Expert Level Machining Cuts on a 1200 Pound Part | Turning on a 5 Axis Mill

Everything about this CNC Machining Set Up Is EPIC. Machinists sets up a Gigantic Chuck in the DVF 8000T from DN Solutions. Builds a special custom fixture plate and then proceeds to machine a 1200 pound incredible part. Teaching advanced machining techniques every step of the way. True Masterclass!
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titansofcnc.com/pages/boom25
0:00 Machining 4140 Steel
0:31 BOOMBASTIC 2024 & 2025!
2:18 CNC Machining on DVF 8000T
3:52 Special trick with Kennemetal Insert
5:29 Aeroex Mist-Fit
5:56 5 Axis CNC Machining
8:11 Schunk Magnetic Chuck
11:18 Final OP on DVF 8000T
11:55 ..wait for part 2!
#Machining #Machinist #Engineering

[@russellofcnc]

My jaw dropped, watching this part being machined in-person. But honestly my jaw just fell down several flights of stairs after learning all the mind-blowing setup steps that went into making the part a reality.

[@donniehinske]

Jessie is such a beast on these machines! Good work as well Adam!

[@adamhayes2528]

Boombastic was an amazing event to see and be apart of! Jessie you’re a machining genius my man 💯

[@trevorgoforth8963]

You the man, Jessie! That is a beautiful part, nice work!

[@Thought_Criminal_666]

I used to work for a company here in Ohio that made the largest roller and ball bearings in the USA. I was charged with making 20 foot diameter bearing races on a Bertheaz (spelling) boring mill (vertical turret lathe). When I started there I was making "smaller" bearings, same size rings as the one pictured in this video. I ran them on a piece of history, a Webster & Bennett vertical turret lathe (VTL) that came here from England after WWII. The chuck sat parallel with the floor ans was called a "table." We had 3 in different sizes. Back then that very machine was making bearings for gun turrets that were killing Nazis! I kept it's name plate when the casting finally cracked and the the entire drivetrain collapsed on itself... I loved that antique! ❤❤

[@philsteele7151]

Was talking to a mate yesterday who worked on Challenger tanks, he was telling me how they had a 24 foot diameter table for machining turret rings on the Challenger, it turned the whole tank body, all gone now.

[@carltonmiller1348]

😎

[@paulkraus4799]

That was an impressive part to see running . You do some awesome work Jessie .

[@shaniegust1225]

Jessie is so fun to watch! Absolutely loved this. Inspirational! Cheers to 2025 Boombastic! 🔥

[@tdg911]

Amazing finish, cannot wait to see the finished part.

[@Rez441]

That magnetic chuck is cool!

[@antprzy]

Im 16 and starting out with machining. 1. And i was feeling nice about my 20kg (44 pounds) part lol 2. There is no way i am missing the next BOOMBASTIC. Its gonna be hard to get there (im from poland) but ima get there :D. Anyway amazing vid. Thanks guys

[@karlwalter2242]

Excellent ...keep on going be self made is the best feeling in the world🎉... 👍

[@barrysetzer]

See you here for next Boombastic!

[@flikflak24]

I miss those small light weight parts Why not the emo show ? I know that tians goes to it. And so am I next time with my workplace. Plus its way closer then the us

[@lucdetuc1549]

Same here but from Switzerland

[@emixowyy544]

Polska gurom

[@4474marcin]

Amazing job guys. This is new era

[@Sara-TOC]

Great video, Jessie!

[@CosminyasAlhumbrus]

Always a pleasure watching you guys

[@christophervillalpando1815]

Great video Jessie!!

[@JohnDough1776]

I've been learning how to use a super basic Cnc machine to cut inlets for rifle stocks. And the lingo used in these videos are making more and more sense. I'm super excited to be learning all this. May have finally found where I want to be in the workforce.

[@mikeballinger1287]

Nice work love watching these just started out cnc machining

[@greg2337]

Loved the show. Hopefully I can attend next year

[@nicolespittler9530]

That’s an awesome part! Great video!

[@14rs2]

Coming soon!! Great can’t wait the 12-18 months before we get to see it!!

[@bobdriver6946]

great video Jessie! You make it fun.

[@mohammedalbattal77]

I think I missed a lot, guys, because I did not attend Bombastic 2024, and I think I will put Bombastic 2025 in my box of wishes that will not come true. You are progressing with amazing strength, waiting for that day when you will get a million subscribers. The coming is more beautiful and success is closer than you can imagine BOOM ❤

[@epilox]

I got a little cheap 3018 Pro for my birthday the other day, and i was amazed by that... then you got these guys just ripping through whatever they feel like aha Its insane what can be made on these machines

[@markdavis304]

Nice work Jessie!👏

[@karlwalter2242]

This is absolutely awesome🎉

[@melanielandsman122]

Amazing video!

[@luhanadamson8795]

Thats not a show thats International EXPO quality and even better!! Titans of CNC are Motivator!

[@FreeKnowledge1111]

Jessie this is really nice! I love watching you on that beast of a machine! =D Looking forward to part 2, but you have me worried about the Ø90mm drill =O

[@MetalOWLD2-lt7io]

That machine is insane :O

[@2SMPerformance]

That DN Solutions DVF8000T Blows my mind, it can basically be a fully capable 5 axis vertical mill and a Vertical Turret Lathe all in one.

[@kb8030]

My bad! Subscribed now!! Thx for the learning!!!

[@dylanbaer]

i would be stoke if i had a shop as equipped as this and i found out "oh no i have to custom engineer and fabricate my own mounting plate" like bummer now i have to spend all day doing this. Looks real fun!

How about doing a video on how to install an overhead crane? 👍

[@BrilliantDesignOnline]

Impressive: Jessie going from boring bars you breathe on and break to a 1200# monstrosity.

[@-aepo-]

The music is great.

[@JayTGTmc]

you should do a video explaining how to read inserts. I talked with Kennametal and understand a little, but i think a full crash course would be good.

[@flikflak24]

Only one question. Why did you program the faceing/milling of the top surface where it moves in both x and y instead of just moving in towards the center is x and then spin the part around ? Just like in one of the old videos on the 5 axis haas mils ? Also is that a big insert or does Jessy just have small hands ?

[@JohnSchuetz-js7lk]

Looking forward to 2025

[@shortymack340]

Man u are a genius 😆

[@williamgordon7548]

I've been producing coal car wheels for a long time. Finishing the I.D. with a 642 sandvik at +/- .001. I do it on a Mazak Integrex e1060 5 axis machine.

[@swikocki]

Nice work! What's the roundness like, its fairly thin walled, any distortion from the jaws?

[@ManuelRamcanny]

Question here. You are sharing speeds and feeds for this cuts. And I know you are not running coolant for filming purposes. Well, if I add coolant, can I be more aggressive with the cuts or should I keep the feeds and speeds shown?

[@bobbycheshire4033]

That's small where I come from The whole machine would fit on the table of a big Shibaura horizontal I used to climb the big ladder on the head to change spindle speed !!

[@Krzewo86]

Hey! What is the surface speed on that OD turning?

[@tessierrr]

6:47 this is the best view

[@MechanicsInsights-uz7om]

😍👏👏

[@darkwater_ebonrose]

what is the song used in this video? sounds awesome!

[@Hydrazine1000]

That part, as it is at the end of Part 1, has some serious Lord Helmet vibes. (For the younger viewers, that's a reference to a Star Wars parody, Spaceballs from 1987.)

[@user-xp4ib3qu4w]

What rhoughing insert do you use?

[@BrianSandoval-ji4yk]

What insert was used to turn that mill scale ? 😮

[@BinaryBlueBull]

I have a question, merely out of interest: Do you guys as a company still run production for clients? Or is the company now solely focussing on education? I understand if you don't want to share this but I was just wondering, because if you were still running production while taking on the gargantuan task of organizing such expansive educational resources that would already be majorly impressive. But if you are solely focusing on education lately and so are able to organize all this (free!!!) education without income from machining jobs while still prospering as a company, that would be beyond impressive. In any case, you guys are killing it, both in this video and in general! You have put together a team that not only really knows its stuff but also is able to explain complicated things like you all were born to do it. You make it seem easy while in reality, properly explaining things to a layman or someone with lesser skills, in a way that they fully understand the concepts, not only requires certain hard-to-master skills but also requires a deep, deeeeeep understanding of the subject matter. In my experience, the primary mark of a bonafide expert is when they are able to explain the most complicated topics in their domain in a way that someone with zero knowledge not only understands the concepts but can even start forming their own connections between those concepts and start learning on their own

[@Fullion-CA]

I wanted to come to the open house show but southern states is a long way from northern Alberta Canada.

[@D3nn1s]

So how are you going to finish the 2nd side of the part now? Theres no way its done, is it?

[@oftankoftan]

that's a lot of *_maturiul_*

[@dominic6634]

once machined a 5000lb flange that was intense lol

[@amaythakkudu3839]

I am from India, I wish if I could attend

[@canonicaltom]

Chris Maj: 1200 pounds, wow.

[@jeremyshoeman1830]

sooooo titans of cnc makes lower receivers?

[@kevinspacey5325]

You made a whole adaptor plate instead of just adapting the bolts?!? Ah, I get it. Content runtime. . . . .

[@stefanoravelli6317]

No Capto? Bad news!

[@chrishapp2540]

When lifting such parts, you should use a piece of fire hose between the rope and the component to prevent the hoist from being cut open. These are actually basic knowledge of occupational safety...

[@nickw3159]

A friend of my always used old inserds to remove millskil ore numbers from parts

[@jorgevelasco5283]

wow bum!!!!

[@cyclingbutterbean]

1200 pounds? Northrup/Grumman in Sunnyvale CA that would be considered a "small part" 12,000-20,000 pounds now we're talking BIG parts. They have a lathe there that has a 120" face plate and the bed length is 30 FEET long. Did a tour during a job interview. They also have a horizontal milling machine that had a piece of steel on it that weighed 22,000 pounds. Estimated run time with 3 shifts around the clock was 4 months. For 1 freaking part! The machines they had could easily make the machines that are in Titans shop! Needless to say I declined the job when it was offered.

[@Houcnc]

Whos that badass machinist in blue collar shirt @ 1:31 😂

[@barrysetzer]

I don't know, but the guy at 1:09 seems wayyyyy better

[@nadca2]

did anyone else read the thumbnail as 'MASSIVE FART' for a split second?

[@FutileZebra94]

funny seeing this knowing 1200lbs is one of the smallest parts ive ever worked on

[@Tnj8228]

Weird I've made 1000s of different parts mostly small parts on lathes with live tooling. Never got to play with anything this big.

[@jteran1922]

Quemas las herramientas jajajajaja

[@greggc.touftree5936]

Time to get on a diet, Hoss.

[@archie3537]

Not bad , missppissi

[@ackbar8297]

What a shame your tool isn't long enough.

[@CAMER_21]

🤣i do make 7meter parts....and this is big??

[@TITANSofCNC]

For a live event… it’s Great

[@CAMER_21]

@@TITANSofCNC only for live event isn't it🤣

[@brianevans1946]

Too over the top video.

[@ostry599]

WTF MEANS LBS? ITS 2024, DEAR AMERICA, START USING METRIC SYSTEM....

[@trevorgoforth8963]

Dear ostry599, No thank you! Sincerely, America.

[@barrysetzer]

We did a video on that just for you! kzbin.info/www/bejne/gKCngoKnd5qWkMksi=byK7rnKvPb4g5HxW

[@BowlGOfficial]

how are they to unlearn something that was used as the foundation of their country?

[@stiles3711]

No thanks, have a good day

[@verakoo6187]

The great thing about the US is we have this wonderful ability to use both and not have a superiority complex about numbers. We dont see a meter and wonder "wtf is that thing?" Like u seem to do with pounds. They both have use cases in which one is easier than the other. Customer asks for 22" or 558.8mm? We don't question why, we just make it because it's the same thing 🙄 As far as manual programming imperial is usually superior as u have to type less numbers. Metric is superior for making things sound bigger tho "yeah u take that 76.2mm" does sound alot better than 3" lmao.

[@jamierussell6051]

WWG1WGA

[@dooder126]

Your videos are impossible to follow with all these cuts to shameless self promotion

[@unaffected_covid]

When you do what you love, it's not even work anymore. I love being a machinist! 🦾💯