Mercedes Sprinter Camper Van - Roof Battens

Mercedes Sprinter Camper Van - Roof Battens
In this video we install plywood battens, finish the first fix electrics and foil tape the vapour barrier.
I've used 50mm Kingspan thermaboard PIR rigid slab to insulate the roof. These are held in place with stick pins and aluminium foil tape seals all the joints to complete the vapour barrier.
You can find stick pins in various quantities at
rover.ebay.com...
Vapour barrier is sealed with aluminium foil tape.
rover.ebay.com...
The Sikaflex 512 sealant can be found on this link
rover.ebay.com...
I'm using dry lining back boxes cut into the Kingspan insulation
rover.ebay.com...
I'm using a Dewalt 18v Li-Ion impact driver to screw in the self-drilling screws. A great addition to the toolkit and reasonably priced.
rover.ebay.com...
Disclosure - As an eBay Partner, I may be compensated if you make a purchase using the above affiliate link. Thank you for supporting our channel.
If you have found this information to be helpful to you and would like to make a donation to help fund future videos please visit www.paypal.me/...
Thank you very much for watching #gregvirgoe #vanlife #tinyhome

[@alexflo5030]

So interesting and fun to watch, this is by far the best conversion series on KZbin right now. Really this series deserves a KZbin prize. I'm so impressed by your extensive know-how, skill, attention to details, overall outlook on the project, and patience. I can't wait for the next episode. Cheers from Romania Greg :)

[@BenMitro]

Thoroughness makes all the difference I reckon Greg. Can't wait for the next installment - building the furniture.

[@GregVirgoe]

I'm going the extra mile but I know it will pay dividends with the end result. Thanks Ben

[@wackyswanderings3627]

Hi Greg: another evening, another sit down and learn. Loving build series you explain things so well, theory, rationality, application, I wouldn't have thought, I'd say 90+% of any of this. Glad I met your community and channel. Big thumbs up from me for all your advice and guidance thus far. Cheers mate lovin it. Dave aka wackyswanderings 😊👍

[@paulnewman2954]

I am attempting my first conversion on a Vivaro and your videos are an absolute god send. They are easy to follow and you explain so well the reasons why we need to do things a certain way. Your info on insulation was just what I needed and your most recent about battens and the second vapour barrier really helpful.

[@GregVirgoe]

Hello Paul, I think getting this part of your build right is key to having a sound foundation to work off. What you then do inside with furniture and cabinetry is where you bring in your own style and look.

[@paulnewman2954]

Thanks Greg. We spent hours cleaning the inside of the van walls yesterday and will be starting the insulation stage tomorrow.

[@moreorlesslikeso]

What you are demonstrating here is absolutely important. I once made the mistake to fix my roof lining by putting the screws directly into the metal of those roof bars without those wooden battens (just to save 2cm of valuable height...): unless you use stainless steel screws these will rust AND for absence of a decent thermal barrier you will have condensating moisture on the roof lining just where those roof bars go. In freezing winter conditions this condensating moisture will also freeze to ice crystals when the van is left unused/unheated in the cold. And when the ice melts again you will even have some drops of water falling down where you most certainly don't want to have them... Well, you learn by your mistakes...

[@noellavelle2091]

Great video,very helpful to my son and I who are currently converting a sprinter van.Learning all the time.Thankyou for taking the time to explain everything so well.

[@kennethoros4043]

Your videos are amazing in depth and very clear. Thanks for all you do for the community.

[@simonsackett]

There's so much useful information in your videos, Greg! Now I've seen a couple of them I'm going to go back to the beginning and watch them all. I'll be making notes too, for things to remember when I get my own van.

[@GregVirgoe]

That's great, they will be here for future reference.

[@thecorbies]

Nice one Greg. Your videos are definitely getting even slicker. Intro - main subject covered - recap - and teaser for next video(s). Excellent. Always really carefully explained with accompanying wide/close-up shots. Very enjoyable videos to watch and fully understand. Regards Mark in the UK.

[@GregVirgoe]

Hello Marc, I've Ben tracking my stats and my average view time is about 6mins. So I'm consciously trying to be very concise with content and not waffle on, within the first 30secs you should know what's coming up and try to keep it factual but to the point. Really glad that is coming across and thank you as always for your support and fantastic feedback. Best wishes.

[@thecorbies]

I've worked a bit with a management consultant good friend of mine, and over the years one picks things up. One of those things is, when making a presentation (to your underlings or bosses, anybody really), it's good to use the format: Tell them what you're going to tell them Tell them Tell them what you told them. Same format as the news for example, and massively handy to remember if you're asked at short notice to do a presentation. You pretty much did that, with the added teaser. It's a format that is known to work, and work well, which is probably why it's used all time in so many ways. It's natural, intuitive and people relate to it. So, well done again.. Your videos are secretly becoming the 1st video to watch out of a new crop each day.

[@wayne6220]

Really enjoying your videos, can’t wait until the next one, a sweeping video shot at end of the video showing your work so far would be excellent , cheers

[@GregVirgoe]

Not a bad idea, a sort of halfway van mini tour :)

[@edysinsimon8646]

I really enjoy your Van building reviews Greg!

[@GregVirgoe]

Many thanks

[@mattk3mpe]

Thank you for another great video!! The pacing, detail, descriptions and views of what you are explaining are simply spot on. It must take a lot of work but please keep being as thorough and enjoying the entire process - it really shows.

[@GregVirgoe]

Thank you for your appreciation. I spend roughly 1/3 building, 1/3 filming and 1/3 editing and social media.

[@barry-cq4xg]

great explanation about the insulation and the drill screws, as usual a great tutorial.

[@GregVirgoe]

Thank you Barry

[@jaymiddleton772]

As always, great video explaining the overall theory and also the little tips and tricks that make the job easier.

[@GregVirgoe]

Thank you Jay

[@notsponsored103]

Ha ha, got seriously side tracked by your dust extraction suggested videos!😂😂 Loving your channel, love the science behind the design solutions especially relating to moisture and insulation methods. Glad I found you.😊

[@GregVirgoe]

We had a lot of fun building that cyclone system and it has worked a treat since then in the workshop. Thank you for giving such great feedback and hope you continue to enjoy the videos

[@robertsimon5059]

Excellent videos. I have been watching the all "Mercedes Sprinter Camper Van" series, plus some of "Workshop Build". You are talented to make things clear and understandable. Even to a French ! So, keep going, you will rapidly expand. I will chose and post one of your videos on my FB. Pretty sure you will get some attention on this side of the Channel. Merci et à bientôt.

[@GregVirgoe]

Merci beaucoup Monsieur 😃

[@robertsimon5059]

You're welcome !

[@juliannelennard4554]

My god! How did I not cotton-on to you before! Bloody great to watch mate, thank you! *from AUSTRALIA 🇦🇺

[@GregVirgoe]

There are so many van channels out there now. But I’m Glad you found me 😁 there is tons of useful information in this build series. I have arranged all the videos into one playlist. Hope you find it useful.

[@fightswithspirits915]

Nice moisture barrier work.

[@GregVirgoe]

Thank you 😊 did you see my ice bucket video?? 👍🏼

[@flashback9966]

Although I'm way behind you, your videos are helping me so much in my 'how on earth do I do that moments' :-)

[@SylvanSecrets]

It's funny. I thought that I'd be in the same boat as you, but I ended up passing Greg a long time ago. Now I just learn all of my mistakes!

[@GregVirgoe]

Hello Rob, the good old British weather has hampered progress on the build. I certainly do not wish to be laying under the van doing plumbing in snow or rain. Obviously shooting video and editing takes up a lot of free time too. The build is taking me a lot longer to progress than I would have liked so do need to push it on a bit. I'm also learning and doing tons of research as some of this is new to me. Safe to say there is a lot that goes into building one of these vans. You progressed really fast with the roof works. What's next on your agenda?

[@flashback9966]

At the moment having some issues interfacing with the Ford electrics, so instead of burying the Control Unit under the bed, I'm moving it to an overhead locker, for easy access. This means re-routing cables (again!) The floor is virtually finished, which has gone well. Had test run out yesterday and the van appears a lot quieter. I guess those sound deadening pads really do work. I was going to tackle the roof lining next, but after seeing your timely video, I'm going to build the bathroom cubicle, because I will have unhindered access to the ceiling and walls for sturdy securing. Like you I don't want any rattles! And yes, as I write this it's raining again. . .

[@edhass6774]

Man you make it look so simple, Love your work

[@GregVirgoe]

Thank you 🙏🏼

[@scottgalloway4897]

I wish I had your no how ,just started 1st build.thanks your videos are very good .

[@GregVirgoe]

There are lots of useful videos here so I hope they help you with your build. Cheers 🍻😃

[@MatthewCEBamber]

Watched all your videos back to back! Cannot wait to see more of the sprinter build! You are a legend! Living the dream! Good luck to you and that van will outlive all of us lol! Very well made and thought out! Amazing! :)

[@GregVirgoe]

Thank you very much Matthew

[@pauln2141]

Gutted, I went looking for the next installment and realised the date on this, excellent series.

[@GregVirgoe]

Sorry Paul, have you watched all the others up to here?

[@soulmansaul]

Cheers Greg! What a legend.

[@nellbrown770]

its coming along nicely Greg. looking forward to the next one.

[@GregVirgoe]

Thank you Nell, so much wiring! Purchased items have not got enough cable, so having to make longer cables myself.

[@gwydionball4114]

Grag, many thanks, I've already used some of your tips on my build, and again another valuable watch. I think I owe you some beer!

[@GregVirgoe]

Beer is something I can always use, :) Glad they were useful to you

[@More-Space-In-Ear]

I think I’m going to move in once this has finished....your doing an excellent job here Greg, well done my friend 🏆👍🏼😊

[@GregVirgoe]

There’s space on the bench seat bed Marc..lol

[@More-Space-In-Ear]

Greg Virgoe 😂😂 yeah I know, I’m going to see it built!!… 😉👍🏼😊

[@chrisakrill2089]

Really enjoying your videos Greg, quality production, clearly explained and well planned. Looking forward to the next one!

[@GregVirgoe]

Many thanks Chris

[@samueljohnherontyler]

Wooooo next episodes are going to be so good!! I'm glad all your parts have finally turned up!

[@GregVirgoe]

Thank you Sam, make sure you are subbed :D

[@samueljohnherontyler]

Don't worry i've belled it as well ;p

[@GregVirgoe]

You know it makes sense 😉 lol

[@shenkel838]

Such a quality build. Excellent tutorial. Really loving it. Keep up the good work!

[@GregVirgoe]

Thank you very much

[@TheAudiostud]

As always Greg your ideas & work second to none! Really enjoying watching your productions

[@GregVirgoe]

Really nice of you to say so, many thanks

[@rogerfar]

And here I am waiting for you to install some batteries in the ceiling!

[@GregVirgoe]

My eyesight isn’t what it used to be either Roger, they tell me it’s my age lol

[@anoshya]

Very clear professional instructions..thanks

[@RebelsInc969]

Doing all this today all I can say is, wish you were here 👍✌

[@tonysutton6559]

Having made such a good job of the insulation and sealing, it would be interesting to borrow a thermal imaging camera , put a heat source inside the van on a cold day and go outside (and upstairs to check the roof) and check for hot spots. It might just reveal an oversight and if it doesn't it will give you a great sense of satisfaction.

[@GregVirgoe]

Hi Tony, we have a thermal imaging camera at work. I will see if I can borrow it for a weekend. The obvious leaks will be around door seals and the single glazing. Will be fun to see though. Great idea!

[@SpikeMoby]

Greg Virgoe can I ask you see how much your phone reception dips when inside too? You've built a bit of a mobile Faraday cage there :) (Obviously the signal will be a subjective result as the bars on a phone don't actually mean an awful lot but I'm curious to know.)

[@hwarnock1]

Theres only about 2 van builds on you tube that correctly understand, and execute moisture control / insulation. This is one of them

[@ARepublicIfYouCanKeepIt]

Hayden Warnock And the other one is?

[@GregVirgoe]

Many thanks for your vote of support Hayden, very much appreciated.

[@johnbyrne4434]

great job, have really enjoyed watching each part

[@GregVirgoe]

Cheers John, hope you continue to enjoy the rest

[@markchazal877]

Amazing job!

[@GregVirgoe]

Thank you 👍🏼😃

[@Pinyoo81]

Great video! Can't wait to see the next one! Thank you!

[@GregVirgoe]

You are welcome, thank you

[@BlueHighwaysTraveler]

Looks nice! I ran my battens front to back instead of side to side. I can put up a 4x8 sheet of paneling and my spacing is narrower so the edge of the paneling lands on something. Im building a Chevy express so it has some differences.

[@GregVirgoe]

Did you end up with a longitudinal join in the roof? I chose to go this way to only have joints width ways.

[@BlueHighwaysTraveler]

I ended up with one joint width ways about 2 ft from the back. A 4x8 sheet fits almost perfectly in a chevy express on the walls and ceiling. That sounds interesting ill keep watching and see how it turns out.

[@benrowe681]

Hi Greg great video as always would you mind telling us what thickness you used for the roof battens and the roof ply please I don’t have a table saw so will have to manually cut them using track and circular ? Thank you!

[@HardIsEasy]

How do you keep vapor barrier between fan and wooden frame you made for the fan? There is little gap between fan and garnish trim ring where vapor could get to internals of the fan and then from there to the wooden frame... Most probably unlikely, but i'm thinking to foil tape the inside of the frame...

[@GregVirgoe]

Yes, exactly you can foil tape over the wood frame to seal and possible gaps.

[@rossadamson4664]

Well good Greg, very informative videos!

[@GregVirgoe]

Thank you Ross

[@malteweinreich8755]

Hiya Mate , Doing a Grand work on your Van Greg please keep up the gr8t your doing Mate :-)

[@GregVirgoe]

Thank you Malte

[@normanboyes4983]

Excellent as usual.👍

[@GregVirgoe]

Thank you Norman 😊

[@slev8871]

Love the brown work coat, reminds of my metalwork teacher in school many many moons ago.

[@rockrebeluk5315]

Another Instalment to add to my Collection, Thanks Again "VanGuru"

[@GregVirgoe]

Glad you liked it Mark, bookmark the series for future reference ;) kzbin.info/aero/PLLhAyWhGGbi6JLJBHePgsmR-jSbyC_RgO

[@martyn5333]

Some of the best DIY van videos on the Web. I've learned a lot watching your videos.

[@GregVirgoe]

Thank you very much

[@judya4264]

I do wish I could find the stick pins you used. The only thing I can find are stick pins using nails which can't be bent, but must be cut off instead. This means that, should I ever need to remove the insulation, it will be nearly impossible as the pin will have been cut to be even with the locking washer. I'm in the US, but I can't locate the item you used in the UK ebay either. I love your videos, conversion, travel etc. Well done.

[@GregVirgoe]

Hello Judy, this link should work ok for you. Self Adhesive Insulation Stick Pins rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&toolid=11800&pub=5575265109&campid=5338027957&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fsch%2Fi.html%3F_from%3DR40%26_trksid%3Dp2380057.m570.l1311.R4.TR10.TRC2.A0.H1.Xstick%2Bpins.TRS0%26_nkw%3Dstick%2Bpins%2Binsulation%26_sacat%3D0

[@judya4264]

Thank you. Sadly, it appears all of these also use regular 10 penny nails which are quite difficult to hammer over. You described the pins as soft and easy to hammer over. It would be lovely if I could find the same. I'll keep looking. Thank you. You have produced the only educational and meticulous van conversion videos on youtube. I envy your abilities. It appears you don't sleep, as well.

[@debramoss2267]

Love your videos, learn so much, really thorough. Could I ask a cheeky question, please, understand if you don't want to answer...Do you think a Sprinter Luton type box van is a viable conversion option, we sort of have this in our sights, my beloved is 6'4'' and we will be living full time in it, currently have a Sprinter MWB, sadly invaded by the demon rust. My main concern in the box van is the fibre glass roofing supporting solar panels and fans. Once again , thanks for all your wisdom.

[@richardtodd3357]

Hallo Greg. First time reply although subscribed for sometime . Was planning to convert panel van for this years Le Mans 24. But that date is out. Will be converting van to your exacting standards. So much other rubbish about sound proof , insulation, vapour barriers out there. Now have clear idea. Thanks Greg. PS (still going to Le Mans but Glamping under canvas for the last time

[@GregVirgoe]

Next year will be in your self-build camper van, best wishes

[@Maggiemay1942]

I can't wait Greg!

[@harryupmann]

Hi Greg, thank you so much for the wonderful series, it’s been so informative especially regarding wether to add a vapor barrier. I do have a question, I’m getting into the paneling phase and wanted to add another layer of insulation, what would be better: a layer of mineral wool between the paneling and vapor barrier or reflectics since I’ll have about a 1 inch space of air between the paneling and the vapor barrier? Thanks!

[@KooMikko-mc6ev]

I am so glad that you video your build and explain like to idiot like me. Who don't know so much about it. I just find a van what I gonna do insulation. I live near artic circle so maybe I double the floor and use uretine that yellow foam to any cracks. Anyway keep up your videos

[@geoffreywilliams6449]

Hi Greg I totally love your videos as I'm about to start on my L4h2 boxer. I would like to ask how you fix pir insulation to the roof ?

[@crazyduck1254]

this is a very handy video !

[@jimmyhill6835]

brilliant videos Greg. Just a quick question,do you silver bubble wrap whole ceiling including over roof battens ? can't seem to find a video showing this.

[@GregVirgoe]

I foil taped over my battens onto the foil of the PIR slab but running double bubble foil over everything would be far better. Don’t forget to foil line any cutouts for lights etc and tape all joins

[@quintenoorschot3500]

Did you already had some holes in the ribs of the van? Or was it possible to just screw them in the metal of the ceiling because of the self drilling screw?

[@GregVirgoe]

The self drilling screws cut there own hole really easily.

[@miketomlinson395]

Its a pro job alright this would be a good van to buy after youve done it ha ha

[@GregVirgoe]

The videos will serve as a really detailed owners manual. If I did ever sell it they would give the buyer a lot of confidence. Thanks Mike

[@rubybates6439]

Hi Greg, thanks for all your help on van converting. You are a true gem! We realised we have screwed the ceiling cladding into both the roof battens and metal of the van stupidly, and it is of course condensating. If we remove the screws and put smaller ones in that just go through the roof batten will this solve the problem or do we need to drill new holes? Thanks

[@GregVirgoe]

Smaller screws that only contact the wood should be enough to raise their temperature above the dew point. Skirt a small bit of silicone in the screw hole first that will also act as an insulator. 👍🏼😃

[@GregVirgoe]

Use the same No screw just shorter. So it’s the same width them won’t be lose in the hole

[@DDrawer66]

Hi Greg, big fan of your build series. I plan to follow your techniques when I go to build my van. I'm curious about the use of self tapping screws to drill into the metal of the van. I know other van builders try to minimize drilling into the metal as much as possible in order to prevent rust. Is there a reason why you don't use the riv nuts to secure battens to the ribs of the van? Do you see any potential future issues with drilling into the metal like you are doing, because frankly if not that seems like a much quicker way of going about it.

[@GregVirgoe]

I would use self-drilling stainless steel screws, the screw will not rust and it will plug its own hole. Any time you cut a hole for fans or external plugs etc always treat the raw metal edges.

[@julessenior924]

Hi Greg, can you advise on screw size please? I see No. 8 or No. 4's online? Also what length for 9mm ply to get enough bite into the metal struts? Thanks for the great video's info!

[@GregVirgoe]

Sorry for the late answer I miss the odd comment 🥴 I would go for no 8 and 25-32mm long self drilling but not the ones with little wings as they don’t work in thin metal.

[@SebastianDaniec]

Great video as usual! I just have to point out one small detail. When working with any stationery machinery that is cutting, drilling, turning etc please don't use gloves. The glove might get cought and will pull your hand in to the spinning tool making it much worse. Stay safe!

[@mikejohnson7768]

Good Afternoon Greg would insulation on the roof of the van be more efficient than inside the ceiling? I'm a commercial roofer and considering making my sprinter roof profile more flat to accommodate solar panels etc. I could recess the panels/ fans etc inside the TPO covered iso. Dumb idea? Every penetration could be professionally flashed onto the roof surface. Would solar panels not do well surrounded by 1"-2" of iso?

[@GregVirgoe]

A layer of insulation on the outside would make the roof warmer and less likely to condensate internally. However I suspect that trying to adhere any covering to the exterior of a painted van for any length of time will be a major challenge. I still think the safer bet is to insulate the 2” depth between the internal roof beams. A lot easier solution with less pitfalls. Solar panels need good airflow all around them and especially underneath to keep them cool. The hotter they get the less efficient they are. Hope that helps 👍🏼😆

[@pbsalyid5323]

Hi Greg, I’ve got a question, did you celotex all the walls as well? thanks for sharing.

[@GregVirgoe]

Yes we did. This video shows it better kzbin.info/www/bejne/bHLHqZanip2MbK8

[@marcbundy7835]

Hi Greg, just wondering if there is a reason why people put wooden battens or aluminium strips across the ceiling ribs. If the ribs are flat enough and dont have lots of holes is it not better to put the ceiling straight to ribs?

[@GregVirgoe]

They are usually full of holes so a plain timber batten makes it easier.

[@TombstoneHeart]

Ever since I stumbled across this amazing and ancient tool, I've been sure it would be invaluable when dealing with the irregular shapes in a van. And especially so when fitting all of the cabinetry. Have you ever used a ticking stick and if not, do you think it would be useful when fitting out a camper van?

[@user-yc4jw7kn8y]

Hi Greg...Really need help with when to instal the wiring, is this done before you do any insulation and vapour barrier or after between the cladding and the insulation? thanks

[@GregVirgoe]

I have installed my wiring before doing insulation while the voids are empty and it’s easier to get conduits through.

[@VANESSASVANLIFEJOURNEY]

Excellent

[@leonardomuniz6315]

Hi Greg, awesome video, very helpful. Just a question, what is the size of the screws you've used for the 12mm battens?

[@Scott-wz4sc]

Hi Greg, at 7.30 it looks like you've cut through the celotex to run the cables up to the boxes. Is that correct? If so did you, did you mean to do that or was it an after thought? Thanks.

[@GregVirgoe]

Yes I carved a small channel for the cable. It was all foil taped and covered with the vapour barrier after cable was installed and taped around the hole for the cable too. 👍🏼😊

[@vanodyssey1659]

Hey, great vid, at @5:58 where you show up inside the light, where is the light coming from, LED or the SKY? Also, how far do you take that foil taoe up? And how do you make sure it's 100% sealed? Nice one!

[@GregVirgoe]

Hi, that the reflection off the lighting rig on my camera, I only cut halfway into the Kingspan board and foil taped everything completely even around the cable.

[@vanodyssey1659]

Ah, that's not a bad idea, cutting info the kingspan and running your cable through it then taping t up!

[@CRyan71]

Just to clarify. Is the sole purpose of the battens for prevention of moisture/ Not to have a continuous line with the screws from the ceiling panels to the ribs? This is why you don't just screw the ceiling panels directly to the ribs ya?

[@craigjames1551]

Hey Greg, Really appreciate all the tips! I fully understand how you've installed the insulation kingspan board and battens then foil taped. for the next step you cover the entire ceiling with foil roll. how did you go about attaching it to the ceiling ? Thanks :)

[@GregVirgoe]

With trim fix spray adhesive

[@davidmackintosh3291]

Hi Greg Watching your ceiling insulation what’s your thoughts on 25 mm as I need to try and keep height and you used 50 with Batton but with my shower tray and flooring it’s taking away needed height

[@GregVirgoe]

If you need that height then yes do that but appreciate its half the thermal value so won’t be as good in winter or summer. 👍🏼😊

[@johndowling9692]

Hi Greg, Love your information videos. Class mate..🙂.question can I use that earth wool insulation in the middle panel part of the van????

[@coughlintara]

Hi Greg, I'm sure you will be going over in your next video bit if you wouldn't mind sharing now is appreciate it:) 1. Will you be running bubble wrap over top of your roof battens and then screwing you roof panelling through the bubble wrap? 2. Will there be an air gap between your bubble wrap and the roof panelling? If so, how much? Thanks Greg I appreciate all of your vids!

[@GregVirgoe]

Hi Tara, yes I will be wrapping the entire van with foil faced bubble wrap before I fix the headliner and wall panels. There won’t be any air gaps as I’m not using this as a reflective layer just as a very good vapour barrier. Don’t worry about screwing through it into your battens as the screws will plug their own holes. Thanks for watching.

[@grahamhiggins1816]

Greg, I was thinking of going directly into the steel on my van fit out. Pre drilling a smaller hole and screw the boards for sides and roof straight into the steel, do you think they would hold?

[@GregVirgoe]

You can screw it. The difference some adhesive makes is mind blowing. It does make the whole thing so much stronger.

[@grahamhiggins1816]

@@GregVirgoe true, you have the grab of the adhesive.

[@David-rx2to]

Hey Greg, Another first class video. You didn't feel it was necessary to spray foam or otherwise insulate inside the ribs? Thank you.

[@GregVirgoe]

I didn't insulate in the ribs, I used a couple of them for pulling kopex cable ways into. The air gap gives a very small thermal resistance and the wood is a good insulator. Plus I'm wrapping the whole roof in Reflectix before applying my plywood headliner.

[@terrymarriott101]

Im finding it hard locating a suplier for the celotex spikes..could you put a link up Greg...ps loving your videos buddy...

[@GregVirgoe]

Terry Marriott please use the link in the description of this video I’ve checked and it works ok kzbin.info/www/bejne/enzcZ4qke81mbJo

[@antoleepalmer]

Hi greg, thanks for answering my previous questions. s it necessary to have the electrics running behind the insulation or could you have them running along the front of it in the void between the insulation and the panels? cheers

[@GregVirgoe]

Anto Palmer you can run the there no problem. Make sure you know where they are when screwing panelling and furniture to the walls. I have seen so many screw into a cable.

[@immortalsofar5314]

Working on my first home-build after 13 years of living in an RV (still at the floor insulation stage). I'm putting all the cables and pipes in ducts where I can get at them and re-route them where possible. I was planning on using battens along the walls, floor and ceiling so that I could take a modular lego-brick approach where I could replace or change units anywhere in the van, especially since the bed is going to start off in the back but eventually go into the front which means everything else has to be movable. Thoughts about this approach?

[@GregVirgoe]

It's an interesting idea to make things removable if you change your mind later on or you use the van for work and pleasure. In reality i'm not sure how often you would do that once you have a layout that works. Why not hire a few vans to try out which is what we did first?

[@immortalsofar5314]

@@GregVirgoe The main thing is that I'm on a very limited budget and there are things that I have to do right now and things that I want to do later which will involve moving the bed from the back to the front and rearranging. Then there's the wet room... Good idea to try out the vans but I had to wing it, spending months putting in low bids until I got lucky so I'm stuck with what I got. Good condition, but the Renault Master is just a little too narrow to comfortably sleep width-wise.

[@norilpg5836]

Thanks it was a very helful answer . Could you please about the 90° angle ruler where can I buy it from. Many thanks

[@GregVirgoe]

It’s a builders square and pretty sure I got it from screwfix. Most good tool sales places will do the same.

[@dadamdilby]

What's your opinion on using 12mm soft plywood for the battens? A definitive no or a possible choice?

[@bornfreefreedom4900]

All looks amazing work indeed 🌟🌟🌟🌟🌟🌟 may I ask from inside of the roof Looking up from inside you have corrugation in the roof truck roof panel when you put the foam insolation up do you fill these gaps first ? I'm just thinking the air gap in between the corrugations of the roof could make the roof sweat from inside I am Just about to start my LWB 4x4 sprinter and I'm trying to make my mind up about this gap in the corrugation of the roof Best wishes of safe travels

[@MrX-gc5fs]

Hi Greg, love your videos. How many kingspan boards did you use on the sprinter? Mines the same model and I'm just pricing up. Thank you so much for your detailed vids!!! Kudos 👌

[@tammietimmion6994]

Thank you for such an outstanding-inspiring educational video series. Do you know about Stefan Knopf in Heidelberg? Data point on transport of motorcycle (among other vehicles) touring the US and points beyond. He helped me with my vintage R65. Because you have opened up your heart and mind with this build series I could be open to doing a motorhome swap with you in months to come. I look to do European tours in my motorhome

[@GregVirgoe]

That's a really interesting idea and coudl be a great way to explore the US and Vice Versa :D

[@sassicassiful]

Hi... have you put kingspan over the wool in the sides of the van aswel? Or just in the parts that you haven’t put wool in? If so why didn’t you just use the wool in the awkward parts and kingspan in the big parts for most of the sides? X

[@GregVirgoe]

Hello Cassie, what you describe is exactly what I have done, this video will show you better kzbin.info/www/bejne/enzcZ4qke81mbJo

[@sassicassiful]

Greg Virgoe thank you! Be prepared to get harassed by me when I finally find a van 😁

[@michellecastaneda20]

Man I sure wish I could find the help by someone who knows what they are doing. A lot of people are doing these vans but are they doing them right.

[@gmsk85]

As always, a great video! You answer some of the things I've been thinking about all the time. Keep up the good work! :) Got one question for you though: Did you use the stick pins for your wall insulation just like you did for the ceiling? If so, did you have to carve a hole for the stick pins to reach through the Kingspan? I'd like to know how you dealed with the 20mm thick, 150mm wide "battens" or "ribs" that in the middle of the "window" area since they are in the way of making the Kingspan sit snug up against the rest of the "window" area. Hope you get what I'm saying. Thanks a million for all the great videos!

[@GregVirgoe]

Hello, yes I understand perfectly and I did use the stick pins. I placed them on the ribs, high point, 3 on each, top middle and bottom. The kingspan sat on the inner skin and would have been about 10mm max clear of the outer skin. I did spend a lot of time carving it to the best fit possible. Then foil taping the small gap between the panel and side wall. I’ll shoot some video tomorrow before everything gets panelled. The stick pin bases are very pliable so you can mould them to the odd shape of the ribs. Just make sure they all stick out level and square before pushing on your board. In hindsight I should have got longer pins but these are still doing a great job. Thanks

[@gmsk85]

Greg Virgoe OK, thanks for explaining! A quick video explaining furher would be lovely, maybe it can help more people like me :) Have a good weekend!

[@gmsk85]

Maybe I can place the pins on the flat areas and carve out 20mm deep "channels" in the Kingspan where the ribs go. That would make a snug fit, and I wont have to mould the base of the pins.. hmm.. Anyway you got me thinking in new ways, thanks a lot!

[@j.m.castilla7150]

OK, gracias por sus vídeos, thanks for your videos J.M.Castilla@2018

[@GregVirgoe]

Thank you for watching

[@irishlad2326]

I'm wondering, you mentioned you dint screw right through the timber when apply the finished roof, to save your vapour barrier. Is this a big problem and why? As you said you plug the hole with the screws. Im about to undertake this task and I'm worried short screws not reaching the metal could brake away from the ply or just not be secure in the event of a crash or whatever.

[@alefaso9924]

Hey Greg, really helpful videos as always! Do you think you could use 9mm ply batons for the roof? Then short screws for 8mm cladding. Trying to save height as much as possible with all roof parts

[@stevemilleriii8239]

Hi Greg regarding the vapour barrier and condensation, did you do anything to the inside of the Ribs across the roof, just curious as that's the part I am up to with my van now. Cheers

[@GregVirgoe]

Yes we stuffed them full of insulation and vapour barrier over everything 👍🏼

[@Thatslovelythat]

Hi Greg, Intrigued by your 240v iwiring, how have you wired it? I was considering running from the inverter in series using 2.5 arctic into 3 sockets ( These wont be used at the same time ) but just so i have 240v at the 3 key points i need. What do you think?

[@GregVirgoe]

You can see my setup by watching my controls videos. Your wiring would work like that just be aware of the load that you are plugging in at any one time as you said.

[@norilpg5836]

Greg you doing a perfect conversion. Can you tell me where did you buy the 90° angle ruler please. Thanks for your help

[@GregVirgoe]

It's a builders framing square. rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&toolid=11800&pub=5575265109&campid=5338027957&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fsch%2Fi.html%3F_odkw%3Droofing%2Bsquare%26_dmd%3D2%26_osacat%3D0%26_from%3DR40%26_trksid%3Dp2045573.m570.l1313.TR4.TRC2.A0.H0.Xframing%2Bsquare.TRS0%26_nkw%3Dframing%2Bsquare%26_sacat%3D0

[@ivanriverooo]

Hi Greg. Thinsulate black rubber for the ceiling first isolation layer and all over as much surface as you can cover, what do you think?

[@transittravels5763]

Hi Greg, this is a vapour barrier question. But it applies to the whole van. I’ve seen from another van build KZbinr that they do the vapour barrier then put the battons for the walls up after. My question is can I put my walls battons up first then vapour barrier over the top? This to me just seems a lot easier. Any help will be hugely appreciated 🙏🙏

[@masonman1]

Love your series, addicted to watching. Do you screw your batens in the predrilled holes in the ribs or screw new holes ?

[@GregVirgoe]

John Mason I screwed new holes into fresh metal 👍🏼

[@GregVirgoe]

John Mason I screwed new holes into fresh metal 👍🏼

[@SHARPEYSWORKSHOP]

Great job mate looking really nice was that a hub and driveshaft I saw on your workshop floor

[@GregVirgoe]

Hi Paul, Yes, my brother in law is mad on old Rovers, it's most likely off one of his cars :D