Metal Blending a Stainless Steel Mailbox Base

This video is stainless steel TIG welding and finishing. I also try out a new tool to get that brushed stainless steel look on the mailbox base.
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Mailbox Part 1 Here: • Aluminum Mailbox Build...
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[@pit8557]

SAFETY TIP Justin please don't lay a grinder or buffer face down if it kicks into life ,same as always isolate the power before changing the attachments your a great welder i really don't want you to have an accident, split second to have an accident could take a lifetime to heal stay safe mate 👍

[@raulschmalzbach7581]

Well done. I am new to welding and I am learning many techniques from viewing your videos. Thanks for sharing your projects.

[@paultennis9414]

The entire time watching you weld the curved piece to the straight tube I kept wondering how you would deal with the top joint so that rain doesn't collect in the curved section. Perhaps a small hole drilled at the bottom of the curved piece. Maybe it's not necessary.

[@bradleyleipe2067]

I know its probably very late, but the reason you had the lines on the tube after using the 120 grit on the burnisher is because you had the drum on the wrong way, essentially running in reverse so the slanted design of the holes through it were pointing the wrong direction, they are supposed to go the other way so that the rubber between the holes acts as a damper, it only works as a damper in one direction though

[@kmonnier]

Looks great! Templating info is super awesome.

[@bob71014]

Love it. I'm getting ready to do a similar project

[@miragesailing834]

Love to see even a PRO trying something new. Thanks!

[@JustVoss]

There’s a lot that I haven’t done and I want to try. Being in racing I was in a small niche for a really long time.

[@4speed3pedals]

Great project, it looks fantastic. I think your idea of of using the black washers is actually going to induce more corrosion as you now have 3 dissimilar metals combined (plus fasteners) and electrolysis loves that condition. Airplane skin is usually 2024T3 and on jets near the exhaust as found of the F-86, stainless steel is attached to the aluminum. I don't know exactly which alloy stainless any longer but, if you are using a 300 series stainless plate to attach the mailbox, I would have just fastened the two together. If still worried about corrosion, get a can of zinc phosphate primer and spray the bottom of the mailbox. Aircraft Spruce used to sell zinc chromate, the real stuff that worked. I guess the EPA finally got their way while China pollutes the world. My 2 cents.

[@JustVoss]

That’s all good info, the washers were rubber though not metal.

[@SchysCraftCo.]

Justin that turned out very unique and beautiful design. Keep up the great craftsmanship and hard work my friend. Weld on God bless.

[@JustVoss]

Thank you very much!

[@ralphwatten2426]

Custom stainless mailbox base. Who yah, when the snow plow driver sees that he's going to knock it into the middle of next week. Folks around here stick a post in an old tire set with concrete.

[@sofianorca5210]

Great job 👍 thank you 🙏

[@RalphSampson...]

Good video. To the point.

[@kendesign3622]

"Honey we need a new mailbox" I'll just fab one up out of some scrap.... but I need to buy this special grinder 1st🤣

[@melgross]

Very nice Justin, very nice. I didn’t see the first half yet, so I’m wondering what paint color it is, and it looks like powder coat, is it?

[@funfun8095]

I like how you grind and blend the welds, but do you think that would be a good idea on a tig welded mild steel exhaust system? Just curious. Have heard different opinions on it.

[@mihslc]

Where did you get the acetone rag pump thing and what’s it called? And I love the work that you do!

[@NorkusMartynas]

Hi Justin, what is the reason of these rough arc starts with TIG?

[@lovetools2685]

I give a thumbs up! You will never know why 😀

[@nate_k9277]

Awesome video, Justin! I was wondering where you got that pump that I assume shot out oil or acetone as you put it on the steel. I’d love to have one!

[@JustVoss]

Check out the link to my Amazon shop in the description, it's in there with some other cool stuff.

[@randyhoyt30]

My wife is a mail carrier the way I understand it 40 inches from the ground to bottom of the box. Hope this helps.

[@JustVoss]

Good to know thanks

[@chrischrismon2766]

Hey Justin, I love the videos. I have a question for you. I am working on a small section of sheetmetal (aka roof of a car) and I need to punch some square holes. What is the easiest way to do this?

[@GarageFab]

Not my business but this is a really interesting question and made me think. How many holes do you need to do? My first thought is just drilling and then filing them square unless you've got several to do. You'd need something bolt operated since you probably can't put your roof in a press. Search for Greenlee 60001 square punch. It's a half inch square. Not cheap but I think this style tool is what you'll need. Good luck!

[@monseehd3453]

How Long did it take you to make this awesome mailbox?

[@nomatter2050]

Hey Justin, what’s the little acetone pump thing you use?

[@JustVoss]

It's this guy: amzn.to/38HKd3x

[@miguel.3.]

Can u do a review on the everlast powertig 185dv

[@JustVoss]

I can do an overview on the 200dv. I imagine they are similar.

[@miguel.3.]

@@JustVoss ok that would be great

[@AesirBerserkr]

ok.... so i have no idea what to call it but what thew hell is that little tool you use as a place holder im the hole you drilled on the bottom of the mail box.... seems very handy and i would much appreciate a name to buy one myself

[@eskaymotorsports600]

cleco pins

[@teenaidoo8569]

Cool. Thank you. Can u please build me one n send it to SA for 🇿🇦 😍

[@WTFisAuserFRCKINname]

Been a while since I’ve watched a good welding video on youtube from anyone. Guess I’ll still have to wait :( Jk lol. Awesome vid!

[@todaynottomorrow967]

if you don't mind, Can I help you put the korean title for this video which is "금속판과 배관으로 스텐 우편함 만들기! 나는야 용접마스터!"

[@JustVoss]

Thank you

[@GarageFab]

I was with you until I saw flathead screws. 🤢 JK. Looks incredible. Well done. 👏

[@tylerpuccio9883]

Surprised you haven't seen a burnisher before. I recommend checking out Dabs Wellington on Instagram.

[@edwinthomas618]

First and foremost great video.Why are there always safety patrol and "this should have been this way or that way police". Look he is a fabricator...his design, his concept that he thought of. Regarding safety patrol...he is liable for for what he does...so sit back and enjoy the video or not.

[@tommylud4324]

Lol do our wives know eachother?(jk). My girl and I were just talking about a new mailbox today this week!!

[@JustVoss]

haha great minds..

[@WTFisAuserFRCKINname]

That’s sad that it seems like every state has to be “post master approved” 🙄 I bet they feel all high and mighty with that title. “Oh post master, can a pretty please customize my mailbox because I like to express myself?” Post master: “Maybe, pheasant.”

[@pilotmike797]

Is that brick proof LOL

[@JustVoss]

😬 pry not..