Restoring a 50 Year Old Caravan (Roof Week Almost Broke Us)

Week 2 of restoring our vintage Viscount caravan wasn't all smooth sailing 😬 Don't forget to head to drinkag1.com/j... to get a FREE 1-year supply of Vitamin D3+K2 and 5 AG1 travel packs with your first purchase. Thanks AG1 for sponsoring today's video!
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#caravan #renovation #australia
About us:
We're Jack & Megan, and in late 2020 we sold our belongings and packed our lives into our 2005 Toyota Troop Carrier to travel Australia. Our original plan was to complete a full lap of Australia and return home to Perth to resume our 'normal' lives. We decided we wanted to document our lap for the future and began sharing weekly travel vlogs of our life on the road and fell in love vlogging, filmmaking and sharing our lives with you. We completed our first lap and couldn't imagine living any other way so we decided to continue travelling and calling the Troopy home. We have gone on some crazy adventures since then and it is all thanks to you tuning in to join us every week.

[@itsJackandMegan]

Happy Sunday friends! Hope y'all in WA haven't suffered any heat stroke this week 😆 Don't forget to head to use our link for some freebies if you're interested in trying AG1 for yourself! - drinkag1.com/jackandmegan

[@whiteunicornDR659]

This is what life should be about - making memories with loved ones. No big budget needed.

[@itsJackandMegan]

Agreed 🥰🥰 thanks so much for joining us!

[@peterwilkes1915]

Hey guys we can't believe the negative comments in this video about your plans, we are absolutely riveted and find you guys inspiring, if we could we would sponsor the whole build. You guys are so refreshing to watch, keep being real, show it how it is as this makes more entertaining, you are both naturals at this. Nothing but respect from us, your positive smiles and attitudes towards your difficulties and challenges are some of the best parts.

[@karlfehlauer]

While you are working on your roof, you should look at fitting a dust suppression system (such as the Dometic one) to keep the dust out when travelling on dirt roads.

[@paultams54]

The Red dust will get into any crack/hole that's not sealed.

[@richardtimms6645]

Lol. That van won't be doing the gibb. Relax

[@Vinceventuring]

You guys are going from strength to strength. Love how you showcase these big projects from end to end, super admirable, I know filming adds a whole other layer to doing anything so props to you for doing such a good job and taking us along with you

[@jjbee9229]

Measure once, measure twice, measure 15 times, and cut once 👌 Good on ya, for taking your time . The roof is now stronger than when the van was brand new. Your enthusiasm is fantastic.

[@itsJackandMegan]

😂 definitely need to measure 15 times ahah thanks for watching mate enjoy the rest of your Sunday 👍😂

[@jjbee9229]

Hi again, Jack made a comment about buying the bed area fan that the poor may pay twice. I am sorry to be the bearer of possible bad news, but my wife reminded me that If I was in your position, that i would rather know now than later. I have a heads up about caravan fans. They are not all equal in noise. Your fan appears to be like a caravan bathroom fan, i couldn'tsee the brand to check. If it is, they can be very noisy and are no good for ventilation in a bed area, especially at night. May I suggest that before you complete the roof that you temporarily connect a 12v battery to the fan and see if you're happy with the noise output. It would be easier to replace now rather than when you're out on the road again. I hope I'm wrong and your fan is a quiet brand 🤞

[@itsJackandMegan]

@@jjbee9229 hey thanks for the advice!! I actually though the same thing so connected a battery to it and it wasn’t to loud luckily!! I had the thought after we installed it and had a big oh no moment 😂 but it should be all good!

[@DariaThomasNr1]

Normally I NEVER like watching renovation projects but yours is fun! 😃

[@linasomerville6841]

As usual, your enthusiasm Jack and Megan is unmatched. So looking forward to seeing the end result and being able to see you both enjoy the reward of your hard work. You guys need to remember to be gentle on yourselves at the end of the day it’s you guys that are getting out there and putting in the hard work! Can’t wait to see how you incorporate Merve too. We love your videos. Lots of love 🫶🏼

[@paulwashere.2121]

Well done so far guys, we non haters are proud of you and what you are achieving together. I'm a carpenter and have a little bit of experience with vans. Your budget will blow out a bit as I'm sure you are aware especially when you buy stuff not first included in the budget. If you have any carpenter/tradie friends don't be afraid to ask their opinion, put in plenty of thought and research before doing a job and you should be fine. When things start going pear shaped or not as wanted just walk away (as you did) and it will work out straight away the next day or a solution will come to you at 2am. Make sure you put some ply or timber between the aluminium and the ceiling to reduce the chance of condensation. Looking forward to the next episode.

[@055sos]

That was brilliant. Love the way you two dive in and have a go.....its not about being perfect every time. You nailed it. cant wait for the next one. Take care team JM.

[@bertkelly7650]

Jack of no trades is learning a few. Good job!

[@itsJackandMegan]

😂😂

[@triggerdagrunoperator]

Use panel bond to secure the roof to the trusses, the less screws you put in the roof the less likely you are going to get leaks.

[@lindaarmiger217]

Be proud of your roof!!! Hard work pays rewards. Keep on and stay strong.

[@itsJackandMegan]

It did come up pretty nice in the end hey!!

[@Tacticalandk_9]

Hey guys 👋 this video was awesome. Megan your editing is always so top notch. Just wanted to give a bit of advice from someone who is a sheet metal worker and has built many projects 😄 There is a reason why your roof trusses were made of timber. It was so that the moisture and condensation (cold air) transfer didn't go onto your ceiling on the inside and then drip down. Just a TIP to make sure this doesn't happen now. Make sure your ceiling is thick enough. If you use ply make sure it's minimum of 7mill thick or use the pine lining boards (tongue and groove) which are 10mill thick from Bunnings or even better, use a packer like the 19x42 dressed pine that you can get from Bunnings and you could attach them straight to the aluminium using countersunk Tek screws + insulation. Then attach your ceiling straight to the 19x42 pine. Hope this helps and I haven't confused you both 😂

[@itsJackandMegan]

Thank you so much for this!! We really appreciate the kind words and the tips they will help out heaps!! Will definitely consider everything you have mentioned!

[@4evaMrsBrentWeston1]

Good to know thanks

[@TheBear351]

Construction sites do get really hot especially with all the concrete and steel around. Welding in full leathers in 46° heat. Wet rags, ice machine and a 4lt Thermos water tank are ya best friends.

[@itsJackandMegan]

Spot on mate!

[@AndrewBreed-i4l]

Roof looks 100 times better guys keep up the good work.

[@itsJackandMegan]

Thanks so much! 🙏🏼🩵

[@udiedby2h]

Well done guys great process!! As you said ignore the bad messages they are the ones in distress not you two! Prove them wrong and make this van great for you both. You will have lots and lots of followers and views on your first trip in the caravan. Keep going 🙏🏻

[@spyder_67]

Great work guys, really starting to get into it. Did you also seal the seams, the aluminium/science sheets, and the fan/ skylight from the inside as well? While you have no internal ceiling, it might save you some pain later. I am sure you have searched a thousand sites Jack, but just a thought from me. Enjoying watching this build at the same time as I am watching a guy rebuild a Can-Am Spyder in the USA. He has snow outside and you are in 40 degree heat. Such contrasts. Keep up the good work.

[@itsJackandMegan]

Great tips mate I will do this now for sure!!

[@alexandramary3118]

Hi Jack and Megan, what a lot of work you have put into the roof and what a lovely finish it now has. Well done! It would be a good thing to wear broad brimmed hats, long trousers and long sleeve shirts with the collars up to avoid the sun. Each of my parents had cancers cut out of their skin from sun exposure.

[@jayfargo4086]

Loving the Reno videos. You guys are doing a great job it's going to look amazing. Please don't listen to the idiots they are just boring people waiting to put everyone down. Keep being your awesome selves ❤

[@kevintreloar6577]

Good work guys...the roof is looking great 👍.

[@itsJackandMegan]

Thanks mate!!

[@russellbailey2148]

Great job guys looking forward to next video!!!! Your smiles always lifts out spirits thanks????

[@TristanMaiolo]

Coming along nicely! Yep working in the heat isn't fun but it's something I'm well used to! Grew up in Merredin and would help out on an old Harvester that was pulled along by a tractor in would be standing on the back clearing any sticks and crap that might go up into the bin as it was being pulled along getting covered in wheat chaff in the heat of summer!! Good fun but goddamn needed a cold shower at the end of the day! Just giving a shout out too if you need any advice or a hand with anything hit me up - I'm a Cabinetmaker by trade and an outdoors enthusiast doing my own custom little projects for camping 4wd etc on my weekends etc in happy to help out with anything you may want or need! Can't wait to see the finished product!

[@cliffordmillington8021]

It’s looking good, can’t wait to see it finished

[@marksharples3067]

Wow guys! That looks mint and fully restored! 👏👏👏👏

[@itsJackandMegan]

Thanks for watching Mark!

[@Jaya-zn7vr]

I truly believe your caravan will be a perfect, unique home!

[@itsJackandMegan]

We can’t wait to see it finished!!

[@leemcdermott2545]

Hi I’ve got 400ah lithium which runs really well with 1000w solar on my Holden commodore wagon which I have lived in for the last 4 years

[@josieliftsthings]

When I tell you that I am HOOKED on watching Myrtle's Build.... 😂😂😂😂 I have no idea how you guys are doing this in the heat.. it is BURNING in Sydney haha oh p.s breaking bad is THE BEST

[@itsJackandMegan]

So stoked you're enjoying it so far! 😁 omg the heat has been a killer 🥵 we really need to get banked up on videos so we can just do admin & editing on the 40+ degree days 😅

[@trevorwebb9495]

Hi guys great job we are really enjoying the content as usual 👍🏼 I just noticed when you installed the new aluminium supports you didn’t seal it to stop vibration the Sica urethane that you were using would be perfect. It would just stop a lot of vibration and noise when travelling and also damage. Keep up the great work can’t wait to see it finished 💪🏼💪🏼👍🏼

[@thecluelessconquest]

Loving this series guys! Cant wait to see the finished caravan!

[@itsJackandMegan]

So happy to hear you’re enjoying it so far! Thanks for watching 🥰🥰

[@NickMcMillan-yg6pk]

Roof looks awsome guys, next lot of rain will tell ya how good of job u have done, good luck..

[@melindacharlesworth4369]

You’ve got this 💪🏻 Inspirational

[@lighting_fast]

You both have done awesome!! I can't wait to see the next stage

[@itsJackandMegan]

Can’t wait to share more!! 👍😊

[@erikcele1604]

Wow nice work this looks so good. Well done. Keep up the exelent work! 💪👍🥂

[@shaunmoller2997]

Hang on their at the end this rebuild is gonna be magic take care

[@itsJackandMegan]

Fingers crossed it all comes together! Thanks for watching 😊

[@AhhAkayeeGaming]

"It's a mix of Aluminium.. and Science!" 🤣🤣 Hahahha

[@itsJackandMegan]

😂😂

[@DamagedDingo]

My new favourite saying

[@chrismcdonnell1695]

Hope your health is staying good Megan

[@itsJackandMegan]

Thanks Chris.

[@andrewparker734]

Well done guys I love watching you guys it will look great when you have finished it

[@itsJackandMegan]

Thanks so much Andrew! 🩵

[@francesclark363]

Good work. I started off thinking omg give it away and ended up thinking. You did a great job and in Jan Feb heat too. Proud of you both

[@itsJackandMegan]

We keep thinking the same thing 😂😂 but we will soldier on and get it done haha

[@woodrisinglass]

Great job… power on, ignore the doubters 😀

[@itsJackandMegan]

We sure will! 💪🏼 thanks so much for watching 🥰

[@NTF-fk8en]

I’m struggling to envision the roof s as those panels just look like they weren’t cut to the right size and just stuck on an un-level roof. Can you detail how it will look when finished.

[@ritchiemark84]

Hey guys, love the vids. Where did you find the globalcote product? Trying to track it down in perth. Cheers

[@theknightrider888]

Good fun couple, I love your channel 🙂

[@itsJackandMegan]

Thanks so much for joining us! 🥰

[@craigtomkinson2837]

Well done so far guys lovely ep

[@itsJackandMegan]

Thanks Craig glad you enjoyed it 🙏😊

[@Sentinel-Ai]

My anxiety was peaking just watching lol and the pluggers omg so funny.

[@itsJackandMegan]

😂😂

[@madhavdave4238]

Inspirational guys ❤

[@itsJackandMegan]

Thanks for watching 🙏

[@gavindereus3643]

Jack, nice Japanese safety boots mate?😮

[@itsJackandMegan]

😂

[@davidlawler6522]

Legally you have to have min 1 hatch in a van so good decision 👏

[@itsJackandMegan]

Interesting to know! Thanks

[@davidlawler6522]

@itsJackandMegan no worries was a good decision by Megan lol

[@Amanda-uc5jq]

Just wanted to be first for once 😂 Headlamps are the best investment you can make. Get a decent ones though it’s worth it.

[@itsJackandMegan]

Haha you got it 🏆😜

[@itsJackandMegan]

Thanks for watching Amanda!!! Have a great day 🙏😊

[@Amanda-uc5jq]

@@itsJackandMeganroof looks really clean, great job

[@realfamilyman]

I believe that sheet of tar & alumimium over the roof holes may be the same stuff on the outside of that UK council block fire a few years back that burned a bunch of people to death (because once it catches alight it's difficult to extinguish). I wouldn't be running electrical wires anywhere near it just in case. Too late!

[@itsJackandMegan]

Hey mate, it’s a material used in almost every caravan build for walls ceilings and body. Aluminium composite. 👍

[@realfamilyman]

@@itsJackandMegan Good, it might be a different product then. The stuff I referred to which easily burns and is difficult to extinguish is aluminium sheet (probably powder coated I guess) with a coating of tar on the other side. It conforms to seal uneven surfaces so it's also easy to deform (shows lots of ripples/marks the more you handle it). So it's a case of peel off a plastic sheet protecting the tar from being contaminated, then get it pressed down asap to have as little marks/dents as possible. Older caravans were just aluminium sheet with a stamped profile (no tar coating) and sometimes squares of white styrofoam for "insulationg" (useless really), whereas modern caravans/motorhomes are made of either chopped strand fibreglass sprayed into a mold with a spray gun, or, a hard closed cell sytrofoam glued between two sheets of fibreglass then pressed with a hydraulic machine until cured.

[@chaslie]

Hey Jack, how many tubes of Sikaflex did you need for the roof? Thanks.

[@itsJackandMegan]

Hey how’s it going, I think I used about 7 but that’s only because we put those aluminium panels to blank out the holes.

[@chaslie]

Thanks Jack.

[@RoscoAdams-xt5lp]

👍🏻👍🏻

[@gazzthefarmer5270]

😊😊😊😊😊

[@wheretheroadtakesus523]

Have you made a decision if you are to have a bathroom? I really think you will regret not putting one in.

[@itsJackandMegan]

We’re still in the middle of working this out 😅

[@callumbirt9484]

It's clearly Wangara, not Wangara *sheesh*

[@itsJackandMegan]

😂

[@the_dingo_show]

Winning!

[@ylesone]

Great work guys! We feel your pain with the getting materials hours from the farm! We have just got our 1975 van, which needs a little roof work too. What is the sealant stuff you painted on? Thanks and keep up the good work

[@feral4mr2]

Currently tying to strip and build a old bus to a live able state to keep a roof over my wife and I heads. We were hoping to be in it by the end of last year, no hope. Nearly given up many times, but as we cannot afford the rent anymore we have to keep at it.

[@nomadiccampervans]

So good seeing you guys giving this a go with no experience, hopefully this motivates others as you really can do anything you want, if you want it enough.

[@leannebell2664]

Hi Megan. I love AG1 and was getting it from USA which is about $150 Aussie each month. I scan your code and it still looks like it’s the sam price??

[@itsJackandMegan]

Hey Leanne! Thanks for watching! Maybe try this link instead? drinkag1.com/jackandmegan You can select any package you like and then your freebies should appear when you checkout (5x free travel packs and the vitamin d3+k2 drops) Let us know if it doesn't work for you 🙏🏼🩵

[@user-jayjay12]

If it was me and I made a bigger cut by accident I would’ve just got a big sunroof.

[@stuartlock2255]

You should prime it and then use a watermarked membrane like Emerclad

[@itsJackandMegan]

Thanks for the tips!

[@BradandJaz]

Haha I feel you guys with the sikaflex on the roof (that stuff gets everywhere) I think we have PTSD from that stuff from when we installed our fans/ windows. Thanks for keeping it real haha trying to balance on the roof while working is definitely a challenge 😂 turned out awesome guys 🙏

[@frogonaleash]

Nice progress! Thanks for the video guys.

[@itsJackandMegan]

Thanks you for watching 🙏😊

[@rockbiterhd]

Interesting to see if that does drop the temp enjoy

[@itsJackandMegan]

I think it has a bit!

[@aussiewalkabout4x4]

silicon probably works better if you PUSH the first run INTO the seam ... then if you want more safety coverage go over it but that first run is the most important bit as it then fills right in to the seam

[@davidstephens1092]

I have found the best results are to mask the area, make sure it is perfectly clean and then put a very small amount of polyurethane ( it can be painted ) on the seam and then rub it with a finger making sure that it has fully adhered to the base material. Then once you are sure, you can put a decent amount on. I use Heavy Duty Big Wipes to clean up and they work a treat. If you don't do this you have no way of knowing if it is just sitting on the surface.

[@itsJackandMegan]

The sika flex I used is (polyurethane) worked a treat!

[@davidstephens1092]

Yes I do realise SF is polyurethane, my comment was based on using polyurethane instead of silicon as mentioned in the comment I replied to. I have seen so many people use silicon and then find that paint won't stick to it. @@itsJackandMegan

[@itsJackandMegan]

@@davidstephens1092 oh sorry no worries.

[@aussiewalkabout4x4]

I saw that you used the right stuff as its paintable but pushing the polyeurathane forces the material into the joint so it seals better. pulling as you did can leave air pockets inside the seam. Just a tip for future reference.@@itsJackandMegan

[@Accolades70]

Lotsa Fun.... its only $$

[@TheBearDenPhotography]

Awesome work so far! I just luv the positivity that you guys exude. It is definitely refreshing to watch and listen to in today's world. Stay safe, keep cool and most of all, HAVE FUN!

[@elwoodroadsmusic9639]

Yep i work residential building and i complain about the heat all day. Luckily no one is there to listen though, I work alone :) It sure is a hot summer this year!

[@steve-deltasdad3906]

hey guys, looking so good, all the extra work you're doing will pay dividends in the end, I agree - if your dad will let you the first trip with the van should be in the cruiser, how crazy would that be.....!

[@neilmitchelhill9388]

That was a big but successful job, well done. Very entertaining too 😊

[@gavindereus3643]

It’s so different seeing you guys driving around in a Hilux than the old Troopy, but onwards and upwards

[@scottrea3024]

Awesome job guys loving the journey 😊

[@kiaorable]

Well done you guys, in that heat as well, not funny.hats off to you, it’s going to be so much fun as things get done. A beautiful home on wheels.

[@hanshonstatzky961]

Might be easier just to replace the roof with new roof sheeting

[@BennyJack7]

Good video, just a word of advice you should of used like a waterproofing uv stable product to protect the roof, because the sun will eat away the paint and you’re need to do it again and again. Waterproofing is stable product can last a life time if done right.

[@itsJackandMegan]

Hey thanks for the tips mate!

[@robcarroll2403]

38 out the gate mate. I reckon raptor coat for the paint would be the go

[@tatisifetitadrone]

Nice caravan restore

[@MyLittleFarmhouse]

Calm down kids!

[@benscott6770]

Sikaflex is the best Sealer .

[@paulwilliams6745]

Love the safety boots 🥾

[@itsJackandMegan]

😂

[@westaussie9497]

Yer! Japanese model. 😅😊

[@kimlock9440]

❤

[@PeterKeys-he9gl]

Please wear a wide brimmed hat 👒. & sunscreen Please 🙏

[@itsJackandMegan]

Oh yeah we’re slathered in sunscreen 😆 need to grab some of those big Bunnings hats though! 👒

[@tysoncaire]

Hey guys, love watching this journey. Just a recommendation - I would turn your roof hatches 180degrees so they open towards the back. This way they will not catch wind if you ever forget to close before driving. You will find that they are installed this way on new vans

[@itsJackandMegan]

Hey, I have installed the with the hinges facing forward for this very reason. If I turned them 180 the wind would catch them and pull the up…

[@placestosea]

Have you considered using more of the ACP ? It comes in various types and from 2mm thick onwards. Being pre painted and very rigid and lightweight is interesting. We like using it for various jobs.

[@itsJackandMegan]

He we have considered it but we really want a Matte finish for the walls and ceiling.

[@tigerlily2174]

Looking so good already!!!

[@itsJackandMegan]

Thanks so much 😊

[@Azalia-Zen]

Spectacular work guys - love watching the build and wishing you all the best! 👏

[@itsJackandMegan]

So glad you’re enjoying it so far! 🥰 hope you’re going well 🩵

[@gavindereus3643]

Guys, with your skylight and exhaust fan ensure you put the hinged end towards the front of the van?

[@itsJackandMegan]

Yep we did that 👍

[@1993Revhead]

Been waiting for this.

[@itsJackandMegan]

Hope you enjoy the episode mate 😊👍

[@chanteldafonseca835]

Awesome progress guys!

[@itsJackandMegan]

Thanks Chantel 😊

[@lynnecollins3284]

Great job and looking good.

[@itsJackandMegan]

Thanks Lynne!!

[@trishclay1636]

Gotta love jacks work boots😂😂😂

[@itsJackandMegan]

The amount I have nagged him to put proper shoes on is insane 😂

[@trishclay1636]

To funny my partner is the same must be a guy thing 😂 🤣

[@thebigw3377]

Good second hand combo ensuite vans 20k 😮

[@garysmeltzer1933]

Beer O Clock if you don’t drink beer time you started

[@MargaretM-bc6cf]

You should have just bought a new caravan that doesn't need any work.

[@itsJackandMegan]

Where’s the fun in that? 😜