Bosch Piezo injectors - Assembling, disassembling and testing

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This video illustrates how the Bosch Piezo injectors are disassembled, repaired assembled and tested in the REDAT S.p.A. workshop in Italy.
REDAT S.p.A. produces a wide range of spare parts and tools suitable for repairing Bosch and may other brands.
Visit our website www.redat.com, and view our full catalogues!
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#Diesel
#Injection
#injectors
#repair
#Bosch
#Piezo
#assembled
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#dieselinjection

[@colinaglae9753]

Thank you, for the super video by Redat on diesel injectors !!

[@TATEXPRESSINC]

Shoutout from TAT Express out of Hutchins, TX

[@jasonking913]

The same injector in volvo s80 d5 Thanks a lot!

[@cesarjorgemurillobarientos1813]

Very good

[@jonathanhaggvik1033]

Great video, but what would be the symptoms of a drained amplifier module? My car had a faulty return pipe and now the car wont pass the emissions test. I am wondering if it could be due to a drained amplifier module, which causes an injector to stay open. Is this palausible?

[@jonathanhaggvik1033]

I did some further research, and found the answer to my question. It seems that a drained hydraulic coupler or amplifier will cause the injector not to inject.

[@patrickphua1423]

Thank you so much for your sharing

[@richardbutterworth1216]

Hi, regarding inside the nozzle theres a small spacer then a spring and another spacer which is bigger and also has a flat surface on one end and tapered the other end, which way round does this go please? Many thanks

[@RedatSpAVideo]

Hello! the flat side goes towards the nozzle tip, tapered side towards the injector body.

[@agostinodipisa9121]

Bravo

[@trashtrash4417]

Hello and thank you for this video. The mentioned draining of the amplifier module, can that happen only when disassembling the injector or also while performing a classic return quantity test? As far as i know, these tests dont use any non return valves..?!

[@RedatSpAVideo]

the non return valve is necessary also during testing, otherwise the amplifier will empty.

[@trashtrash4417]

@@RedatSpAVideo ok thanks

[@zensempai7371]

This is one reason diesel work is $$$

[@ozoykingislive]

Good work 👍👍

[@paulnann2572]

If I had a injector running at 5mg/stroke would the likes of this fix it

[@mattthe3182]

Can you explain why the amplifier may drain? Also does that apply only to test bench or fitting in a car right away it will drain as well?

[@RedatSpAVideo]

It usually drains during the disassembling of the injector. During testing and operation on the vehicle the injector is connected to a backleak pipe wih a non return valve, the non return valve prevents the amplifier from draining.

[@mattthe3182]

@@RedatSpAVideo ok understand, the high pressure pump have non return valve within it?

[@laFaskis]

Hi. that small washer on 4:03 has on side flat another not, which side he put up?

[@RedatSpAVideo]

Hello, flat side up towards the nozzle.

[@hpfza]

Thank you, very informative video! I have a bmw with rebuilt injectors that keeps blowing the plastic non return valve on the return pipe. The report shows that the injectors are in good condition. What can be the problem?

[@RedatSpAVideo]

I am very sorry but we cannot advise in this case. We specialize in the production of spare parts for injectors, and we have some experience of injector repairing ourselves, but we never work with engines as a whole thereofre we do not know what may be causing your issue.

[@polystone806]

The problem consist on the injectors.may be the fuel pump damaged them by the iron filings. Because the high return fuel of an injector is due to damaged injector valve or nozzle.

[@polystone806]

​@@RedatSpAVideohi.are you really producer of the injector spare parts? Do you produce 980 and 1040 nozzel?

[@RedatSpAVideo]

@@polystone806 yes, and yes. please write to our sales office at [e-mail] i you would like to receive an offer.

[@prabhdayalsingh7381]

Very nice video

[@ctautocambodia6095]

Good job👌

[@jejumsautocareaxis8470]

Is iso oil a hydraulic oil?

[@RedatSpAVideo]

The full definition is ISO 4113, it is a standard for oils to be used in calibration instruments, such as the common rail test bench in our case.

[@jejumsautocareaxis8470]

@@RedatSpAVideo Can I inject ISO 4113 alternative diesel fuel?

[@RedatSpAVideo]

@@jejumsautocareaxis8470 No, you cannot use diesel fuel instead of the ISO oil, it is not the same.

[@samuelwieczerzak2460]

I like to cook my eggs in the morning with iso 4113 oil.

[@prabhdayalsingh7381]

Removing air from filter is main thing

[@徐喆-j1l]

在视频中哪个是过滤器呀？

[@ricardogonzalez4123]

nice video, where can i buy that hartridge?

[@cesarjorgemurillobarientos1813]

exellent

[@jlewy2140]

Great job. Are there any special precausions during instalation piezo injectors into the engine?

[@RedatSpAVideo]

I am sorry but we focus on injectors and their internal components only, for the installation on the engine we cannot make suggestions.

[@resitbgcrstbgc2614]

Hello, I need an explanation of the codes. Can you help me?

[@resitbgcrstbgc2614]

İsa detection ???

[@RedatSpAVideo]

@@resitbgcrstbgc2614 I am sorry but I do not understand what you mean, please send an email to [e-mail], with the details of your question, we will try and answer with the help of our technicians.

[@viorelcazamir6470]

you have on your site piezo for 3.0 tdi injectors?thanks

[@frijus100]

hi i open Bosch Piezo injector and change valve and i put back everythink sawe way but injector not spray fuel?

[@RedatSpAVideo]

It may not be sufficient to replace the valve. Generally, the nozzle should also be replaced, then there are all the other components, to check and replace as needed. In piezo injector, great care is also necessary when refilling the amplifier piston. Many different factors all concur to the final outcome.

[@PraveenKumar-bq9nl]

Good 👍

[@Jennyo8xx]

Just to let everyone know u don't need the oversimplified tools. Socket set will do fine

[@josecalderob-yf6rz]

Si tienes envíos para durango durango México y cuánto cuesta la caja de herramientas saludos

[@RedatSpAVideo]

Buenos dias, desde Mexico tienes que contactar nuestra filial a los Estados Unidos, por favor envien un correo a [e-mail]

[@الدكتورمحمودعبدالمولىعمارة]

I need a place to buy your products in the UAE

[@RedatSpAVideo]

Hello, please contact our sales office at [e-mail]

[@TechnicalSkillKnowledge]

How many torque set in torque wrench

[@RedatSpAVideo]

The nozzle nut is tightened at 56 Nm.

[@zfloz9895]

Why you didn't show, the injector spray pattern?

[@RedatSpAVideo]

The spraying pattern depends on the nozzle and it is fixed. If you use the correct nozzle, corresponding to the injector part number you are servicing, it will have the correct spray pattern.

[@monirulislam-qw9ne]

Sangwan pickup action sports injector replace video

[@frijus100]

what oil you use iso?

[@RedatSpAVideo]

yes, ISO oil

[@frijus100]

@@RedatSpAVideo what iso oil can you tell me which oil i need use?

[@frijus100]

@@RedatSpAVideo can i use iso 4113 oil?

[@RedatSpAVideo]

@@frijus100 it is ISO 4113 oil

[@Samehabdoglala]

Thank you and we hope that God will remove Virus Corona and follow the new from you  Thank you and we hope that God will remove Virus Corona and follow the new from you 

[@agostinodipisa9121]

👍👏

[@adilfarooqui64]

Can you share Bosch cr 205 injectors testing method

[@adilfarooqui64]

Please reply me on my what's app number ie. 9869583412

[@RedatSpAVideo]

Do you mean the EPS 205 test bench? Unfortunately we do not have it in our workshop. We test them on the EPS 815.

[@abdelhalimzouariahmed2476]

The question is How to adjust the injected quantity LL VE... ?

[@RedatSpAVideo]

The fuel delivery of the injector can be adjusted changing the size of the spring shim, our kit 1 214 535. Please contact [e-mail] if interested in an offer.

[@bmva8263]

Does your company rebuild injectors sir?

[@RedatSpAVideo]

We specialize in the production of spare parts and tools, but we can offer rebuilding as a service depending on the type of injectors. Please contact us at [e-mail] indicating all the details of tyour company and of the injectors needed, and we will advise.

[@AbdulloAzimov-s5r]

Injektor stend narxi qancha turadi mengaham kerak

[@RedatSpAVideo]

I am sorry but we do not supply test benches.

[@todorpetkov2122]

hi:) I have a bosch commonrail injector part № 30750283. Would you please tell me how much (Nm) tightening torque to tighten the nozzle?

[@RedatSpAVideo]

I am sorry but we do not know the part number 30750283 so we cannot advise about it specifically. The nozzle nut of other Bosch Piezo injectors is tightened at 56 Nm.

[@todorpetkov2122]

@@RedatSpAVideo 0445110251 is the another number of the injector :)

[@friendcars1711]

hello friend thanks U have pdf file testing this injector

[@RedatSpAVideo]

No, we do not release test plans. Every workshop should source a brand new injector sample, thest it on their own test bench and conditions, and take note of the results, possibly keeping the "master" injector as a reference for later comparisons. This is the only way to assure that the results are consistent and comparable to later tests made on the same equipment and conditions.

[@arlagaddashekhar1527]

Hi... sir good morning.. sir we have Bosch EPS 815 Test bench... how to test continental injector and continental pump (Delphi) on this bench ...or how to test on Normal Mico Test bench..if any specific toll we need where we will get sir .. please send me any suggestions sir...we have also Mico Test bench sir... please help me... the you sir 🙏

[@josecalderob-yf6rz]

Traducir esto

[@presslee9303]

How much is the tool kit 4 010 970?

[@RedatSpAVideo]

Thanks for your comment, please contact our sales office at [e-mail], indicating the name and complete address of your company, and we will be happy to send you our offer.

[@lamiaerabbouhi5826]

oui

[@alancunningham7200]

Missed stages or parts assembly

[@craigroy1044]

The Gent needs a lesson in TQ wrench use. It was over-tightened.

[@RedatSpAVideo]

Sorry but no, the tightening torques we show in our videos are the correct ones.

[@iamthetinkerman]

@@RedatSpAVideo Correct, but he over torqued, watch the video again and wait for the click, he proceeds to over torque a little!

[@jacksonbartelli]

Great video, but why after assembly piezo 115 injector nozle cap/nut it leaks on the thread? I have marked nozzle cap and it is 50lbs torque but after tightening to same mark it leaks, I noticed there is a thread lock/seal on injector body, do I need to use another adhesive/sealant?

[@RedatSpAVideo]

Hello, the tightening torque for Bosch Piezo nozzle nuts is 56 Nm. We confirm that there is a seal that goes in there too, our reference 1 211 385. If you want to try and replace it, please contact our offices at [e-mail], and request an offer, it is in stock.

[@petercox7126]

If the surfaces arent 100% dry they will leak at the surfaces and thread

[@johnnyfigueroa4690]

Really need special tool part # for a harbor freight pick?

[@parampartapsingh1263]

Ok

[@Slalom800]

😉🤔🖐️👍

[@albanhysa5265]

Is not full info is 3% info

[@RedatSpAVideo]

Of course, it is a demonstration and we do not have any pretense of showing every minute detail and answering all possible questions... also, it is for free!

[@frijus100]

hi can you explain why injector ot spray fuel? i open injector to clean nozzle and i put back everything how i found but injector is not spray fuel

[@RedatSpAVideo]

It may be the amplifier, that needs to be recharged as we show in the video.