using it I can really see the power drop off when I vacuumed tons of fine dust. That led me to endless searches on dust cyclones and I found yours. Like I said, not trying to blow hot steam in your ear but this is literally the most ergonomic and most aesthetically pleasing of all designs I’ve found. When I got to the part of the lights I just thought “okay this guy is just showing off now” but seeing the functionality of it blew my mind. Excellent job you’ve done here sir.

[@vincekhoo870]

Wow, after seeing your video, I don't have to see the rest of the "Cyclone Dust Collector" by the rest of the craftsmen anymore. Well thought of and excellently engineered.

[@scottschannon692]

Best dust collection on KZbin! I’ve spent months researching and watching countless videos on ideas for dust collection. When I saw this video and the way this system worked I was sure I found what I was looking for. I made this a few days ago (sorry, without the lights) and the performance is beyond expectations. For anyone with a small shop this is a must. This doesn’t take up much room and I can wheel this system anywhere in my shop. Congrats on a great idea for dust collection!

[@gregzais9248]

Terrific video instruction. Your care in making this "silent movie" video really pays off. It shows that visual learning is both effective and the way to go. Keep the dialogue to a minimum. Thank you! Z

[@josechavez5950]

Once again Great Job!! This is by far the simplest system to build I've seen and most effective!! You're The Man.. Thanks For Sharing! Stay Humble, Be Blessed!

[@richardmcinnis6626]

I have literally spent the last few days trying to figure out if I want to get a name brand or go with a knock off and make my own system. This video is awesome and I appreciate the level of detail you gave us. I am definitely building this one and ordering the cyclone you have here. It is much cheaper and 97% is better than what I have been using for years.....just a dust mask. Thanks again and I just subscribed....please keep the videos coming.

[@SEBTECHDIY]

Thank you my friend!! 😄 Try to do my best to post new video, stay tuned! 😉

[@JordanBurnett-mf4yn]

Good grief, this is one of the most amazing things I've ever seen.

[@SEBTECHDIY]

Thank you! 😆 It does the job very well for all my projects and renovations. My most useful DIY to date.

[@drabusharr]

Professional job from beginning to end. Makes it look so easy! Easily better than 99% of all builds in terms of simplicity and practical use of materials. Presentation as a tutorial among very best of KZbin. The hinged lift shelf very creative. Chrome paint elevates the build. Bravo. LED is icing on cake.

[@Tom13GN]

Nice job...one of the BEST dust carts I have seen!

[@you-tubejunkie2926]

5 stars in my book. The best one yet.

[@timsullivan7155]

3 brilliant idea I will put in mine. The LED, the toggle to apply upward pressure and the pipe wrap seal on the bucket (the best of the 3!). Thanks for sharing.

[@SEBTECHDIY]

Thank you 😏 and especially thank you for taking the time to write a comment, feedback is always welcome!! 👍

[@UnpimpYourAuto]

This is how instructional build videos should be made. Great job.

[@billwilliamson2753]

I’ve watched many video’s about making a Cyclone dust collector with cart. This one s by-far the BEST....Thank you so much..I will be making this soon....

[@SEBTECHDIY]

Wow, thank you! 🙂 I always use it in my workshop, really useful and soo easy to empty the bucket. It's the build I'm the most proud of!

[@dfrechettej3v]

Really liked your video. Excellent format. Need to be quick on the pause button. No waste of time. Beautifully finished product.

[@willislasell7847]

Your method of securing the bucket is awesome. Easiest connect/disconnect I have seen. The LEDs are a nice touch. Well done. I have seen atleast 20 others and this one is best.

[@daleclaypoole9408]

I've just started to look for a dust collector system that doesn't clog the vac filter. I've viewed so many and yours looks the best. Very neat and compact. Nice work!

[@sierrahotel6754]

Great stuff. best one I've seen yet. Agree with the other comments: don't change your format, it's perfect.

[@teejay622]

THIS! is what KZbin is all about! Excellent tutorial, excellent video and everything about it. I was thoroughly entertained through the entire video and will be referring to this video when I build my own separator cart. Bravo! And thank you!

[@StMoritzGuitars]

This DIY design is the best i ever seen and I think I watched them all. Bravo !

[@SEBTECHDIY]

Thanks you so much 😏

[@traktorworks3200]

from the very get go you show what the project is and show it working. so with out looking any further i think you deserve praise for your preentation skills. now ill enjoy your vid knowing exactly what you are building.......................

[@johnfrazier9327]

@SEB, great build and video. I built one and love it. Use it daily. I fashioned a hose clip on the back from a piece of old coat hanger and adding an extension cord hook this evening. When I mod it all up I will see about adding pics to your instructables page. Only thing I might change if I built another... the 6 bolts for Dust Deputy I would use flat heads and come up from bottom and countersink so they are flush. That way nothing can catch on the foam seal when taking bucket in and out. I used standard bolts that I cut down and square nuts that are low profile so it works quite well. Flat heads would just be that much better IMO. Thanks again man, awesome build and very useful tool.

[@Gomethog]

Those little clamps are a stroke of genius! Nice design and video. Thanks for the info.

[@dennispatzer5009]

Just finished building one based on your design. Works great. I posted a picture under comments on the instructables website. Thanks for your instructional video.

[@SEBTECHDIY]

Awesome !! Share a picture with us !! :)

[@mathboy1212]

The clamp release is brilliant. Thank you. Simple. Clean. Clever. Keep it up.

[@Guimours]

I dont understand why they are there... Can you explain me please ?

[@JusBidniss]

Great video, subscribed. I like the useful idea for a project, the clean and to the point editing style (no 10-minute vlogs about the philosophy of dust collection, what you did on your summer vacation, etc.), the on screen cut list with measurements, and even the simple elegant design elements of the project itself (i.e., it's not a rolling workshop that does 15 things including making ice cream -- it's a dust collector cart, period). I also like the vertical design, requiring less of a footprint in a small shop. Well done!

[@SEBTECHDIY]

Thank you so much !! 😄

[@carlpantuso7718]

I'm a newbie and I was able to build this, no problem. Great video and great design. Thanks for posting! I made just a couple of changes. Instead of the hold down clamps I just used 1/4" x 3" eye bolts (so I would have something to grasp) and drilled a hole through the collection bucket shelf supports and shelf to hold the shelf up right and tight. I have a different Shop Vac but the dimensions were almost the same. Mine was just a bit taller so I added a little to the uprights to compensate. I also used two fixed and two rotating casters however, I think I'm going to change the fixed ones to rotating. And I didn't use the central vac piping because I couldn't find any locally so, I used 2 1/2" Shop Vac hose instead. I'll eventually change that to hard pipe. Finally, I just used an old paint bucket I had that's not translucent. So, no light inside. Yet. I'll eventually change that also. Oh, and I didn't paint mine. Yet.

[@SEBTECHDIY]

Awesome to see this, you should send some pics in my instructable here : www.instructables.com/id/DIY-Cyclone-Dust-Collector/ I would really like to see the result! 😃

[@farmermike9262]

Damn, nice job. never actually seen a jig saw table like that before. Also the use of LEDs is ingenuity at its finest. I was thinking of using a clear acrylc window in the bucket but theres the risk of it being cover with saw dust. This is the perfect solution.

[@howardhagadorn9443]

Pleasant vid to watch, clever ideas, information made available to the viewer clearly and concisely without wasting time. thank you

[@rogerbarnett2170]

Great solution to keeping my garage clean, loved the simplicity of it. Built mine today, Thanks

[@rileyhuff]

I made this and it works great! The tutorial and parts list was very helpful. Thank you!

[@rudiruesay]

Wow, what a cool cyclone. The idea with the clamps is brilliant. The video and your work definitely gets the thumbs up! Thank you for the idea and the show! Greetings from Bremen, Germany!

[@SEBTECHDIY]

Thanks you very much 😏 I put a lot of hours into my projects, I'm glad to see that it is appreciated! 👍

[@rudiruesay]

SEB TECH DIY Definitely! I have shared your project on pinterest and would also like to rebuild the upper part. I have a Festool-vac, I often need outside the home. And little space in the workshop. Best regards

[@SEBTECHDIY]

Thanks you my friend, keep me updated on your project i wanna see it :) i will also pin it in my pinterest ! 😏

[@forseeit]

Very cool idea for the bucket mount. I didn't like the "peel off" cover everyone else was using, and used a gamma seal lid on an upside down bucket. Your idea is fantastic (and elegant in it's simplicity)

[@MALITHA8]

By far the best design i've seen.

[@robertpelland5649]

I have spent many more hours on You Tube then I care to admit, and have not as yet, found any dust cart as clever as yours. Also do I have to mention that by giving all the cutting dimensions to prospective builders without trying to weasel a few dollars out of them, you have my greatest respect. Bless you :o)

[@SEBTECHDIY]

Thank you so much !! :) I want my project plans to remain free for everyone, because free is always better ;)

[@ChrisGagnonDIY]

you did a great job on this i am going to build this. thanks for taking the time to create this video. keep up the goo work.

[@SEBTECHDIY]

Thanks! 😏

[@simplifygardening]

Brilliant build. I will be doing this for sure as extraction is the next thing I need to sort in my garage workshop

[@broucezhao8599]

Hello,friend. you can order it here www.aliexpress.com/item/New-Upgrade-2018-Industrial-and-Household-Bagless-Cyclone-Dust-Collector-High-Efficiency-Dust-Catcher-Turbo-SN50T6/32849602395.html

[@robertdiffin9136]

Brilliant! Great video - even I can duplicate this - great pacing and complete info. I thought the LED lights were corny - until I saw what they did! Genius! And the use of the pipe insulation to allow quick removal of the bucket... MORE genius! Your newest fan here. Thanks.

[@bufunga]

It was a great idea to put in the dimension. Have not seen anyone else do it like this

[@SEBTECHDIY]

Thanks, it take a long time to do so but it is useful! 😉

[@showcivicred]

awesome work man. You can tell you take time with the details and everything is very well thought out. Best, cart I've seen. Mad props👌

[@mfwoodshop]

That’s one of the better ones I’ve. Nice work great design. Genius on using those little clamp to raise the bucket

[@DesmondRealty]

Best design I've seen, and I've seen quite a few at this point.

[@SEBTECHDIY]

Thank you so much :)

[@minimalistehouses5662]

Thank you very much for this! We built your cart yesterday and it was very easy because of you and the time you put into this. Thanks again!! Amazing and simple design, we did paint it black too :)

[@EvamarieSchaumalrein]

looking for a long time is for me the best car many thanks from germany

[@GregMalinao]

this is nicest looking version of a DIY shop vac & cyclone I've seen. Great job!

[@ronaldmiller6822]

Ingenious! Best idea I have seen......and I have watched plenty of videos!! Thank you!!!

[@SEBTECHDIY]

Ronald Miller Thank you :)

[@fredfagan7631]

Just finished building one similar to yours. Should have verified measurements since the bottom shelf was about 1/2 inch too tight for the sides of my vac. No sweat... that's what sanders are for...just sanded off a tad of wood. Think I'm going to love your model vs my old setup since it saves me a ton of space. Thanks for the idea....

[@SEBTECHDIY]

Thank you Fred ! I'm glad you like it, indeed it saves a lot of space in my workshop and it works perfectly! 😏

[@artiefufkin3292]

Nice work, im short on floor space but not hight, gonna build me one of these bad boys. Cheers for the video

[@NathynKheang]

I been searching for designs, to get an idea, i think you nailed it.

[@SEBTECHDIY]

I have used it several times since I built it and I must say that I am pretty proud of the result. Especially that I do not need to lean to empty the bucket! lol 😆😏

[@gonefishingapodaca]

Super slick man. I was wondering what was going to be of the lights. Makes perfect sense!

[@achdee55]

You are a true maker! A great concept and design. Excellent video and execution! Thank you so much!

[@GPTEK]

Interesting project I’ll try a version. It’s a well produced video too. You’ve got another subscriber

[@rickeh100]

You have captured the essence of the KZbin video complete quick informative and entertaining. I was looking for dust cyclone. When I saw what looked like this stainless steel pipes I just had to watch. What a great idea I will use many of your tricks looking forward to finding more of your videos well done Sir!!!

[@SEBTECHDIY]

Thank you so much ! 😄 This kind of comment push me to make more videos! Just made an add-on ARM for it, check it out on my main page! 😉

[@tonyrose944]

FANTASTIC!!!!!! THANK YOU......NO WORDS NEEDED.....

[@poofypoopy8838]

Best one I've seen yet! Glad I saw this before making one. Thanks brutha

[@johncollins8304]

Jigsaw mounted like a router -- would like to see more of that.

[@virtualfather4117]

watched a lot of these my favorite best feature easy empty ... !!!

[@joshuabeckom7556]

I'm not one to comment often, nor do I care much for videos with any verbal audio at all... however, this was very well done! Not to mention the clean, sleek and simple design of the project -- nice work!!

[@SEBTECHDIY]

Thank you! :) Hands is the universal language! :)

[@markclane]

Just absolutely awesome! Love the way you put your videos together.

[@SEBTECHDIY]

Thanks you ! 👍 I am a still a beginner in video editing but I put so many hours to have a nice final result I'm glad you like it 😏

[@harrydavis6903]

Well done. Very impressive construct. Thanks for sharing.

[@ecaff9515]

Excellent video and process. Thank you for sharing...

[@Ukenick]

Very nice job and great design.

[@HODYODesign]

It looks like you are a perfectionist! Best dust collector cart I've seen so far on KZbin, and nice video as well! Subscribed!

[@J10Beats]

Excellent tutorial video man!!!! This will be my 2nd project that I will build and you helped out a lot with the plans.

[@danielgautron9145]

Great video! I really like your format and the dust collector is a great idea.

[@edymoss3466]

Very nice and easy build and very simple to build even if you didn't supply the dimensions of drawings although don't get me wrong that was a plus and it's easy to adjust the dimensions for what ever vac you use But the real beauty of this stand is that adjustable plate under the bucket true genius and we'll the LEDs well that's just the cherry on the cake. Congrats on the project very well done and all painted up looks just like a jewel

[@cj4064]

Great video, I have been looking for a solution to my dust collection problem. I will be building this the first chance I get..Thank's for sharing.

[@MrEldoradot]

That is cool! Love the silver touches too. Following you now. 👍

[@franklorenzo4288]

I think this is the neater dust collection I've seen on KZbin so far. Great Job thanks you for posting this video.

[@bluenote6519]

Wow - totally awesome! I just ordered a Dust Deputy and hope to build one like yours. Thanks.

[@johncocking5363]

Seb Tec DIY I just found your site and saw the nicely done video. I like it and will build that one. I have one already I built about three years ago but it takes up to much room. Made a Subscriber of me Thanks John in Pensacola

[@SEBTECHDIY]

Thank you very much!! 😏 Share your project with us when it's done!! :)

[@BorisBIELECKI]

Why can't I click the like button more than one time ?

[@farmermike9262]

ill do it for you

[@ShannonElizabethDesign]

such a smart design

[@Daniel-up8nf]

One of the best I ever seem. Awesome project, great music.

[@ronniejackofalltrade3352]

Very nice and functional ! Im going to build one for my small workshop😊Love the background music!😊

[@dmmflys]

I've seen some cool carts but I really like your design nicely done!

[@mahtoosacks]

Killer work. Great editing, good music, awesome insights for a separator. Love the lights, small footprint, and the bucket base. Liked and subbed. Make more stuff!

[@SEBTECHDIY]

Thanks you so much ! :)

[@jimgeelan5949]

I thought led lights !! Are you going to use it or dance with it ? But wow what a bonus and totally different 👍

[@TheVictorOfTheDIY]

Very cool design and very well thought out!

[@SEBTECHDIY]

Thanks 😊 I want to make a V2 on my dust collector, maybe this year 😄

[@frameriteairdrie578]

The colouring really makes it!

[@diyprojectchannel]

Uhh so nice 👍 DIY in perfection 😃 thank you very much 👏

[@duffymo]

Nice CLEAN video...good job! Thank you!

[@SEBTECHDIY]

Thank you! 👍

[@BruceAUlrich]

Nice build. I like the toggle clamp idea...that is really neat! Subscribed.

[@SEBTECHDIY]

Thanks you ! :)

[@AAli-xy9vj]

I love your vids. Fast paced!!! Make more

[@SEBTECHDIY]

Thank you !! 😀 Working on it!

[@paulkemp6459]

Awesome video, thanks for sharing 👍🏼

[@gerryyoung202]

Have you had any problems with bucket collapsing when used with your design? I have seen others where the bucket collapses. They said the fix was to use a double bucket system. Terrific video and editing,

[@mplarkvideo]

It's fun to take humble material and put some effort into making it look like someone thought about what they were doing. Simple elegance, practicality and functionality.

[@SEBTECHDIY]

Thank you so much ! 😏 I use it almost everyday in the shop and it still works great as day one ! Was a fun project and the most practical and functional i made yet! ✌️

[@Loosehead]

You can shrink that sleeving with the heat from the soldering iron too.

[@The.Home.Cinema.Engineer]

that is very slick! wish I has seen this before i built mine! Well done! Love the black

[@deanpeterson6532]

WOW.... Fabulous video bro!! Love the format, music, and the dimensions!! I'll be checking out your other videos!!

[@diggerdeb]

Awesome video. Love how you put it all together. So easy to follow, to make one myself. Thanks !