Thank you very much for the instructions! I was able to do it in situ and fix a leak that I've had for over a year! Recently it wasn't leaking anymore, but almost pouring. When I bought my D1 300tdi, the pump was leaking, I've had another sh one fitted at a mechanic and that cost 1000e in total, only for it to start leaking as well after a few hundred kilometres! I only had to pay 30 pounds for the seal kit including the shipping and the work was pretty straightforward. Just keep everything as clean as possible, and if anyone wants to do it in situ, it isn't that tricky, you only have to move the black bracket out of the way for the o-ring to roll into place (very tight clearance between bracket and pump).
@BritannicaRestorationsАй бұрын
Well done!
@rsage_ Жыл бұрын
You just turned a 3 hour job into a 20 min breeze. Thanks for the great content.
@BritannicaRestorations Жыл бұрын
Great to hear!
@WilliamNicholsonParker6 ай бұрын
Great video! I watched your one about finding timing from the pump last year when I bought my TDI, helped me sort it out, and now you've done these ones for the rear and front seals as I've discovered mine are leaking - what a bloody godsend you are! Thanks for making these videos and giving clear working explanations of quite finicky jobs. Legend!
@BritannicaRestorations6 ай бұрын
Glad it helped
@niviuk83354 ай бұрын
Great video. I just had to do all seals on my pump - because of bloody bio fuels: My pump held 200miles on the first HVO100 tank before it started to leak heavily on the rear o-ring. I took the high pressure part off and put a green Viton o-ring in (should be resistent to bio fuels). A little more delicate for the first time than doing it your way - but I'd liked to check the springs and other interiors too. Please keep on your great job - I've been enjoying dozens of your clips. Thank you so much :-)
@BritannicaRestorations4 ай бұрын
Glad it helped
@RascalWorkshops-pw1cm8 ай бұрын
Thanks for such a good video. After watching this I did mine in situ. Harder to keep the o ring from lifting out when in the car as even with inspection mirrors it’s difficult to keep in place on the underside. However I used thin nylon rope to ‘floss’ it in place whilst tightening it up. Your video really helped solve a last minute leak before a long journey. Grateful to you.
@BritannicaRestorations8 ай бұрын
Glad it helped
@b0atyard3 ай бұрын
Thanks for the video, I really had no idea until I watched your vid, gave me the confidence to do the job myself. In fact I did it the hard way, on the vehicle, a bit fiddly but managable, so happy to start her up and no leaks. Range rover VM 2.4.
@BritannicaRestorations3 ай бұрын
Glad I could help
@malcolmyoung7866 Жыл бұрын
Interesting method Mike my VE pump was stripped down to replace all the seals etc....so the pump head was 'off' for all that stuff. Nice to see a different approach. My pump has 5 nozzles but I think that shouldn't make any difference to placing that seal in there.. On re assembly I used red rubber grease on the rubber parts..its what i had at the time...
@BritannicaRestorations Жыл бұрын
As a few have found out there are a lot of small parts in the back of the pump - It is possible to do on the engine, but if the back seal leaks, then you can be sure the front is not far behind!
@jjt1093Ай бұрын
Perfect timing to find your vid on this, mine just started to drip from this area and seems to be a bugger o ring, is the parts kit for this just the 20mm series ?
@jjt1093Ай бұрын
Ill add here, so I fixed it with pump in place,kinda fiddly but definately can be done:)thanks for this clip saved my butt
@richardmatthews1911 Жыл бұрын
Thanks for the great video If doing whilst on the vehicle do you need engine at TDC and stop solenoid out. Much appreciated
@BritannicaRestorations Жыл бұрын
Don't know - simpler to do on the bench and do the front and rear seals at the same time
@richardmatthews1911 Жыл бұрын
@@BritannicaRestorations thank you appreciate the videos
@scholtenez Жыл бұрын
Good instructions, just what i needed as my rear o ring is starting to leak. Can you measure the rear o ring and/or give me a link or part nr. For it please? Much appreciated!
Thanx for the reply. Most likely I have the right O- ring already. VITON 55X2.5 ID (can you confirm?) . I will try and fix it on the car in the near future.
@BritannicaRestorations Жыл бұрын
Sorry I think the site mentioned 60 mm?
@scholtenez Жыл бұрын
Yes the O-ring I have has an inner diameter of 55 and outer diameter of 60. Thickness is 2,5mm
@gdrivers1 Жыл бұрын
What did you do to make sure the springs in the pump are tight to the head ? Other video i saw had a way to make sure springs were tight before removing head for gasket ? May be i missed it ?
@BritannicaRestorations Жыл бұрын
You only need to expose the O ring to replace it = no more. But on one, the head was rusted to the body and jumped out, needing the end of the pump disassembling and cleaning
@xlegendary_831x711 ай бұрын
will it be the same process for a pump that’s for an intercooled engine?
@BritannicaRestorations11 ай бұрын
Should be
@owensteele1645 Жыл бұрын
I use Vaseline to act as a dressing for the rubber door seals. It stops the rattles when driving along, and keeps the rubber feeling soft and staying in shape.
@BritannicaRestorations Жыл бұрын
And stops them sticking in winter!
@vainkatryАй бұрын
I dont have any vaseline, would regular grease damage the seal long term?
@BritannicaRestorationsАй бұрын
Depends on the seal quality - original should be Viton
@vainkatryАй бұрын
@@BritannicaRestorations It is Viton as far as I know, from a complete Bosch kit. Some are green, some are black.
What size is the oring for the back? 60mm x 2.5mm? Cheers Russell
@BritannicaRestorations3 ай бұрын
No idea - I just buy the genuine Viton ones from Bosch
@jjt1093Ай бұрын
Another question what size it that O ring I get mixed parts online and dont need whole kit its only this ring leaking for me, just need a size or part number would very much appreciated
I found one incredibly close to original size gonna have a go and see if it works
@Retro-Future-Land7 ай бұрын
Is this the same process on a TD300 fuel pump assembly?
@maat8249Ай бұрын
yes
@ousmanfadera83102 ай бұрын
Hi prof. Britannica Restoration LTD. I am Mr. Ousman Fadera, an Automotive Lecturer, at the university of Apply Science Engineering and Technology, the Gambia. In Indeed very well educative to me as I transmitted the Lectures to my students. However I have some questions for you to answer please, What is your name? Where did you do your carrier process? What is your Nationality? Does your Company still in operation? If yes, In which Country? Could you sent an invitation to joint your professional workshop?
@BritannicaRestorations2 ай бұрын
It's Mike in Quebec, Canada - Unfortunately I am not available for visits or other ventures as I am rather busy
@Thebrysons9Ай бұрын
Have a 9.5l cumines that has a leaking back seal looks about the same process
@BritannicaRestorationsАй бұрын
Possible - VE pumps all suffered the same problem - Original seal quality for the longest life
@gerardmccarthy2432 Жыл бұрын
The green O ring replacements are a better quality.
@BritannicaRestorations Жыл бұрын
Actually looking at my order they were Viton, suitable for use with vegetable oils, biodiesel and higher temperatures
@malcolmyoung7866 Жыл бұрын
The 'rebuild' seal kit I bought had a mixture of black and green. Small seals where all green but the pump head seal was black...
@BritannicaRestorations Жыл бұрын
All my seals and O rings were Viton
@liamfleming2561Ай бұрын
Thanks again Mike Just did my pump seal tonight its leaking for year thanks again