XTool D1 honeycomb holder / jig adapter

I received my XTool D1 honeycomb and have been using it for a couple days. I had received complaints that my jig kit would not work when using it, so I ordered one to correct the issue. I must say that I was pleased with the honeycomb as far as improving the cleanliness of cuts but did find a few negatives in the design. I took the things that I didn't like and designed a system to correct these issues and allow my jig kit to be used with the honeycomb. The only supplies needed to build the item is wood glue and standard tooth picks. The link to the glue that I use is below.
File on Etsy-
theclackshack.etsy.com/listin...
For my designs, check out my Etsy shop. I build files for projects and tools for the XTool D1.
www.etsy.com/shop/TheClackShack
The links below are affiliate links that will direct you to the product in this video. If you use this link for a purchase, I will receive a commission from the purchase. I remain unbiased and honest in my assessment as always.
XTool Website
www.xtool.com/?ref=TheClackSh...
Amazon links
D1 bundle that I have on Amazon:
amzn.to/3sJRPMC
Wood glue
amzn.to/3Q5igGz

[@jesham4243]

trust me, you are a smart man, when the world falls apart we will need people like you

[@TheClackShack]

My friends say the same thing… lol. Apparently I am gonna have a small town here on the hill if it gets bad…lol

[@CynergyDiva]

I agree

[@nctplarry]

Clackmeister, this is my 3rd time through this video...and it gets better every time! Fella, you are doing the xTool D1 community some MAJOR favors by producing these jigs and then sharing them with us. Your cost on the jigs is actually cheap...and we'd pay more. Just think of how much time and frustration you are saving us! Have a great weekend...and stay super cool down there in Chilton County!

[@TheClackShack]

Thanks

[@chucklenz9011]

As an OLD Industrial engineer you are a smart savvy man. I don’t know what you do on the outside but your one smart feller.

[@TheClackShack]

I have done lots of stuff. I grew up with wrenches and saws in my hands..

[@Ingo.01]

Excellent solution, if I may give you a tip, do not move the laser head so quickly with your hand, you now generate current from the stepper motor to the electronics (just like a dynamo) and can damage the electronics.

[@TheClackShack]

I am aware, I don’t move them fast enough to hurt them.

[@raymondjones8899]

Beautifully done. Stay hydrated!

[@TheClackShack]

Thank you! Will do!

[@jamesvolder5320]

Man you are my new favorite channel! I need to come hang out with you in your shop lol. I have such a good time watching, I feel I do some of the same things. Would love to share some ideas with you!!

[@TheClackShack]

We have a live on Sunday nights and discuss lots of topics.

[@TheClackShack]

Thanks

[@brandimagistro1770]

I am so thankful for your channel.. I have learned so much already!!

[@TheClackShack]

Thanks, I hope it helps. We are all learning together..

[@kathypatterson4630]

HAPPY BIRTHDAY, CLACK!!

[@TheClackShack]

Thanks

[@Chucka1463]

The cheap dowel idea is brilliant and worked exactly as you described it. I'm stealing that idea.

[@TheClackShack]

Enjoy. Glad it helped

[@Thegoat6446]

Really enjoy the channel! I just got my D1 pro 10w and after "playing" around I can see the value of this and your jigs in making things easier to line up. I purchased the jig kit and this one from your Etsy and have this one cutting at the moment. Thank you from humid ass South Texas.

[@TheClackShack]

Thanks, glad you like it. Alignment was my biggest struggle when I started. I had to create an easier way. It works well for me in almost every scenario. Stay hydrated…

[@signptr]

I am new to laser and your videos help alot, thank you for all your efforts, trials and materials. Keep doing what you do.😊

[@TheClackShack]

Thank you! Will do!

[@darrellv8187]

I bought your plans and made a set from 5 mm plywood (from a big box store) and it potato chipped as it was being cut. I just finished another set using 1/4" (6 mm) MDF and it is perfect! I modified the layout for less waste. Many thanks!

[@TheClackShack]

Nice work!

[@michaelschuler8984]

I cut both your adapter kit and honeycomb kit last night and I am really happy with it. With air assist I was able to cut the jig at 400 mm/s and 3 passes and it worked great. The jig fits perfect and is much better then redesigning the z assembly. Well done!

[@TheClackShack]

Thanks, I am glad you like it.

[@dennishall8090]

@@TheClackShack Thanks, had some initial trouble with the D1 Pro 20 watt not cutting a clean circle. End up finding right belt 1 tooth off and the rest was cleared up by a little more tension to laser head belt. Working on cutting your jigs now. I saw in one video they were a bunch of jigs on one sheet. Thought I had bought all yours. Please advise, thanks for getting back to me

[@michaelsmith861]

Another great video/tutorial...Keep them coming.

[@TheClackShack]

Thanks, I am gonna try. Thanks for watching

[@naterife8871]

Thanks for sharing. I like the jigs you have made.

[@TheClackShack]

Thanks, they make things easier for me..

[@naterife8871]

@TheClackShack I have a D1 pro on order. First for me looking forward to it.

[@Sheenaeb091909]

Clackman! I am another laserengraver AND beekeeper person as well! Brother…..you are a LIFE SAVER. I am loving the setup! I liked and subscribed and am going to get the setup from ya homie!

[@TheClackShack]

Thanks..

[@majo2469]

Thanks a lot for making these videos! I've watched several of your videos as I just ordered my XTool D1 Pro. Each time I watch a video of yours it feels like I've got a mentor working with me in my shop. I've learned a great deal, and that wouldn't be possible if you hadn't been driven to share your experience. (also, awesome drone shot at the intro to your video, nice property!)

[@TheClackShack]

Thanks, I try to approach my videos as if I have a student in the shop. I try to keep it simple and avoid being too detailed.

[@highperformancebassboats]

Very egggggggggslent !!. I am ordering my x Tool D1 Pro tomorrow. I am a complete newbie to lasers. I have learned so much from you. Your gigs will make my life so much easier. I have been in construction for 50 years. I know the value of tools, jigs, time and effort saving shortcuts. I noticed a t shirt you wore with a drone on the back. My son in law is 20 year police and currently head of traffic and their drone program. I live in the desert of west Texas half way between Dallas and El Paso....right in the heart of oil country. Odessa Texas. Thank You again for sharing your stuff with us. I'm looking forward to learning more from you. You rock!!!

[@TheClackShack]

Yea, I did drone work for a while as a side business. Those are my old shirts that I wore when flying to maintain high visibility. I still fly for work and to make videos. I have a personal Mavic Pro and an Inspire 2 at work.

[@MakerMeraki]

I just bought the jig and all accessories, and it's ABSOLUTELY money well spent! The smartest design for the D1/D1 Pro I've seen! You downplay your intelligence, but you are clearly a very intelligent person, and your design shows it. 👏👏👏

[@TheClackShack]

I have my days. Thanks.

[@GregoryScott1]

I believe the four magnets you put off to the side are for the bottom of the honeycomb. One for each corner, and again, maybe not, just figured I’d throw that out there. Anyway, I love your videos, and will be traveling with the RV for the next seven months and plan on doing nothing but making templates, so that I’ll be ready to rock ‘n’ roll. Again, appreciate the time you take putting out these videos.

[@TheClackShack]

I do not put anything in the corners without supporting the middle. I wont be using them for that. I cant stand a saggy honeycomb. Thanks..

[@geirrosset]

This is a great and very reasonably priced addition to the D1. Bought it and will burn it asap.

[@TheClackShack]

Thanks

[@raymondjones8899]

Good stuff. Got both of mine burned last night. Very snug fit for the legs. Solid!

[@TheClackShack]

Thanks

[@DaddysGreenEyedMonkey]

Thank you! I just ordered my xtool d1 with the honeycomb. It should be here any day! I can't wait I get everything set up so I can order your jigs!

[@nctplarry]

I'm kinda in the same boat as you, Ellen. However, I couldn't wait until my D1 arrives...I went ahead yesterday and ordered the jig from the "Super Dave" Etsy shop (shoooooot, it's only $3--worth a whole lot more than that!) and have it on hand for when the D1 arrives and I get it set up in my garage workshop (which, like his, is also not air conditioned).

[@TheClackShack]

Thanks, it makes life easier and the hobby more fun. Hope you enjoy it

[@TheClackShack]

Thanks Sir. Glad you like it

[@DaddysGreenEyedMonkey]

I love your videos! I'm a southern gal I'm from Charleston SC born and raised! Look forward to the next video.

[@michaelbird4554]

I think you did a nice job! Thanks

[@TheClackShack]

Thanks...glad you like it.

[@pasadenapaul]

Thanks !!! I didn’t even think about this when I got the jig files

[@pasadenapaul]

Just got the new one !!!!

[@pasadenapaul]

David, really appreciate all your work !!! keep it up!!!

[@TheClackShack]

Thanks..

[@marymiller3989]

Thanks for the video, and explaining the jigs. I saw them for sale on Etsy but was unsure how to use them. They could help me quite a bit. As for the little round magnets (4 in total) are actually feet for the honeycomb. It took a while and multiple videos before I discovered that. If it wasn't for videos like yours and a couple others I follow, I am not sure I would ever learn how to use my Xtool d1. The information that came with the laser was lacking, to say the least.

[@TheClackShack]

Very welcome!

[@pmdinaz]

I love what you do here with the xTool stuff. I find ways to get inspiration to use it in XCS. XCS seems way more robust than it previously was, but I get why you stick to Lightburn. I'm pretty slow to learn this stuff, but I appreciate your efforts and wisdom you've gained along the way.

[@TheClackShack]

Great to hear!

[@jodidonovan3191]

I bought my first D1 10w non pro the last wk of July... I now have another coming this wk.. I REALLY appreciate your D1 videos!! I know they are not the favorite lasers of some of you guys... but for a small home non business laser I have found its perfect. I even do ceramic coffee cups with them! Although I design my own art and files.. These jig ones are too good to pass up . Just bought the files from you !!

[@TheClackShack]

Thanks, the D1 isn’t a bad machine. I bought 2 myself….lol

[@mr.p9882]

I subscribed to your channel for one MAJOR reason...I appreciate that you answer your viewers in the comments. I refuse to sub to folks who brag about their subscriber nub=mbers, then do not show their appreciation for them. Also, I love your content!!! Don't have a engraver yet, but I do plan to get a 20 watt Xtool D1 Pro, (or whatever they have when I bite the bullet!!)...

[@TheClackShack]

Thanks, I try to keep up. Good choice

[@mr.p9882]

I actually received my D1 Friday...got it assembled on Saturday, did some tests and though I have a loooooong way to go, all in all I have dine pretty well...burned a photo on wood, practiced some other burns, etc...cut the photo out, not too bad. Do you have the burn tests for the D1 Pro? Mine came with the 10 watt module, but my order included the 40 watt upgrade, which should be here Monday. So I will have to start over figuring the power / speeds out...

[@bombsqd104]

Went to bomb school in Huntsville… you’re doing awesome and helpful work. New to xtool and you’ve been so helpful…. So much so my girl wants us to have our own clack shack…. Bein on the job too, please go buy your shift a beer on me…

[@TheClackShack]

Thanks. Good to hear it is helpful. Everyone needs a Shack…

[@warpark]

Thanks for this! Super helpful

[@TheClackShack]

You're so welcome!

[@stevedonalson5675]

Very nice. You have given repeatability an easier path. I have a 3D printers and will probably print something. Regardless, nice design.

[@TheClackShack]

Thanks.

[@jhroche75]

Great idea! It’s in my cart.

[@TheClackShack]

Thanks, it works great for me.

[@brendacollazo7163]

You are so smart. I am buying those!

[@TheClackShack]

Thanks, I just have a good imagination

[@mikebari3225]

These things are great, trying to get it all lined up and screwed down aint easy though, crazy tight fit.....rewatching this vid and i think they might have made the rubber corner covers thicker.....going nuts tryin to get the last one in place lol

[@TheClackShack]

The rubber pieces make it a very snug fit. You can sand them some if needed.

[@jhatten73]

I asked a question on a different videa that you answered on this video. Thanks again

[@TheClackShack]

Glad to help. Thanks for watching

[@dallaskappel1]

I wanted to hand you a rag to manage your perspiration so much I missed some of the video haha. Great idea! I will try your idea ! I need a solution for my honey comb. Just got the xtool d1 pro 2.0

[@TheClackShack]

That’s why I now have air conditioning…

[@TinkeringJohn]

Great idea on the corner blocks. I have a Shopsmith and can make those out of solid wood. In those wood kits like U-gears and Wood Trick, toothpicks are also used as axles. Right now, I have my setup on a table I made using a bi-fold closet door laying on a couple of sawhorses. I think I will see if I can come up with a way that I can hang the laser unit on the wall when I am not using it. I was wondering if Luan was good for laser cutting. Noone around me carries 4'x8' 1/8th inch Birch plywood (forget about finding Baltic Birch that size). I have to go to a big lumber yard 30 miles away to get it.

[@TheClackShack]

Solid wood would be nice but my goal was to design an end user buildable file for the laser world. Thanks for watching.

[@robertkoch9570]

The quality of your work, will increase with your comfort! Would you work for someone else in a "sweat shop". Spend the $$$ and buy the biggest A/C you can find! OH ! The video is Great!!!!!!! Going to follow the rest (as I relax in my A/C office!) Thank you for spending the time to share.

[@TheClackShack]

I am gonna tough it out but next summer, things will be different. Thanks..

[@zk_6312]

Great idea. I need to come up with something for my Jinsuko LC-40 to keep both my honeycomb (the honeycomb is smaller than the laser work area at 300x300mm)and the work on the honeycomb from moving. Looks like the first thing I need to do is somehow bolt the laser itself down to keep it from moving. All I know is it is really annoying to have the work piece move just as I start the engraver. I have hold down clamps, but even those are not the best solution, especially with smaller pieces like 50x76mm that I have.

[@TheClackShack]

It makes the work easier for sure

[@TinkeringJohn]

i bought the honeycomb bed in the middle of August and it has both inches and mm on it. I bought my XTool with the rotary attachment, so it came with leg extenders. I used those with the bed to get more clearance for the laser head.

[@TheClackShack]

Cool

[@TinkeringJohn]

@@TheClackShack I don't remember how I had it before, but I got the extended rails for my D1 Pro. The kit comes with a longer cable to replace the original one. The you tube assembly video I followed has you run the cable on the outside and over the top of the side rail so there is no issue with it catching on something under the frame.

[@TinkeringJohn]

@@TheClackShack I remember too that when I used the risers, I used some boards to raise the honeycomb up to where I could lock the laser head at the right height.

[@seanfreeman7029]

wonderful video!! Where do i get the 6 coaster file that locks in with the Interchangeable jig kit- XTool D1 and Pro (FILE) jig?

[@TheClackShack]

I have an Esty shop where I sell the files that I make. Here is the item link. www.etsy.com/TheClackShack/listing/1227967606/4-inch-coaster-jig-square-and-round?Copy&ListingManager&Share&.lmsm&share_time=1689211770811

[@Chucka1463]

Thanks. This convinced me to order one. I got a kick out of you saying 82 is hot. It's all about the humidity not the temp. Here in SoCal it can be 100 but when it's 1% humidity I don't even perspire so it can be comfortable.

[@TheClackShack]

90 percent humidity here all the time. It’s like living in a rain forest.

[@mr.p9882]

@@TheClackShack I am from Georgia so same thing there. Live in Washington State now, so no humidity till around August / September...

[@CaptScott-ff6mf]

Just bought this file, and made the leg risers. Beware that XTOOL has apparently made slight modifications to the machines, as noted on the jig locking panels he has made. I got my D1Pro last Christmas (2022), but just made the extensions for the honeycomb grid. The legs were slightly too close together. Using 2 clamps I could get them in the holes, but then the risers would pull up in the back. I had to trim thin layers off the inside edges with a band saw. Still worth the effort, just be aware if you have a newer modified XTOOL, you'll need to adjust as needed.

[@TheClackShack]

I wish they would get consistent. Sorry about that. Glad you made it work though

[@jesham4243]

I have found that the dry erase board from lowes or home depot works great for jig cutting, very cheap and clean looking

[@TheClackShack]

Cool idea

[@admikewalker]

I like the idea of dry erase boards for the jigs. Do you have a link??

[@garrylewis3987]

Thanks!

[@TheClackShack]

Thanks for watching.... you are too kind..

[@halwalker346]

Great content, what is your go to wood and thickness for jigs

[@TheClackShack]

I use 4.9 mm or 1/4 inch luan (underlayment)

[@jimsoar2089]

Hi I have purchased a few of your designs they are great thanks, have you considered designing a bridging piece between two of the honeycombs to keep them both aligned for those who have purchased the extension kit

[@TheClackShack]

Get some L shaped corner mending plates from any hardware store and place them in the middle. The are metal

[@andrewh4912]

Hi, I purchased your kit on etsy but I dont have the rubber as I have an aftermarket honeycomb. Just curious if you know off hand what adjust I need to make to the file to tighten up the honeycomb, (I have not cut the file yet)

[@TheClackShack]

You can use pieces of foam tape as a replacement for the rubber pieces. They were about 3mm thick

[@donbanti7734]

What eye protector do u recommend for the xtool laser? Thanks plan on getting stuff from ur Etsy store once I get it all set up

[@TheClackShack]

They come with a pair that works. I bought another set that I found on amazon

[@davegoschey182]

I ordered your jig file ans can't wait to get started on them I have the d1pro 10 watt and the i have 1/4 in plywood is that what you recommend using?

[@TheClackShack]

Yes, use enough layers to get them as tall as the honeycomb. At least close to the same height.

[@user-wq4hr6bf3b]

This is what I have been looking to build, but you already have the wheel, but I can't find the download to purchase it. The other issue I have been thinking on is making a quick way to go back and forth between the rotary and the flat maybe you have somthing for that also

[@TheClackShack]

Done that one also...lol... kzbin.info/www/bejne/bHazkqh-dtF0pK8

[@richardpugh3434]

So will this file work with the software that comes with the D1pro or do I have to have lightburn? Haven’t got my machine yet but see this will be a must have. Thanks!

[@TheClackShack]

You can use the dxf format with xcs

[@richardpugh3434]

@@TheClackShack thank you. I got my machine and it came with the leg extensions. I have already downloaded lightburn and really like it. Haven’t even bothered with xcs so far. Getting ready to order the grid jig. I can cut more holes for the legs and raise the bed a little to make up for the extra height. 👍

[@I-LOVE-EARTH]

Do you need to remove the honeycomb when using the RA2 Pro so you have enough height when working on larger tumblers?

[@TheClackShack]

I don't have the RA2 but I use the rotary with mine alot. You have to add the extensions to the feet.

[@chrisharrell2449]

i am new to laser stuff, but my falcon 2 even with out leg extentions fitted. the honeycombe still has a large gap above it about 3/4" to frame

[@TheClackShack]

I am not sure I am understanding. The honeycomb needs to be lower than the frame.

[@chrisharrell2449]

@@TheClackShack yes it's about three quarters of an inch lower than the frame with just it's short feet on standard factory setting no extensions fitted

[@TheClackShack]

That sounds about right. @@chrisharrell2449

[@davidboyett1802]

Awesome videos. Just purchased my XTOOL D1 10W Pro and wanted to get the template for the leg extensions you have on this video. Not sure where they are on your Etsy site. Can you tell me so I can order the pattern? Thanks and keep up the good work.

[@TheClackShack]

You can search my files by XTool or just click here www.etsy.com/TheClackShack/listing/1229695807/interchangeable-jig-kit-xtool-d1-and-pro?Copy&ListingManager&Share&.lmsm&share_time=1680626867497 www.etsy.com/TheClackShack/listing/1247318839/xtool-d1-honeycomb-holder-adapter-for?Copy&ListingManager&Share&.lmsm&share_time=1680626903116

[@andykurila7816]

I might have missed this but what thickness of material are you using for this project?

[@TheClackShack]

I run 1/4 inch luan. 4.5mm actual thickness.

[@kwkstar]

I wondered what to do with the mesh screen and your jigs, Great idea! Yes, I bought this adapter set! btw Those round magnets are supposed to be feet, and the rubber are corner bump guards!

[@TheClackShack]

I knew the rubber were bumpers but using magnets as feet is news to me.

[@deannahepner9355]

If you look on crooks page they use them to hold the wood in place.

[@kwkstar]

@@TheClackShack this brittish guy had the magnets on the bottom plate in one review. Another had the magnets on the bottom of the mesh. I didn't get anything with the mesh when mine arived.

[@TheClackShack]

@@kwkstar there were 4!stuck to mine. They are on my refreshment frig now

[@dylanmorrell6548]

This has probably been discovered since, but the magnets are to space between the bottom aluminum sheet and the honeycomb to all out the smoke to push down and out and act as a cooling bed if you don’t already have one set up. GREAT STUFF CLACK! No jig had been killing me for so long. Thankful for “average” guys like you.

[@arthurtotherow8208]

Hey what are you making the jigs out of? I am about download a few.

[@TheClackShack]

4.9 mm plywood, it’s not material specific

[@RobertMorris-pp4lk]

Purchased the kit and playing around with 3D printing the parts. Would it be possible to get the dimensions of the pieces to make sure I am scaled properly? Thanks for all the cool tips and tricks.

[@TheClackShack]

It is in my store, I had to design and size it to fit. The measurements in lightburn are accurate

[@nicolesmith130]

Sorry to be a bother, I love all of your videos. I'm a beginner to the xtool D1 pro 10W. Can I please ask what timber material I need to use to cut the jigs ect. I'm having trouble with cutting through the material I have. I have 3mm Plywood Pine, Produced from plantation pine resources. I'm not to sure what settings I should be using, please help.

[@TheClackShack]

I use 1/4 inch plywood. Use 6mm/s (6000mm/m) at 100% with 3 passes for 3mm, typically. 4 for. 1/4 inch.

[@nicolesmith130]

@@TheClackShack thank you very much

[@bearkatjim]

Got mine burned tonight and assembled. Great Idea. However, one my RR pieces is off by an eighth of an inch on the etched end. I may be me. I will sand it down to fix it. Just wondered if you had thoughts.

[@TheClackShack]

I have burned 4 sets for myself without any issues, the outlines are all duplicates of each location piece and should all be the same.

[@shannondefriese9598]

Have you considered adding a hole to the jigs so they could be hung instead of stacked? That's what I'm planning on adding to your great files I purchased. Thanks!!

[@TheClackShack]

That would be easy to add a layer when burning. Not a bad idea

[@WiscoInspections]

I found out that the factory magnets are to increase air flow under the honey comb. Have you tried using the 2"legs with the magnets on the bottom? I really like this idea but would love an option that accounts for these magnets or increases the c air gap under the honeycomb. Thoughts?

[@TheClackShack]

Add layers to lift more for magnets if you want. I use clear acrylic spacers under mine. Adds 6mm in height no need for anything else.

[@georgeheleine5209]

Curious to how the honeycomb setup will work with the rotary attachment?

[@TheClackShack]

You can remove the honeycomb when adding the leg extensions but it should work ok. All it needs is a flat place to sit. I have a jig for the rotary to stay in place also.

[@janellgarcia4171]

This is amazing. I really want it as it would solve my issues. I have the Xtool enclosure max. I'm seeing others saying it won't line up with the holes. I have the newer enclosure model that has a solid hole vs 3 separate, for the cords etc. So I will purchase this and get it burned and see if this works with the enclosure with holes like mine. I will update you with the results. I'm hoping it works but it should. Thank you for all the hard work put in.

[@TheClackShack]

It works for me, I have the XTool honeycomb. Many others use it too. I have heard that the XTool enclosure is too small to accomodate it, other than that I don't know of any real issues.

[@janellgarcia4171]

@The Clack Shack To clarify I was in no way saying it didn't work. I think this is brilliant and love your videos and channels. I'm referring to those saying it won't line up with the enclosure holes for the power buttons. I don't have the 3 holes, I have one solid so it should work for me. I was simply saying I will personally do it that way if it works for mine, you can let others who have the one solid hole with xtool enclosure know that it works. I'll let you know how it goes. I'm excited to have this.

[@janellgarcia4171]

@The Clack Shack it works great with the enclosure and the hole is fine for the plugs and power switch. Again, I have the newest style enclosure, that doesn't have 3 separate holes. It has one solid hole and whatever part you aren't using, you just put the same velcro on top. However, I have the extension kit on mine so I'm using 2 honeycomb (xtool) and this won't work for that as the honey combs fall short. I would have a big gap in the middle of the two. Maybe I can play with the file and measurements and figure out a way to make it work. I really wanted to use your jigs lol.

[@janellgarcia4171]

@The Clack Shack another update lol. I guess all those boring construction talks and going on jobs with him did teach me things after all haha. I got it!! I measured the gap distance and adjusted from there. At this point, off hand I don't remember my exact measurements but when I go back to my office, I'm happy to send you the size I adjusted it too if you'd like.

[@TheClackShack]

@@janellgarcia4171 no problem. I don’t have that enclosure to test. I wish they had added a couple of inches width

[@EtchinAaronslaserworkshop]

Just wasn't sure about spruce or pine as they say it gives off voc's so a normal 1x6 1x4 would have voc's??

[@TheClackShack]

Don’t use treated material

[@mikedoingstuff9540]

Hello, I bought your product on Etsy, but I have a couple questions. 1. What material are you making the jig out of? 2.Are you cutting it with your D1, if so what settings? Thanks

[@TheClackShack]

1/4 inch plywood, yes, settings vary from material to material.

[@darrellreed7044]

Is that honeycomb 400mm square? I have an Atezr L2 and think I want a 500mm honeycomb

[@TheClackShack]

I cant recall, that was a long time ago. Sorry

[@deannahepner9355]

I’m curious if you plan to get the extension 940 mm is crazy.

[@TheClackShack]

Not planning on it but who knows. If they would let me get the wide body with a 20 watt, that I might do.

[@stephaniwhetsel5536]

Do you happen to know if this will work with the xTool enclosure, I realize you don't have one but I do. Wanted to know before I purchase. Thanks for all your Alabama engineering ;)

[@TheClackShack]

I have been told that the xtool enclosure is a bit small for it. I cannot confirm

[@vs3d319]

is there a solution for those of us with the extension rails and using 2 honeycomb?

[@TheClackShack]

You can use metal center dividers between the two

[@cmjphoto]

AMAZING!! While golfing today, I was racking my brain on a design just like this!! I figured I'd have a look at your channel to see what you've done, and low and behold, you've NAILED it!! I've already bought your jigs etc, so this will be the next one for sure. I do have a question though, is there a definite reason why you you connect the jigs etc to the back legs? Have you tried the front? I feel like that be easier? Just a thought. I'm cutting out jig panels as we speak :)

[@TheClackShack]

The Wi-Fi antenna is an issue on the front. Other than that just preference

[@cmjphoto]

@@TheClackShack Thanks for the quick reply!!! I've had the Xtool now for just under 2 weeks (my first laser) and your channel has been the GO-TO for my learning curve!! Thank you!!! I might try using at the front, with a slight mod for the antenna. I'll let you know how that goes. Happy Friday!!

[@timmoen7541]

Does your jig work a non xtools honny comb

[@TheClackShack]

It was not made with other measurements. Only if they are the same size.

[@labgeek2007]

What if we have the Comgrow honeycomb? I'm guessing I'd have to modify the files - I think the Comgrow is a little smaller

[@TheClackShack]

Yes, it would depend on the size of the honeycomb but would likely require some modification. I have the latest honeycomb from comgrow but it is way bigger.

[@misskristy4963]

If I was to use 3mm or 4mm ply how many additional lower layers do I need to cut please. Here in Australia we are limited to the wood you fellas get

[@TheClackShack]

I would have to measure the thickness of the honeycomb and divide my 3. That’s the layers needed

[@georgebrown9217]

Could you please tell me how to correct the work space to show my whole picture from the camera?

[@TheClackShack]

You have to have the camera set up high enough to see the work area, then run the calibration process. kzbin.info/www/bejne/n2fMfKNqlLmgd68

[@BrentGoodman_Rowshay]

I run my cables over the top. Dont have any issues with catching any longer.

[@TheClackShack]

If it works...

[@craftywoodworker]

The magnets go under honeycomb corners to create a air gap😎👍

[@TheClackShack]

I used the rubber pieces, and my air evacuation is under the honeycomb. Thanks though

[@deannahepner9355]

Not according to xtool

[@dennishall8090]

Do you leave the rubber plugs in the first set of feet? On the feet, not the honeycomb.

[@TheClackShack]

No, took mine off at assembly and haven’t been back on.

[@aislinciarcia2846]

lol...i printed this out, spent all morning fighting with getting in place, and lining things up, etc. and was sooo happy when i finally got it, and then realized that with the xtool enclosure it wont work because now the holes for the cords dont line up, lol

[@TheClackShack]

I haven’t used them in the XTool enclosure. Sorry. I am guessing it makes the holes lower than the ports because of the added height?

[@aislinciarcia2846]

@@TheClackShack Correct.

[@janellgarcia4171]

@The Clack Shack this is one of the comments I'm referring to lol. Mine should line up as I have a big solid hole vs 3 rectangles.

[@markbigham6653]

Have you thought about adding a drag chain?

[@TheClackShack]

I really haven’t, I prefer the cables hidden. My table has a slot that allows them to exit when compressed. I guess my OCD just makes me prefer hidden.

[@rayjohnson1974]

How will this work with the extension kit?

[@TheClackShack]

Still works need two honeycombs

[@varmit7286]

Have you planned for a mod to use the 20w module? It is approximately 63mm square -- much larger than a 10w.

[@TheClackShack]

I may eventually get one but not in a rush. I suspect there will be a larger bed with a 20!watt soon. They are already marketing Y extensions. I figure a larger machine is coming

[@rickieboyd5769]

@@TheClackShack I just upgraded to the 20w module. Do you know if it will work yet?

[@TheClackShack]

@@rickieboyd5769 , If you are talking about the jig kit or honeycomb holders, I don't see why they wouldn't. The only issue would be if you changed the frame. From what I have seen, the 2o watt is just a module swap.

[@TourmotoDesign]

What thickness of wood do you recommend for these?

[@TheClackShack]

I use 4.5 mm but any thickness will work. Just cut and stack the pieces until they are just slightly thinner than the honeycomb. At 4.5, it takes 5 layers

[@proactivehazmat6324]

Is there a link for the honeycomb kit?

[@TheClackShack]

theclackshack.etsy.com/listing/1247318839/xtool-d1-honeycomb-holder-adapter-for

[@kempyfx242]

What's the material used for the jig?

[@TheClackShack]

1/4 inch plywood.

[@stevenwagner4790]

I dont see this kit on Etsy?? Even after clicking on the link?? Any help? THanks

[@TheClackShack]

www.etsy.com/listing/1247318839/xtool-d1-honeycomb-holder-adapter-for

[@Supremish]

The 1 inch vs 2 inch cedar issue, a pair of xtool risers would fix that wouldnt it? Never mind, that got mention ed later in the video.

[@TheClackShack]

Yep

[@jrosent25]

what is the size of the wood you are starting with?

[@TheClackShack]

I use 4.7 in the video. Any thickness will work but you have to stack more pieces. The ending height needs to be slightly less than the height of the honeycomb.

[@tommybu8156]

Which part of Alabama are you in

[@TheClackShack]

Chilton County

[@RealDustyChandler]

Is there a big difference in using a honeycomb vs a piece of plywood when cutting leather patches?

[@TheClackShack]

For cutting, yes. You will get smoke off the wood underneath. You need a cutting surface for better and cleaner cuts

[@RealDustyChandler]

@@TheClackShack thanks, Clack!!!

[@dennishellesen7212]

try the raiser legs to get it up above the honeycomb

[@TheClackShack]

The objective was to have a flat surface for my jig to rest on. The legs do not accomplish this. Thanks though

[@dennishellesen7212]

@@TheClackShack sadly i dont own a xtool, but i figured that they made the original legs removable so you can ude the raiser legs to get that extra space you need, but it might just be raiser legs only can be mounted on the original legs

[@dennishellesen7212]

and i did see your solution with the locking bloks for the honeycomb, smart made :)

[@brigette3004]

My xtool is extended. I may try this system anyway but it’s 936 mm now.

[@TheClackShack]

It should fit the front or back still. The antenna gets in the way on the front.

[@kempyfx242]

I also can't find the jig for the D1 pro on your Etsy site. Can you send me the direct link?

[@TheClackShack]

theclackshack.etsy.com/listing/1229695807/interchangeable-jig-kit-xtool-d1-and-pro

[@1-Nice-Guy]

Is the actual honeycomb magnetic?

[@TheClackShack]

No but magnets will stick to it.

[@LiamMorgan2711]

Does it matter what thickness of wood it has to be?

[@TheClackShack]

Thinner material requires more layers to get the desired height.

[@LiamMorgan2711]

So just need enough to equal 1 inch?

[@kjs357]

Use the spacer legs.

[@TheClackShack]

They do not hold the honeycomb in place or hold the machine still.

[@EtchinAaronslaserworkshop]

An isn't good to burn???or cut

[@TheClackShack]

Not sure what you are talking about…

[@DadsCommentary]

Couldn’t you just build a 1inch border around the honeycomb then set the laser legs on that?

[@TheClackShack]

You could but you couldn’t cut that using a laser.

[@DadsCommentary]

@@TheClackShack do you know why a double pass wouldn’t line up?