My Second Bicycle Frame Build From Start To Finish

This is the frameset I built from the fall of 2017 through the spring of 2018. The bike is technically my second complete frame build. I made a few extra tools including a modular frame jig/chainstay notching fixture.
The concept of the bike is a 27.5" or 650b single-speed modern-day klunker.
I wanted to build something as a tribute to my first bike, a 1975 Webco. Originally, I wanted the frame to look very similar, but due to finding out I would be moving and having to pack all my shop equipment up, I had to leave a lot of the cosmetic features out, but I feel like the bike came out really clean.
I have a detailed playlist of the complete build including all the tools I built along the way if you want more info and details of my process: • 650b klunker bicycle f...
Yeah Yeah by Audionautix is licensed under a Creative Commons Attribution 4.0 license. creativecommons.org/licenses/...
Artist: audionautix.com/
Thingamajig by Audionautix is licensed under a Creative Commons Attribution 4.0 license. creativecommons.org/licenses/...
Artist: audionautix.com/

[@Wade970]

This is awesome, nice work! Definitely going to look up the full process. Now I want to get a tig machine and learn how to make my own custom bike.

[@JoeyMesa]

Thank you! My advice would be to take a class at a local votech if that's something available to you. It will definitely shorten the learning curve. Other than that, practice on some scrap metal first, then just go for it! Thanks for taking the time to leave feedback!

[@MarekZelek]

@@JoeyMesa I'd happily pay to get some instructions...

[@propertyconsultant621]

​@@JoeyMesa😮

[@markrorney6702]

mee too

[@denis_roy_7]

Amazing craftsmanship! Way to go Joey! Be well!

[@JoeyMesa]

Thanks! You too!

[@johnnyappleseed6226]

Very nice to see craftsmanship is alive and well

[@slingshotcrazy]

Fantastic video, very well done!!! I’m near 50 than 40 and in the UK 🇬🇧 You have an amazing skill set and amazing knowledge!!! Have just bought the last ever BMX I’ll own, a fully custom S and M Holy Diver and BMX is just brilliant, especially with people like you at the helm, keeping this sport going at such a fundamental level, kudos to you good sir, you’ve gained another subscriber!!!!

[@jiffyjames]

Amazing skills! That's a sweet build.

[@JoeyMesa]

Thank you!!

[@mantroid]

Love the final color and accents!

[@JoeyMesa]

Thanks! I appreciate you taking the time to leave feedback!

[@ROBJECTS]

Hell yeah! Thanks for helping create the dream! 🤩

[@JoeyMesa]

Sorry for the late response, but thanks for taking the time to comment and keep on building!!!

[@charlieo1138]

I remember seeing this beauty at the shop. Such a sweet bike. Hope you're well!

[@JoeyMesa]

Thanks Charles! Other than in the process of getting a divorce, my world is good!

[@brianmerryman6743]

That"s really impressive Joe. Damn good job..

[@JoeyMesa]

Thank you!!! I appreciate you taking the time to leave feedback!

[@ElJefeTYM]

Super Cool! Excellent craftsmanship.

[@JoeyMesa]

Thank you very much!

[@Mecnificent]

Good Work Buddy! This Bike Looks outstanding

[@JoeyMesa]

Thank you!

[@phmiii]

That is a Lot of Work! Amazing!

[@JoeyMesa]

Thanks! I appreciate you taking the time to leave a comment and your kind words!

[@johnlove9089]

You motivate me to do something awesome. Like this thanks

[@JoeyMesa]

Nice! You're welcome and thanks for taking the time to leave feedback!

[@commentcrafter4158]

Fantastic music choice as well

[@MickBization]

Awesome and super inspiring dude!! So stoked to build my own!

[@JoeyMesa]

Thank you!! Take your time and have fun!!!

[@bijouxmusic]

Wow that’s crazy good! Most people use the word “build” loosely. This is really amazing!

[@JoeyMesa]

Thanks! I appreciate your kind words and you taking the time to leave feedback!

[@milotorres6894]

Poetry in motion , watching a true craftsman put it together thank you sir for awesome share of your skills.,💪👍✌️🤙🙏🤔😊💖 On diamond point.

[@JoeyMesa]

Thank you! I appreciate your kind words and feedback!!!

[@milotorres6894]

Just true recognition bro , call it like I see it , next level always a treat to witness ,for sure ✌️🙏💙😔

[@mikedobransky]

This is amazing considering it’s your second frame. You look like a seasoned pro!

[@JoeyMesa]

Sorry for the late reply, but thank you!!! I really appreciate your kind words!

[@BikeToRide1100xx]

Very cool build man !! 🔥🔥

[@JoeyMesa]

Thank you!!!

[@andreabattagliaphoto]

Hi Joey, really a good work ! Cheers from Paris.

[@JoeyMesa]

Thank you! Cheers!

[@Blackgirlproblems2022]

Beautiful bike built

[@JoeyMesa]

Thanks so much!!!

[@muhammadzamzami8460]

Perfect bike 👍

[@JoeyMesa]

Thanks ✌️

[@usmanshaikh9786]

beautiful

[@JoeyMesa]

Many many thanks!

[@mohdhelme6180]

Well done bro.. superb

[@JoeyMesa]

Thank you so much 😀

[@commentcrafter4158]

Inspiring to.say the least, i love it!

[@aravindasrimal8152]

super work

[@JoeyMesa]

Thank you! Cheers!

[@jasonchance9121]

Dude that’s so awesome! I wish I could ride it

[@JoeyMesa]

Maybe one day! On a side note, I got a bolt torque video made and just uploaded it...

[@jasonchance9121]

@@JoeyMesa Yessssss 🙌🏼

[@ashurany]

Sweet!

[@JoeyMesa]

Thanks!

[@mohamedsayed-kq8eh]

well done

[@JoeyMesa]

Thanks!

[@HeavyH1000]

Good job

[@JoeyMesa]

Thank you!!

[@jcsrst]

Love it! Such nice work and well thought out jigs! This is the ultimate challenge for a bike lover!

[@JoeyMesa]

Thank you!I appreciate your kind words and taking the time to leave feedback!!!

[@LandmineSoldier]

Cool!

[@JoeyMesa]

Thanks!

[@macariomota8923]

Está muy perrona hermosa bike

[@JoeyMesa]

¡Gracias! ¡Aprecio que se haya tomado el tiempo para dejar comentarios!

[@hectorgutierrez2516]

Simply amazing, do you think it can be made by a standard welding thanks

[@adamsifford6228]

Wow great craftsmanship you need a wire feed for welding.

[@JoeyMesa]

Tig is the way to go for thin wall chromoly tubing.

[@gospelninja2.016]

impressive! i wonder where you buy all the tubing for this? whats the size for crank and the downtubing for the fork?

[@claudiograziano2059]

Complimenti 👍

[@JoeyMesa]

Grazie! Apprezzo che tu abbia dedicato del tempo per lasciare un feedback!!

[@DavidR8]

Really impressive work! Clearly not the first time you've held a TIG torch! Where did you buy the tubeset?

[@JoeyMesa]

Thanks! I purchased the tube set from Nova Cycles.cycle-frames.com

[@TRKSUPRA]

Génial 👍👍🔥💯🥷👉👍

[@JoeyMesa]

Thanks!!

[@service_andrew]

Best best best , superrrrrrr 👍👍👍👍👍👍👍🔥🔥🔥🔥🔥🔥

[@JoeyMesa]

Thank you so much 😀!!! I appreciate you taking the time to leave feedback!!!

[@lexcoutyn5157]

incrível queria muito uma bike dessa

[@JoeyMesa]

Obrigado por reservar um tempo para comentar! Talvez nos próximos anos eu esteja em condições de fazer um para você.

[@tommyPencils08]

Any recommendations on bending a 1985 GT Expert bmx frame that is out of whack? Can I heat it up and jig it and maybe ratchet strap pull it? Doesn’t have to be perfect, rebuilding for my son. Thanks for any input!

[@lost68er1]

It turned out to be a great bike! I've been thinking about "frying" a bicycle frame myself for a while, and your video gives me the courage to finally tackle it! I'm only interested in one thing because it wasn't shown in the video: how did you shape the chainstays? These parts are bent several times, have changing ăcross-sections and changing diameters. Did you build these parts yourself? As?

[@sjv6598]

They generally come pre bent as part of a tube kit.

[@TW39]

Hi do u have to drill holes in the tube pipes u weld together when u are building a bike frame

[@gabrieldonovan794]

SS? Would be very fun fixed I imagine, amazing work none the less

[@JoeyMesa]

Thank you!!!

[@dimitristripakis7364]

Like someone else said, this is super inspiring. Can I ask you something, where did you get the initial parts (tubes) ? Is there somewhere to order them from ?

[@JoeyMesa]

I got the tubing kit from Nova Cycles cycle-frames.com/

[@rjdeed335]

Very nice good job you should work at a frame building shop 😁

[@JoeyMesa]

Maybe one day!

[@stephane9696]

really good this video, congratulations and thank you where do you buy the tubes to make the frame?

[@JoeyMesa]

I purchased this tube set from Nova cycling, but it appears that they are going out of business. There's lots of other options though. Try metal-guru.com, vari-wall, frame building.com, or bicycle frame depot as a few other options. 4130 chromoly tubing can be purchased from air spruce, amazon, and eBay.

[@stephane9696]

@@JoeyMesa thanks

[@patrickemali]

Wow I like it, what are the dimensions, I would like to try this

[@JRabba1995]

Dude !! this is beautifull. Thanks for sharing. I am currently building a drift trike and Im stuck in the stearer tube. I will buy a 1-1/8 inch fork, what diameter should I use for the stearer tube so the end caps fit? can it be a straight tube or does it need additional inner features? Thanks bro

[@JRabba1995]

I meant "head tube" for a 1-1/8 fork stearer tube, sorry

[@victorl2749]

Hey joey , damn good work , mind sharing some info ?? What kind of steel and circular drill are you using ? Any recommendations on how to bend the tubes ?

[@JoeyMesa]

Thanks! Sorry for the late reply! The frame tubing is thin wall 4130 chromoly steel. The hole saw bits that I used are a mixture of mostly Milwaukee and Harbor Freight Bi-metal hole saws. I used an inexpensive Harbor Freight tube notcher with a drill press to notch the frame tubes, and I have a friend who owns a hydraulic tubing bender to bend the fork legs. The rest of the frame tubes (seat stays and chain stays) were already pre bent from the company where I purchased the tubing kit (nova cycle). I've got a couple longer playlists from this frame and my first frame that go into much more detail on the tools and lots of other things if you're interested. kzbin.info/aero/PLyNdrtUfdbn2YVkFDfbgEZjD4gA_F0_j kzbin.info/aero/PLaz6WjKNr9tX_mYw8U5x24Ngyv0UTnX4x

[@victorl2749]

@@JoeyMesa even more info than expected , my project is a heavy 3wheeled bicycle , and ive allways wondered how those tubes where precisely bent .. and drilled ! Ahah might even use cheaper alloy , as weight isnt important for my project

[@warmachinebodybuilding]

Compliment, You're very very artist. Mega super like by Warmachine bodybuilding of garage Gym italy

[@JoeyMesa]

Thank you so much 😀

[@animeshsaha6415]

Anybody have any idea , that what type of nuts are used for v brake? Actually I have a fork and I want to add v brake but nut which one to use?

[@RoyMeraki]

awesome build.. you have only rear brakes ?

[@JoeyMesa]

Yep! I was trying to build an adult size replica of the BMX bikes I rode and raced from the late 1970's to the late 1990's. I never ran anything other than a rear brake, and this one works much better than the old side pull brakes! Thanks for taking the time to comment!

[@joseaiartonsoaresdearaujoj4110]

No issues with assembly for me kzbin.infoUgkxHL1v1R3NE5x4KiYfyt8dnQmyNYz7qi5L but I could see where some might benefit from using an experienced bike assembler/mechanic. I'm an older rider starting back after a 10 year break. This bike exceeds my capabilities and has been easy to get comfortable riding. I'm mostly on easy trails with almost no street riding and have not been disappointed with the performance of the bike. My fitness level is far below what I previously rode with and because of that the mileage is going on the bike slowly. While I'm losing weight slowly, the bike seems to tolerate my 220 pounds just fine. The bike has been used by several family members ranging from 5'5" - 5'9".

[@adamsifford6228]

Wow start your own bike company

[@JoeyMesa]

Thanks! Maybe someday...

[@maistooo]

What are the tools i need to be a bike maker?

[@rgonzl9458]

Hello, can you guys design a specific frame? I want to built a specific bike for a while know. Just with the file drawing I'm happy. And how much can It be ?

[@abrikoskas]

Hello Joey, great job, really impressive and beautiful bike! But one thing is unreacheable for me: why haven`t you installed front brake?

[@JoeyMesa]

Good question! I built the bike as a tribute to my old 1975 Webco BMX bike. In general, even to this day, BMX bikes only run a rear brake. Thanks!!!

[@abrikoskas]

@@JoeyMesa thank you for answer, wish you more likes and subscribers)

[@selvakumarm4382]

🎉

[@pedropablovivas1503]

Nice job. I see you´re using TIG to weld. Have you use MIG before?. I´m focusing on building my first bike ever and still not sure what type of welding machine tu buy....thanks

[@JoeyMesa]

I’ve used the mig welding process for lots of different projects. It’s definitely faster and easier than tig welding, but for welding thin wall chromoly, tig welding is the way to go. You have much more control of the weld puddle, overall speed and how much filler metal is being added. Thanks for your question!

[@backo62]

Nice job!!! But I was scared how close were your fingers from the saw....

[@JoeyMesa]

Ha! Tha camera makes it look closer that reality. Thanks for taking the time to leave feedback!

[@adnanelbzazy769]

how did you install the parts in speed mode . wish u could show me how to install each part in normal speed please , i still can't understand how a holo tube can hold the parts .

[@JoeyMesa]

The focus of this video was on the construction of the actual frame and fork. I've got several other videos that focus on the actual assembly process if you're interested: kzbin.info/aero/PLyNdrtUfdbn2c9kCwsED2XcUJzoV7qq2N

[@kusalruberu3112]

sir how much it will cost (manufacturing cost[labor, machine, etc])

[@peterbedford2610]

Nice build. Maybe a gravel bike next?

[@JoeyMesa]

Maybe! My first frame build was/is a gravel bike, but I'd like to do something lighter with thru axles. Thanks for the feedback!

[@peterbedford2610]

@@JoeyMesa i made a lugged frame with disc brakes out of columbus spirit oversized tubes for gravel. Using 700c x 40s. Ive rode it hard all winter and its held up well.

[@benc8386]

That's a really nice build, well done! Inspired by pithy bikes and your first frame I've now made six! Few things in life beat the stoke of riding with friends where at least one of you is on a frame you made. Looking forward to your frame #3 build and sorry to hear about the divorce in another comment.

[@benc8386]

@@JoeyMesa Thru axles are a good challenge because there's no cheating on the alignment. You can't just file the dropouts a little bit if you need a last minute correction.

[@Koalazz]

Doesn’t look like you have a chain tensioner or horizontal dropouts, how do you tension the chain?

[@JoeyMesa]

I used an eccentric bottom bracket. I was on a very tight budget when I built this bike, and that was the least expensive option to make a single speed with disc brakes. This is a more detailed explanation of my plan for the frame in a video I made. It's the first video in detailed playlist I made while building this frame. kzbin.info/www/bejne/onupoaeAmdVph7c This is the complete playlist if you're interested: kzbin.info/aero/PLyNdrtUfdbn2YVkFDfbgEZjD4gA_F0_jl

[@user-po3bo7cv2b]

hi, what brand of stainless steel do you use?

[@JoeyMesa]

The frame is made with 4130 chromoly steel not stainless steel. The brand is the generic house brand from Nova cycles. cycle-frames.com/

[@huubang4516]

can you tell me what is the cheapest and best steel for bicycle frame

[@JoeyMesa]

Any 4130 chromoly will be the best material for a steel bike frame. You can get some basic straight gauge tubing from Aircraft Spruce that's pretty inexpensive. The tubing I used to build this frame was double butted chromoly that I purchased from Nova cycles. I think it was around $120 for the complete tubing kit.

[@beyalora4588]

he built a whole bicycle himself😮

[@JoeyMesa]

Thanks for taking the time to comment, I appreciate it!!!

[@VictorPerez-vp9xu]

What basic tools do you need to get started making bicycle frames?

[@JoeyMesa]

Well, in my case, the needed tools were a computer to do research, I already owened a Tig welder, but something to join metal is needed. This frame was built with a lot of basic hand tools otherwise. It's really up to your imagination and budget. Otherwise a hacksaw and a file. Some way to hold the tubes in place to tack them together. I have a full playlist of this frame build, as well as my very first frame build. I was on a very tight budget, so I built most of the tools I needed. These are the playlists of my full builds: kzbin.info/aero/PLaz6WjKNr9tX_mYw8U5x24Ngyv0UTnX4x kzbin.info/aero/PLyNdrtUfdbn2YVkFDfbgEZjD4gA_F0_jl

[@ruggeddude1560]

YOU NO THE WILD PART IS ? YOU CAN FIND THIS BIKE GEOMETRY IN CHEAPER BIKES. ITS REALLY HARD TO FIND A FRAME WITH THE TOP TUBE THAT DOESN'T SLANT AN THAT CAN FIT AN 29 IN TIRE IN AN NAME BRAND BIKE. I LOVE IT IT HAS ALMOST EVERYTHING THING I WANT. THE ONLY THING MISSING FOR ME IS A U OR V BRAKE. I LIKE TO USE AN 700C SINGLE SPEED RIM BECAUSE I CAN GET THEM IN MANY DIFFERENT COLORS AN DEEP V. 700C IS A 29 IN RIM AN THE TIRE WILL FIT. ANY WAYS NICE BIKE AN PLENTY OF PEOPLE WANT A BIKE LIKE THIS BUT HAVE TO SETTLE FOR WHAT THEY THINK PEOPLE WANT.

[@rifqifajri5576]

Jadi pengen

[@danverscarol1430]

what is the name of the machine for the earliest part at 1:16 ??

[@JoeyMesa]

It's a fixture I made to notch the fork legs. The part that holds the file saw bit came off my Harbor Freight tube notcher, but the rest I fabricated. I've got a video that runs through how I built the tool. kzbin.info/www/bejne/jZi8kqafnpZ9h6M Thanks for the question!

[@dennisyoung4631]

What kind of filler/Tig wire? Er80s-d2? Weldmold-880?

[@JoeyMesa]

I used a combination of.045 and .030 ER70S rod. I’ve never tried Weldmold 880, but I really want to. Thanks for the question!

[@dennisyoung4631]

I used Weldmold for the 4130 parts of the bike trailer I finished last February. The mild steel parts got Er309, as it seems to give *slightly* better results on most square steel tubing I can get in my area. I tried er80s-d2 on the 4130 parts, but didn’t like how it ran. I guess I’m not much for a welder.

[@soniccell3508]

Make frame mtb fullsus please

[@AbdulRashid-vw7rh]

Very nice like to work with you from Ghana

[@gabrielomblero281]

Whats the gear ratio?

[@JoeyMesa]

41 - 18

[@asalapp7696]

What is the materials Is made ?

[@JoeyMesa]

The materials are from Nova cycling. It's their house brand 29'er tube set. It's probably made in China or Taiwan, but the tubing is made of double butted 4130 Chromoly.

[@duane617]

Where is difference made in frame size

[@JoeyMesa]

It's all in the angle of the dangle mostly.

[@kareemvitar6645]

Why do you drill hole in front of every pipe?!

[@Horstelin]

As the tubes get heated during welding/brazing/soldering you need a way for the hot air to escape.

[@kareemvitar6645]

Thanks a lot for the information@@Horstelin

[@playlist9300]

supe🥰🥰🥰🥰🥰🥰

[@JoeyMesa]

Thank you!!!

[@Hummerke001]

didn't the bottom bracket and head tube warp too much by welding on it?

[@JoeyMesa]

No, The BB shell and the head tube on this particular frame have a wall thickness that is pretty robust, so there was very minimal distortion.

[@skotthall4090]

Chromoly ?

[@JoeyMesa]

Yes

[@Bobwa2008]

Just my opinion you could improve on your tig welding skills

[@enabledintergers9372]

change the pace of thought!!!!!! jeez monkey see and monkey do! you do know even music styles has genere!!!

[@JoeyMesa]

I’m not sure what you’re trying to say. As far as I know, I haven’t seen anyone make a bike quite like this one.

[@kurtmunson5719]

I love the golf ball handle for the flat file at 2:55!

[@JoeyMesa]

Thanks!