Yamaha R1 - clutch basket repair

Homemade repaired the clutch for Yamaha R1
. . . for more interesting videos click ,, HERE "
/ @paulxchannel

[@adventurerofmusic8675]

There's a lot of people complaining about the shims on the springs. Go to Philippines and third world countries. We made worse repairs. The only thing in our mind is to make costless repairs because new parts is hard to find and so expensive. Thats why we fabricate a lot of things just to make the job done. Why don't you guys appreciate paul x efforts just to help somebody in need. He will not add spacers if he knows in can cause a big damage and engine wreckage. Good job mate. All your work is fantastic. Theres just a lot of "GENIUS" people here in the comment section because theres a lot of parts available in their countries.

[@janjandraper9378]

tama ka boss.. 💪💪💪

[@llewvirtue861]

Years ago, on the old gs1000 and gsx1100, where those springs are, we took them out and replaced them with a piece of square Aluminium block. Bit harsher on the take off, very direct, but bullet proof

[@pbysome]

Ok if you have a crush drive on the rear hub but disastrous if you don't.

[@MURDOCK1500]

Just leave it rattling. It'll sound like a Ducati 😂

[@m1activealesis551]

Me before 3:30. how is going to find a new springs? is he going to be a sav and make his own. Me after seeing the shims. OOOhhhhhhh.

[@toniamezcualozano6714]

Hola vaya pedazo de trabajo,vengo sufriendo el ruido del embrague en cuanto arrancó en frío y la verdad que funciona bien pero cada día hace más ruido por donde yo vivo nadie se dedica a eso y se me hace mui difícil poder arreglarla sabes de alguna campana que se venda que esté con esta reforma o podría mandarte la mía y repararmela? Gracias

[@Marcelo-56]

07:00 To fix the new rivets, a groove is turned and a seger ring is placed, thus avoiding messy hammering‼

[@bevanwilson5642]

Very good I have got exactly the same thing to repair (the rivets) though the basket has had the cush springs disabled by welding which probably caused the rivets to break. The engine that its out of is used in a speedway side car racing setup so lots of traction and abuse I havent taken it apart yet but may make the rivets bigger.

[@1crazypj]

Anyone who worked on earlier Yamaha's would know about 'the fix'. Personally, I think Yamaha should have learned by now the clutch design damper is pretty crap. It's been an issue since the late 1960's with the TX/XS 650's. Too late now but it's better to make some Delrin rods about 0.020"~0.030" (0.5~0.7mm) longer than the fully compressed spring and fit them inside the springs. With the buttons taking up the space, the springs will eventually fail with bits of spring steel flying around.. I forget if it was the 350 YPVS or the earlier RD 350 that was so bad Yamaha sent dealers repair kits for brand new bikes as the broken springs could lock the primary drive when they failed. (someone screwed up the heat treatment) The repair kit used flat head Allen bolts instead of re-riveting. Trying to compete with Honda led to some horrible factory 'mistakes' during production

[@MrYellow225]

would the weights of the pads effect the balancing of the basket when it rotates ?

[@dongmauanhhung9373]

Không ảnh hưởng nhiều vì tốc độ quay của bộ li hợp rõ ràng chỉ bằng 1/4 so với tốc độ quay của trục khuỷu

[@Marcelo-56]

04:45 The supplements in the springs change the compression coefficient and make the transmission of torque more rigid☝️

[@pdr5926]

He is just taking up the slack. The compression coefficient remains the same.

[@kitkat224]

my r1 clutch rattles until i pull the lever in.. is it the same problem?

[@verbold1979]

not good repair in my opinion. You added extra weight and all clutch basket now is out of balance when spinning.

[@chrisjones7281]

Hello Paul, How do you charge for the work? I have the exact same problem :)

[@muratgundas]

2013 yamaha R1 için uyguladım sonuç süper. very helpfull thanks

[@ayoubchari510]

Still working good ?? I hope you reply back 🙏🏻

[@muratgundas]

@@ayoubchari510 it definitely works fine. a total of 17,000 km of roads

[@muratgundas]

@@ayoubchari510 it definitely works fine. a total of 17,000 km of roads

[@Степан_механіка]

Какой материал использовали для заклёпок?

[@martinhulse7402]

Why didn't you just get naw spring made? and just a tip for next time make a tool with 3 posts that stick up, put the basket in a press with the rivets on the 3 posts load the bell washer with the press then pean the rivets over

[@PaulXchannel]

OK

[@neumaddictdesignz887]

Currently working on my 04 turbo r1 and Need to get mine done...how much do you charge?

[@davidbrown7375]

Did you ever find anyone to do it? I need it done aswell.

[@jojonels]

excellent craftsmanship mate, loved every bit of it, out of curiosity, with the rivets, rather than hammering it, could it have been done with an E clip? a noob question, i know, but i figure learning from the best of both world (machinist and mechanic) is great way to learn

[@PaulXchannel]

Thanks.

[@ARMYmanSvK]

Hi. Is it possible to contact you via email or IG/FB? I have same problem with mine clutch basket on SV 1000S. Thanks.

[@sanskrit78]

The video and the comments are all very helpfull. Thanks for sharing!

[@oscarivanvesgagomez7652]

Para remachar ubieras usado la prensa hidráulica por lo demás 👍

[@jettran4465]

What are the yellow and blue springs outer diameter and is it the same for 2007-2008

[@tonyrigg9182]

It maybe a daft question but what are the symptoms of loose Cush springs ? could it make gear change a bit difficult ? or what are the symptoms and reasons for doing this job in the first place a Nooob to this :-)

[@moanalary1477]

what year of this R1 clutch repair ?

[@kawasakirule3707]

I just sent my KZ1000 outer clutch basket to ape in Rosamond California to do the heavy duty springs and put her back together so 175 bucks and hopefully I get it back this week

[@YuraRu97]

Здравствуйте! И на сколько по времени или километражу хватит данной процедуры? Хочу так же сделать на корзине сцепления Yamaha R1 2004 года

[@mabiliorquintero7769]

Excelente trabajas muy bien te felicito, le pones corazón a lo que haces

[@blink4art]

Nice video! I have a question, if you can reply me it would be awesome! Can a clutch basket creates vibrations at any RPMs? I hear some sounds from clutch, light sounds... But my bike vibrates alot, in handlebars, seat, footpegs... I changed the oil, plugs, chain and sprokets, i checked the tires! The vibrations goes away while i'm pulling the clutch at any speed... If the clutch cause vibrations, can you explain me, why? Are the springs behind the clutch?

[@PaulXchannel]

maybe the crankshaft

[@yanhout]

My motorcycle, when I follow you, it turns weak, what can I do for you?

[@vagautohaus4492]

nice vid, although idve used proper riveting tooling to get an ssured terminal at both ends, loks a little precarious

[@lukasraus3391]

just imagine that this bike rews more than 13.000 RPM and this "repaired clutch basket" just crashed right at that RPM. What about new springs and original rivets instead of putting more weight to the clutch?????

[@PaulXchannel]

Don't worry. The rivets keep only sheet.

[@TheKarlosB21]

hey there, what's up? i have the same problem, can i send you my clutch? i need someone makes this work for me how much is this work?

[@user-bj5rb6xf2w]

это все гавно не на долго. Лучшый вариант заказать новые пружины( много частных контор этим занимаются.)

[@c__TattinhNhi]

Công việc của bạn tôi thấy nó rất tuyệt vời😊

[@betancourtmo]

Hi what material did you use for rivets

[@PaulXchannel]

Some steel

[@mandirijayaspring4220]

enak mau benarin apa jua klo alat y lengkap... klo saya spring yg amblas di stel ulang lalu sepuh lagih...👍

[@retesnistube]

Dar matosi išdilę grioveliai nuo diskų.

[@RaulHernandez-m2e]

Nice video. But I don't believe on comressed pins...😮

[@clevinhomotorcycle72]

cb 500,94- 2005 too is defect!!

[@gmc3578]

uh... that might fall apart!!

[@PaulXchannel]

Don't worry. It work well.

[@zakirhussainshaikh6372]

Excellent really good job bro

[@jackiepavlinac2980]

Can you make these? I really need mine done and it looks like you need quite a bit of equipment to get it done

[@dongmauanhhung9373]

Bạn là bậc thầy sửa chữa

[@carminesirignano2984]

Ciao ho visto il lavoro che hai fatto lo devo fare anche io. Mi sai dire il tipo di acciaio che hai usato. Grazie

[@powpow4033]

Have you tested it? Is it still holding or the rivrts broke and also demaged your engine

[@PaulXchannel]

I only share tried and tested works.

[@janjandraper9378]

hi Paul.. watching from the Philippines.. is it posible to sent you my clutch housing housing for repair too?.. same as that spring type dumper..waiting for your reply.. thank you..

[@PaulXchannel]

I do not provide such a service publicly. Thanks for watching.

[@marucsjackson5984]

Where can I send my clutch housing to for a repair

[@888jannn]

Nice job...thanks...💥💥💥🚀🚀🚀👏👏👏

[@nitroglicirin]

Same shit on dl650 vstrom.

[@ryanphilipps1088]

Anyway I can send you mine to have it repaired?

[@jesusperez98534]

Eres un crack estupenda video ..

[@marineashot]

отличная работа

[@azariayehezkel9064]

You don't have press tool

[@icamicha5797]

Fantastic, I like it.

[@MTown-ow2fc]

can I send you mine for a rebuild

[@sohailawan3572]

Keep it up , fabulous work thumbs up 👍

[@ВячеславТретьяков-в1б]

Грибки вставил не под все пружины, балансировки нет никакой

[@zilve5546]

Hi how much for that repair ?

[@TheBingo1951]

io l'ho fatta si fz1 2007

[@endurocenter6420]

Ciao,mi potresti dare qualche info ,io ho un r1,dove posso scriverti?

[@xxpipegamingprxx6171]

I need that how I can comunication with you

[@amarjeetsingh-nw4gd]

I can do this riveting job much better than this...

[@PaulXchannel]

OK

[@robertodsg4732]

Hello paul, nice work! Is it possible to do this on my bike to because mine has the same issue ?:)

[@alingodzila19]

can you put the right dimension on the bolt for basket ? and for the spring also , many thanks

[@PaulXchannel]

Sorry.I don't remember anymore.

[@folerx]

excellent video

[@michaelraquiza207]

Hey Paul, same problem 2006 R1. If I send it. Can you do the job for me?

[@PaulXchannel]

No problem.

[@DesafiarLaGravedadR1]

Bue video I would like you to give me the measure of the ones and ciste because I have the same problem and want to solve

[@PaulXchannel]

Hi , thanks . Sorry i don't remember dimensions . All is just improvisation in my workshop.

[@jtthedrawerer9259]

Do you know where to buy the springs for the clutch basket

[@PaulXchannel]

No

[@azariayehezkel9064]

😎 cool

[@darrendukes8131]

How much to do this ???

[@luisburgos2573]

GOOD WORK THANKS YOU.

[@delanosombra5997]

Hi Paul,amazing job.i am having the same problem with mine basket .how wonder if you do jobs like this for leave?if you do where about are you?

[@PaulXchannel]

Thank you.

[@metinmars]

👍👍

[@Djodjobo]

im worried that padding would make the clutch basket rotation not center anymore and will cause vibration, great job btw

[@PaulXchannel]

Thanks. Don't worry it work well.

[@nunesmotos351]

Quem é profissional sempre mostra suas habilidades. Ótimo trabalho

[@chadrides914]

Do you repair grooved baskets too? If so do you have a video? Good stuff man.

[@PaulXchannel]

Thanks. Yes, but I don't have a video. I will do in future videos.

[@przemekkadunski1719]

Good video ... And do you have vibrations when descending from revolutions at about 5 thousand? I have them after using the sleeves ... Let me know how it is with you ...

[@PaulXchannel]

No problem

[@przemekkadunski1719]

@@PaulXchannel thanks... Well, I have light vibrations ... and I have the same bushings ... And how long have you been riding this clutch?

[@PaulXchannel]

3 years

[@evgeniybeschastnov4627]

Good idea, but the shims can jump out if the springs get shorter. This is a way to disaster... Did you try to find suitable springs?

[@PaulXchannel]

The shims cannot jump out. Even if they were half of spring.

[@evgeniybeschastnov4627]

@@PaulXchannel maybe I am missing something, but it looks like it can get out if the part of it which is inside of the spring gets out of it.

[@PaulXchannel]

@@evgeniybeschastnov4627 Don't worry it work well. I only give good things here.

[@omarariff998]

can use ton press/hydraulic press for riveting?

[@PaulXchannel]

No , just the hammer.

[@jonathanalvarezbrana9939]

Increíble 👏 👏👏👏

[@markellcallicutt3749]

Hey great work,how much for the work

[@asdf4287]

Should there be ANY play between clutch basket and gear? Or they shouldnt allow to move one from eachother at all?

[@PaulXchannel]

Hi, I didn't disassemble the engine. I was just repairing the basket.

[@sebrandomstuff]

Only the play that the springs allows. If the basket is with no tensión should not be any play

[@erixlast6020]

Exelent

[@Pizdzirynka1]

Awesome video except for the shims, replace the springs.everything else I will be doing step by step on my clutch

[@pbysome]

The wear is in the aluminium basket not the springs, it's a common issue and this is a good fix.

[@Pizdzirynka1]

Don’t think where spring sit is made of alloy

[@pbysome]

@@Pizdzirynka1 I do believe you are right, I've done this mod many times on gs1000 where the pockets are aluminium so I assumed , never the less the buttons work well enough to be of no consequence and though you are right that new springs are better they are bloody expensive so the good outweighs the bad.

[@Pizdzirynka1]

@@pbysome that’s all good, the springs are impossible to find anyway so this fix is probably second best option

[@pbysome]

@@Pizdzirynka1 they can be had but they are a fortune and the process of measuring and spring rate length diameter and then getting that across to the sales people.... been there not good. I can get them for gs1000 but they are expensive and I see no issues making buttons, never had issues.btw I Tig the rivets, use the originals it makes the repair quite inexpensive.

[@davidrendek2399]

which model year?

[@PaulXchannel]

I don't know.

[@xxpipegamingprxx6171]

Can you do my basket? Same problem

[@PaulXchannel]

No problem.

[@davidcort2857]

Nice job, was there anyway you could have compressed the springs and slotted in the packers ???

[@PaulXchannel]

I had no other springs.

[@davidcort2857]

@@PaulXchannel Iv'e just worked out that you had to break it apart to get the springs out, so you could have put the spacers in from the top anyway.

[@PaulXchannel]

This way it's better for safety

[@davidcort2857]

@@PaulXchannel Marvellous.

[@mitiracingdimitrov3988]

What type of steel do you use for rivet????

[@PaulXchannel]

Sorry , i don't know exactly. I think CrMo.

[@rianotrijaya246]

Just buy new spring 🤣

[@PaulXchannel]

It was great if they could buy. Give me the link to the store here.

[@matt3122]

The springs are out of spec. Why did you add spacers? This is insane. This is like making a sprocket with fatter teeth when your chain stretches.

[@PaulXchannel]

This is rescue of the basket. The one way when there are no new springs.

[@matt3122]

@@PaulXchannel Doing repairs like this is dangerous. Do you feel comfortable with someone driving that R1 on a track at +150mph with this type of repair? You're talented but you're not thinking well.

[@matt3122]

@@PaulXchannel What does any service manual recommend for out of spec springs? It is replace them. Don't shim springs that are out of spec.

[@PaulXchannel]

@@matt3122 Don't worry . It works well. The rivets do not hold the torque butt sheet with springs.

[@matt3122]

@@PaulXchannel u r crazy dude

[@oblomsubaru]

Делал тоже самое в 2014 году

[@ДимкаХмелев]

Сколько проехал ?

[@oblomsubaru]

@@ДимкаХмелев да дохрена, не считал

[@ДимкаХмелев]

Тыс 20 проехал или больше

[@oblomsubaru]

@@ДимкаХмелев около того, потом продал, скорее всего до сих пор катается

[@ДимкаХмелев]

А какой метал сталь или мягче

[@bartoszszymanski8750]

Hello. great idea ... but these springs now have a different weight from the others. There will be vibration and another repair in a moment

[@PaulXchannel]

Thanks for opinion.

[@derekgee4223]

The springs are fatigued and should be replaced in my humble opinion. I have no doubt these springs can be obtained if you search online not necessarily for motorbike but for press tool release. Notwithstanding that your work is great to watch thank you

[@PaulXchannel]

Ok. Thanks.

[@maciek600r]

Hi, I also regenerated in this way. I also made extra washers and after some time slack and crackling appeared again, sometimes the springs would break. Generally, there must be new springs of similar weight because with washers we already have other rotating masses and the springs do not fulfill their role as a vibration damper at idle speed and some kind of shock absorber when connecting and disconnecting the clutch, and when accelerating and braking the engine. I like your work very much and I know that you will need my experience and you will successfully repair many clutches 😉

[@PaulXchannel]

@@maciek600r New springs are always better.

[@chrisstephens6673]

Indeed you are correct about new is best but in some parts of the world that might not be an easy option.

[@maciek600r]

@@chrisstephens6673 only custom springs, because Yamaha sells whole baskets

[@stealth117chen8]

This Awesome ☝👍💪

[@PaulXchannel]

Thanks

[@redneckracing8895]

It's easier just to go buy a new one

[@PaulXchannel]

Buying is always more easier than repairing.

[@monterz.474]

700...only. For e better do this job and spend 700 or fuel ;) .

[@lakshansingha6967]

😀😀👍👍good

[@PaulXchannel]

Thanks

[@hugolopez4238]

Espectacular

[@PaulXchannel]

Thanks.

[@craigmclean6786]

Hay paul great video man any chance you remember the dimensions of the steel rivets and the buttons for the springs would be much appreciated cheers

[@PaulXchannel]

Hi, I don't remember, all was improvisation. Thanks.

[@nscooz745]

Detonation in 3 2 1. 🤣🤣

[@armenvegas]

What an excellent job. Wish I had a lathe

[@dom2116]

The rivets hermosos!