The world's largest gear manufacturing process | CNC Machines

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The world's largest gear manufacturing process
In this video:
FLSmidth Maag Gear: www.flsmidth.com/
Gleason Corporation: www.gleason.com/
SMS group GmbH: www.sms-group.com/
Biemme Ingranaggi: www.biemmeingranaggi.it/
www.biemmegears.com/
Music:
Funny Adventures by WinnieTheMoog
Link: filmmusic.io/song/6048-funny-...
License: creativecommons.org/licenses/b...
Tranceverse by Sascha Ende
Link: filmmusic.io/song/5223-trance...
License: creativecommons.org/licenses/b...
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Thanks for your co-operation.

[@withOsamaNatto]

I came here after watching Pakastani workers, using very simple tools to build a very large gear. I am fascinated by both videos, the one with the simple tools and the one with the high precision tools.

[@alexiselnino02]

I came here for the same reason I wanna to see a actual factory doing this

[@neco1562]

AYNEN BENDE PAKİSTANLI MANYAKLARI İZLEDİKTEN SONRA BU VİDEOYU AÇTIM VE ONLARA BU VİDEOYU GÖNDERDİM

[@vabez00]

Exactly! Same here. Mindblown by both.

[@harvisingh6671]

Snap!

[@Hellfire0220]

This session of "I spy who doesn't belong" starts off on easy mode with the first 2 minutes of office workers trying to look like they do something on the floor

[@phillipkalaveras1725]

What I found amazing is how they let someone with long hair that is flopping all over around that machinery. I witnessed a person's hair get caught in a machine many years ago and it is something I hope to never see again.

[@Shiva108]

it's the classic commercial trick of connecting sex with men's toys.

[@toufikmesbah6439]

،

[@629Justme]

@@Shiva108 ....and also. See! We hire woman in these formally men only jobs.

[@esojanacig9230]

What amazes me are the machines that makes the parts.

[@thevalley2008]

I get it, machanics making machines.

[@jamesb.9155]

The dry grinding of gear teeth is surprising to see! German tech is the best in the world.

[@Wolfiecolada]

what was that last little bit of machining done after the ring was fully cut? seems like it just hit a few over again?

[@williameisenberg1999]

Incredible engineering!

[@rwood2477]

That's the type and size of equipment I was trained to repair. My journeyman card is for Machine Tool Repair. Found memories from Falk Corp.

[@mikemoore5929]

How did Paris Hilton get a job there ? and why wasn't her hair in a net as per OH and S protocols ?

[@adamengelhart5159]

Subtitle @0:45: "modular solutions and a compact design" Video @0:52: *gear with diameter of ~5 m*

[@inamuddinilikeyourchannel4220]

Great people great work

[@gregw8232]

That machine shop was just too clean.

[@PAULPVELEZ]

Amazing process .I use to operate fellows gear cutting machines , a Hobber and a Gleason Bevel gear machines and you could never run at that speed . the rpm yes but the feed never ,They were consider manual ,still got it done ,very interesting ,We also cut Worms and splines .

[@McCucumber]

The video is sped up.

[@sankardey4594]

thanks.

[@unityroad]

I remember in the 70’s Wean United were cutting 45’ ring gears. Thanks for sharing your work.

[@vinsgumahad3977]

Óìikokkķkķķķķķkķķ

[@hamidjavid8864]

@@vinsgumahad3977 سسُئئُئ

[@hamidjavid8864]

س

[@highcurrent1125]

I make the tools that make the tools that make the tools that make the tools.

[@wtfftw3000]

So you make metal

[@edgarfazonela8505]

Mind blowing. Fantastic engineering. From the Philippines

[@oneshotme]

Enjoyed your video and gave it a Thumbs Up

[@tojekonecna7450]

Nice 👏👏👏👍👍👍

[@neilrobinson1956]

No CNC back in my apprenticeship days, all done manually, it was called ' Gear Hobbing' and was a pain to set up but great fun😉

[@X-Machines]

Thanks for sharing

[@juliosecundinoibanez604]

@@X-Machines a todos aquellos a Dios recién llego y me voy

[@sentaankit3426]

અ

[@meepk633]

How does the synchronization between the thread cutter and the spindle work? Is it handled by the computer with rotary encoders? Or is there some kind of linkage?

[@davehall44]

most likely axis interpolation between direct reading scales eg rotary encoder to linear scale.

[@yaseraboalola7245]

your work is very wonderful and precise ❤

[@surinderpalsingh5530]

Nice to see

[@zainularifin6948]

Canggih betul siiip

[@hayd8946]

Thank you very much for the video I didn't see the water pressure

[@NickiKhonsari]

Customer: hello, you have sent me the wrong gear. Factory: sorry, please send it back in original packaging and we make you another one before Christmas

[@toddsharrett8312]

lmao

[@jeremytravis360]

When I was studying production engineering in the1980s CNC consisted of a DOS machine with 5.5" floppy discs controlling a punch cutter. Accuracy 0.5 mm How things move on.

[@1Grr8Guy]

The dry cutting impress me the most. The coolant/lubricant would prolong the life of the cutting tool but somehow deemed unnecessary.

[@MechanicAvenue]

Excellent work 👍❤️

[@lancewilliams5726]

Wow, the work that you guys do is fantastic; the equipment that use to make the parts are mind blowing, 😎beautiful work guys

[@rustys.1070]

thanks! ill let the big "dick" mahoney know what you think

[@labrat2069]

Lack of explanatory step by step narration defuses the entire video guys.

[@dhonnavlogs4830]

It's looks good work.keep safe always friend 👍

[@user-pr4rg4nm5s]

سلام من هاب کارم واقعا لذت بردم.. شما اخر تکنولوژی هستید.. خوش بحالتون

[@Prestonesfpv]

The moment the blonde entered the scene i got out

[@trexmidnite]

Because you think you are smarter..

[@JoopKomkommerShake]

Normally the beginning of a porn scène when the blonds walks in.

[@buck_maize111]

Amazing!

[@cpcattin]

I’m enjoying the concept of the Pinion Princess . She

[@PatrykAndrzejewski0]

1:00 Haha what is she doing there? 😂

[@gregwarner3753]

The woman supervisor needs to cut her hair or otherwise contain it so she will not get dragged into the machinery. Basic safety consideration like taking off all rings and wearing short sleeve shirts.

[@basantsahu9101]

Very nice jobs 👍👌 super

[@uploadcentral4872]

Whats cool is somebody designed the machine to make the machines

[@martinfidel7086]

historically David Brown gears in the UK used to produce gears of 15 metres or so.

[@rajanadeem3683]

ماشاءاللہ تبارک اللہ 🌹❣️🌹🇸🇦🇵🇰🌹❣️🌹 👍👍👍👍👍👍👍👍

[@davisquintanare7274]

Simplemente hermoso

[@shahriar1159]

I saw various stage of large gear making back to front and the music excited me so much that I want to make my self one.

[@BigSkyCurmudgeon]

after a career of machining spur gears up to 160 inch diameter 16-30 inch face, 18-24 inch bore and up 140 teeth i found this just astounding. i knew what i did was dinosaur technology, but i had no fricking idea it was this advanced. the one thing my gears would be considered a "bastard" size tooth profile, designed in such a way to be cost prohibitive for a competitor to buy a hob cutter to fit each gear and pretty much guarantee a gear replacement would come from us. [SUGAR MILL extraction]

[@629Justme]

@ Paul M I was wondering if you could tell us where these gears are being used. I am not suprised that these large gears provide a need. I am surprised that there is an entire industry, all over that can support itself by making them. I can imagine that the prevalence of windmills have increased the need for large gears. Where did they go before that. A few are needed for ships. Another few in the turbines that are behind making electricity at a water dam. How many more applications use extremely large gears? thanx.

[@reidkiser6845]

@@629Justme This is the best question I’ve seen so far. I’d like an answer😅

[@hanishawgi1255]

تحيه لألمانيا سيدة الفولاذ

[@GSSurry]

I came here to watch CNC machining and have to listen to disco music.

[@BedsitBob]

You wouldn't want to make a mistake, while machining that gear.

[@r.awilliams9815]

It's Germany, so they would probably do something really horrible to whoever screwed up...like forbid him from drinking beer ever again. A fate worse than death, indeed.

[@danieldamata9305]

@@r.awilliams9815 0

[@technikwolle]

gears for adults. not as the small 2m gears that we had to hone by hand from the full in school.

[@JohnDoe-rx3vn]

Whoever chose funk as the music, i appreciate your good taste.

[@mrMankx]

right on, 100, agree

[@williamlee7371]

Got the Shazam straight away on that

[@timjohnson1199]

The "music" sucks.

[@ericclaue]

Love how all the suits are on the floor

[@davehall44]

Sales staff chasing late jobs.

[@thechurchofdiscountdan7436]

I like how casual the music is. Just some God tier metal work going on, no big deal.

[@gs7865]

If you title it showing a process, show a process, not just random clips.

[@trexmidnite]

What an essay..

[@thuyhangle720]

Chồng em quá giỏi

[@629Justme]

....any idea what these gears go into? I can imagine a few places where they would wind up at, but to establish an entire company to make them must be a lot more uss for largest gears that I would think. Ships? Hydro electric dams? Wind turbines? What else?

[@texasengineer5511]

They go on the ball mills and SAG mills at the gold, copper, moly etc mines.

[@sajjadfatah9498]

Ships cargo

[@629Justme]

@@texasengineer5511 Thanks highly. One of those things that make you wonder why they make them in the first place. Guess Three Gorges Dam in china took a lot of capacity also.

[@629Justme]

@@sajjadfatah9498 Now I got to find out how many cargo ships are made per year. thx.

[@rushthezeppelin]

I could see large telescopes using gears this big

[@CarlosGonzalez-kt5be]

THANKS YOU!. Señores!. for the VIDEO..SALUDOS. FROM NEW YORK.

[@rajesh6854]

gear for ship engine sir

[@Cacowninja]

Metal Gear!

[@dhanasekaranramdoss4133]

Super Creative .

[@landk8625]

Do you have any video from the gear manufacturing in China? Thank you

[@rogerbegin3477]

Very interesting I like

[@coorskid1971]

Maybe speed up the words on the video, I almost read a complete sentence without pausing every 3 seconds.

[@theahmedmamun]

My dream project.

[@bobdevreeze4741]

So.. if I drop this gear during installation, does that become the worlds largest oops?

[@BigSkyCurmudgeon]

hehehehe our company has a gear sitting in the muck in Alexandria Egypt harbor , dropped from the cargo ship that sent a Missouri[usa] gear to New Orleans shipping company to Egypt. shipping insurance paid for us to build a new one......also have 2 gears sitting in a louisiana swamp after a train wreck. 2 new ones made to replace them too. i'm talking 2 140 in dia, 95 tooth spur gears 24 in face 18 in bore. the egypt gear was much bigger!

[@blakevandenakker69]

Ok but what are these for?

[@pawel.wesolowski]

Mesmerizing! :-)

[@X-Machines]

Yeah

[@HT-ev3gg]

😳 My son's tricycle has a gear too... Just imagine a world without a gear. 🤔 Impossible 😂

[@martinfidel7086]

No ! your sons tricycle has sprockets ! it is chain driven learn the difference

[@trexmidnite]

Which song is it 5:05

[@josephwachira6481]

Awesome 🇰🇪🇰🇪

[@Agustin_18.09]

I love Kenya, and África! Greetings from Argentina 🇦🇷! ❤️

[@stephensharma4994]

this could have a really informative video but instead you choose to show people ,,, instead of how the process is actually done ....!!!

[@bneale]

It's a commercial advertising their services to clients. No money in showing a bunch of nobodies how they make a gear.

[@robertcjessop6540]

you don't ever need to wonder about the people that created that music ever creating anything like that machinery.

[@danburdiek2697]

Love the token blond

[@hamideljaouhari708]

كاين شي خدما مااعندهاش الميزان تااتحط سامل مثلا شي مهراز اتفرغ ماشي اليكير ولا الفوسيكير اوجه تمارة والشمس

[@nferraro222]

One of these employees is not like the others....:) Pretty amazing machining, though.

[@danielbrstak5730]

Where can I find so giant gears? In the power plants or inside the cargo ships ?

[@FiferSkipper]

Cargo ships (typically) use reciprocating diesel engines that run at the same (very low) RPM as the prop so a direct shaft is all that is needed. Gear trains like this are needed to convert high-RPM sources like gas and steam turbines, to a lower RPM for the prop shaft. From what I can tell, only military/naval vessels regularly use these in ships. I can imagine that large factories may use gear boxes on this scale too but I've no experience with that. That being said, I doubt power plants would need any gears like this because the electrical generators work at the same high RPM as the turbines. Funny thing, when I was in the Navy, it was well understood that the USN doesn't 'buy' the bull gears (the largest final gear in the train) for its ships and subs, it leases them!!! Who knows if that it true but if so, it sure speaks to the cost of such large-scale, precision machining.

[@fredsavage4925]

Cool video, but why was the blonde wandering around writing down what she planned to cook for dinner?

[@enedenedubedene4811]

Ist diese Firma auch in der Lage Zahnräder mit einer echten Pfeilverzahnung zu erstellen? Also ein Zahnrad wo sich beide schrägen Zahnflanken in der Mitte ohne Nut treffen. 👍👍👍👍👍👍 Viele Grüße aus Germany

[@sohbibendidani2062]

Can I send you a CV with 3 years experience in this field? can you help me please

[@georgewhitehead8185]

Very nice just keep it in AMERICA

[@jessefoulk]

What industry might those huge gears be for?

[@tinoadrianferendende5854]

drawbridge mechanisms,mining machines etc.

[@andypughtube]

They go on the outside of cement kilns, ball mills etc.

[@vmvds]

and what about windmills, waterturbines etc

[@nikmotionmix]

The most gears you saw in the video are all made for the steel industry, the big once are used in gearboxes of hot rolling mills, some in converter tilting geraboxes etc.

[@jeffpaggett7274]

White hard hat, long blonde hair, turning gears - can't wait for the follow-up video.

[@tonybaines3332]

is that woman taking orders for the chippy ?

[@leemcclelland2618]

Woman with long hair needs to see picture from Norfolk Naval Shipyard taken during WW2, in the inside machine shop. A woman lathe operator lost most of her scalp this way. The black and white photo was still stomach turning, and effective when I saw it over 40 years ago.

[@Hemant_dhayal]

Fantastic 🎉🙏👍👍🙏🙏🎉

[@josephastier7421]

5:45 Dude forgot his hat. Oopsie.

[@jonruehle9186]

@1:13 Song artist and title please!!

[@theultimatehoomanperson6701]

Instead of making a gear ratio or something they made this monstrosity

[@DazePhase]

Up to 40t pieces... Meanwhile we are making up to 50kg details.

[@user-bn2bp2nw3l]

wow she is beautiful

[@bobjimenez4464]

What ever happened to Western Gear in California? I know that the small work went to the applied technology division in Utah. Who is making the large Western Gear designed components similar to those shown in this video?

[@amitkumar-mb5fk]

Can anyone tell this huge gear is used for which industry /application? Pls let me know name of the company manufacturing such huge gears

[@ryanrlp8385]

Sms group, gears for forging machines

[@timjohnson1199]

Philadelphia Gear makes gears that big, I used to work for them. The big ones could be used for a mill, like a cement mill. I worked for Falk also they made bigger gears than that. The biggest was for a hydro turbine, about 40' in diameter.

[@texasengineer5511]

Hofmann Engineering in Perth, Australia’s can make them to 15 meters.

[@CrashnServers]

Something so satisfying watching the shiny steel shaved off little by little.

[@tadeuszpasternak354]

Dee

[@umakantgajjewar8898]

Where are these giant gears used ?

[@X-Machines]

This is one of its application kzbin.info/www/bejne/nHiYlY2fnrOrqac

[@albertcyphers1532]

This is a sales pitch

[@LarryCarlin]

Cut the crappy music

[@alisardo1119]

We are living in/experiencing a new technological age with its full potential /extent. definitely 😎

[@williamhuang5329]

Hanzhen harmonic drive gear , strain wave reducer, robot gear , over 30 years experience ,

[@need100k]

The blond chick is just there for decoration. Paid to hold a clipboard and look pretty walking around the big machines and shiny metal.

[@marcmiettaux6841]

she's taking orders for cafeteria ??!!

[@ehsarem]

For those commenting on the blonde, just remember, some guy somewhere is probably tired of her crap

[@theskillwarzchannel]

Why are all these comments so sexist? I have known blonde engineers with more expertise than all the guys they were working with. That being said, that long hair definitely does NOT look like it would comply with any safety code...

[@gavinweiler3831]

impossybull - Skillwarz Channel take a joke

[@theskillwarzchannel]

@@gavinweiler3831 you have to make one first "haha sexism funny"

[@shadowknight7584]

impossybull - Skillwarz Channel its a joke if it’s funny and it seems like you’re the only one not laughing so it’s just you that can’t take a joke

[@englishbob5106]

She can check my gear out any time. 😉

[@juliateen5284]

Wonder about this