Polaris RZR XP 1000 Engine Rebuild | Part 3: Engine Cleaning & Inspection

Whether your Polaris RZR XP 1000 is burning oil and in need of a top end refresh or you had a catastrophic engine failure that resulted in a complete top and bottom end rebuild, we've got you covered with our RZR XP 1000 Engine Rebuild series. In part 3, Charles shows the proper procedure for cleaning and inspecting the engine on a 2016 Polaris RZR XP 1000.
Shop Now | Polaris RZR XP 1000 Engine Rebuild
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Polaris RZR XP 1000 Engine Rebuild Series
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0:00 - Introduction
0:27 - Tools & Parts
1:31 - Gasket Removal
2:50 - Valve Train Components
5:50 - Fly Wheel Components
7:38 - Chain Components
9:28 - Crank Shaft
11:47 - Connecting Rods
13:41 - Case Halves
15:26 - Spray Down Cleaning
16:19 - Cylinder Bores
18:44 - Case Half Bearings
20:30 - Crank Shaft Formula
25:04 - Cylinder Measurements
27:44 - Pistons

[@BlueSharkRides]

Love the extreme attention to detail you guys put into these videos. I don't even have my RZR yet, and i'm just watching this. I could not imagine going through a rebuild like this without some type of video like this. I presume the real differences between this and a XP Turbo motor is just removing the turbo and different clearances?

[@rmatvmc]

Thanks, we try hard to make these videos good! Yeah, removing the turbo will be different, I know the top chain guide will look a little different too, but won't change the process. Other than than that, these videos should get you through the job. As always, you'll want to reference your manual for any differences in specs! -Charles

[@pedrovilla1000]

Anyone notice the Rocky Mountain website not working

[@scottherflicker]

What size and grit ball hone did you use?

[@JJackson2208]

Did you ever figure out what size and grit ?

[@scottherflicker]

@@JJackson2208 i used a flex hone brand 3 3/4in (95mm) 320SC. Part number is GB33432. I got it from amazon

[@rawbdiggity]

Main bearing selection the same on xp turbo 16-22??

[@rmatvmc]

It does look like the XP 1000 and XP Turbo use some of the same part #'s for the main and connecting bearings. But you will want to check the OEM parts finder for your specific machine to make sure you get the correct part. You can find the Polaris OEM parts here: www.rockymountainatvmc.com/oem-parts/Polaris

[@randallgeorge8945]

I'm having to do this now that I lost my water pump oil pump chain thinking of turboing my 1k xp

[@bigsteve973]

Scotch Brites your friend