Making a Carbon Fiber Hood

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AJ Hartman Aero

AJ Hartman Aero

Күн бұрын

Пікірлер: 338
@killarny12
@killarny12 Жыл бұрын
Hey just a head up from another DIY Carbon Guy, since you infuse upwards with the resin below the part look at the MTI Valves for the resin intake line. They will keep the part under vacuum pressure and you wont have to bother regulating resin flow to avoid pooling, and the parts wont lose as much vacuum when the resin inlet line is opened to ambient air.
@aaronbuildsa
@aaronbuildsa Жыл бұрын
I smiled when I realised what that little room at the back of your workshop is.. a sort of poor-mans autoclave (oven, really, no above atmospheric pressure).. After installing the giant autoclaves at Premium Aerotek in Germany, my Dad went on to work with the teams doing exactly what you're doing - but on a giant scale - building carbon fibre Airbus airframes (A350 XWB).. laying out, bagging etc. The only difference is their layouts went on 70ft long, 22ft wide skids to be dragged into the giant 25m x 8m autoclave, making it expensive and annoying if the bagging failed! So thanks for surfacing some fond memories :)
@masondegaulle5731
@masondegaulle5731 Жыл бұрын
Holy sh!t there are some serious "tricks of the trade" being given away here, this is amazing! Thanks for sharing! 👍
@robertzeeland
@robertzeeland 2 жыл бұрын
Truely impressive, AJ! Thanks for taking the time to upload.
@leedhb
@leedhb Жыл бұрын
Lovely finish, thought the seem line between the two halves would be more obvious, but that is great looking bonnett
@HellgrunEngineering
@HellgrunEngineering 2 жыл бұрын
Fantastic instructional content! Do you think you could do a video of the process of making the mold for this hood or any other large bodywork?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
I will eventually.
@pedrorodriguez6709
@pedrorodriguez6709 Жыл бұрын
@@ajhartmanaero I need a crowl hood carbon fiber for a 1993 GMC Sierra how much do you charge or how do you 21:34 suggest so I can make it
@weeman6539
@weeman6539 Жыл бұрын
@@ajhartmanaerodo you do work for others? If so I have some items for a drag car I would love to see if you could help. Thanks either way
@leandrosoaresdacosta1006
@leandrosoaresdacosta1006 Жыл бұрын
Amazing job! Just a question: Why don’t put in vacuum bagging for a perfect bond of the two parts in the end? Thanks, you are great!
@vikassm
@vikassm Жыл бұрын
No hard rule against it. But generally vaccum bagging is needed for lamination with minimal epoxy (weight savings). Clamps do a good job for glueing parts together. Using vacuum bags for glueing parts requires more effort, creates extra mess and a ton of wastage for no additional strength or weight savings! Then again, what do I know 🤣
@heraarryyr
@heraarryyr Жыл бұрын
For intact result
@killroy000
@killroy000 10 ай бұрын
Have you ever made carbon fiber, inner fender wells for like an old Chevelle?
@Laidup77
@Laidup77 Жыл бұрын
What kind of clear coat are you using in the mold prior to Layup? Duratek? By the way your videos are THE BEST composite videos on KZbin please don’t ever stop making them
@Proj3ctLife
@Proj3ctLife Жыл бұрын
If I had this level of skill and access to all of these tools and materials, I'd probably be driving a full carbon fibre Acura TL 😂
@aaronthemartialmechanic893
@aaronthemartialmechanic893 2 ай бұрын
Facts
@JonathanTurboPapi
@JonathanTurboPapi 2 ай бұрын
You and I both lol cf TL with cf wheels too 😂😂
@dannyipwn1203
@dannyipwn1203 Жыл бұрын
awesome video, i would of liked to see the hood latch stuff added and maybe some more of the "side" structure. but this was awesome. any final product footage ?
@El.compa.chuy.21
@El.compa.chuy.21 Жыл бұрын
Love the content! Quick technical question… I’m not sure if this has been answered somewhere already but figured I’d ask. When it comes to the rigidity portion of carbon fiber panels, I recall years ago that some manufacturers would use aluminum/titanium rods as support and to add rigidity. Would doing something like that be beneficial or would it be best to just sticking with all carbon fiber with just carbon fiber reinforcement in those high stress areas? Thank you in advance!
@Birch19547
@Birch19547 Жыл бұрын
Don't know if you still need an answer to this question, but it entirely dpeends on why you'd need reinforcement. If you're looking for rigidity as you said, you will need some sort of brace that would span your contact points which you want to remain rigid. More layers of carbon will not offer this rigidity. Watch any video of someone lifting a fully carbon hood, it bends, carbon is incredibly flexible along it's flat axis, even with thick layers of epoxy.
@aaragan3
@aaragan3 Жыл бұрын
Makes me want to try my hand at it! Also love to watch time lapses, but i have a question for the ballooning of epoxy, what if you were to lay the part flat? Would that not eliminate the gravity issue?
@EddieNanakase
@EddieNanakase 27 күн бұрын
In his videos, he says that he prefers doing it this way because it keeps air on top of the resin when infusing. His method minimizes air getting trapped below the resin because air is lighter than a liquid and tends to move to the surface
@JOEGGGJOE
@JOEGGGJOE 2 жыл бұрын
Wow, that was great. Was that 2k automotive clear you sprayed? I have a autobody background, so I’m big on prep. The clear coat doesn’t have to be prep or scuffed for the epoxy/cf to stick, after it was cured? Have you ever used clear gel coat or is that what it is. Great video man.
@rohanpuri1989
@rohanpuri1989 2 жыл бұрын
I believe in mold clear by duratec
@Bytrl
@Bytrl 2 жыл бұрын
@@rohanpuri1989 what? I have the same question about what was used for that coat
@danielh4759
@danielh4759 2 жыл бұрын
I have the same question. If it is gelcoat I dought it is UV resistant. Would be curious what clear was used.
@Loudfire__
@Loudfire__ 2 жыл бұрын
@@danielh4759 pretty sure its gonna be sunshield by duratec
@watchingvideosyup
@watchingvideosyup 2 жыл бұрын
Curious to know the answer to this as well. Just started my Composites class at DATC
@patrickbell3446
@patrickbell3446 Жыл бұрын
Is the clear coat you spray in the outer mould a urethane clear coat? Maybe a gel coat clear? And it becomes part of the final part? I couldn’t tell if it was still tacky when laying the first layer. Great video though!
@robertfontaine3650
@robertfontaine3650 3 ай бұрын
Amazing that so little fiber and resin can create a strong piece
@user-kc9cn5js1u
@user-kc9cn5js1u 8 ай бұрын
Really awesome work, I would love to see your moulding process Keep up the good work
@jeroen-surf
@jeroen-surf 2 жыл бұрын
Again a great video! What spray tack do you use? Thanks! 🤙🤙🤙
@turbomaxicopa
@turbomaxicopa Ай бұрын
Cómo consigues que no se note las uniones de la fibra de carbono,gracias y buen trabajo ,yo haré unos paneles cuando tenga tiempo,que están muy mal
@elvisevanessa4713
@elvisevanessa4713 2 жыл бұрын
Following your work from Japan Congratulations!
@infernii
@infernii Жыл бұрын
Brilliant video! Thanks for taking the time to make it! Would you mind if I asked what knife you are using the cut your carbon as it seems almost effortless in comparison to scissors?
@isaacwheeler2431
@isaacwheeler2431 Жыл бұрын
yep
@WEIGHT_LOSS_Motorsport
@WEIGHT_LOSS_Motorsport Жыл бұрын
My favourite youtube channel, so much good infos to work with composite. Great job🤝
@alex.toader
@alex.toader Жыл бұрын
Awesome stuff! What was the final weight of the hood pls? And how much heavier would have been if the bottom part - the reinforcement was of fiberglass?
@BigBrotherIsTooBig
@BigBrotherIsTooBig 2 жыл бұрын
Love to see your work but it seems like there are no videos where you instruct on the layout.
@kylemcnair7513
@kylemcnair7513 2 жыл бұрын
How do you match the weve of the carbon waying laying the two halves over eaach other?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Top secret. But have been thinking of doing a video on how I do it.
@domp1819
@domp1819 2 жыл бұрын
@@ajhartmanaero please do!
@LS3Keyso
@LS3Keyso 2 жыл бұрын
@@ajhartmanaero yes!
@Justk75
@Justk75 Ай бұрын
That's incredible 🏴󠁧󠁢󠁳󠁣󠁴󠁿
@no1pek460
@no1pek460 Жыл бұрын
Awesome! What Carbon thickness do you use for hoods?
@isaacwheeler2431
@isaacwheeler2431 Жыл бұрын
7
@garydeandeery
@garydeandeery Жыл бұрын
Iv done a few just covering the bonnet with carbon fibre then clear coat UV finish. Best way is resin base coat wait till tacky then roll from one side to the other. Don’t try the spray glue way
@mattlee007
@mattlee007 Жыл бұрын
very nice job ... my only complaint is i would have loved it if you would have slowed done at certain stages to show more detail and show the skills (just like the epoxy part... clearly a great job .. beautiful finish. Please show that
@aliozanerbektas
@aliozanerbektas Жыл бұрын
What's the weight difference between carbon fiber and the oem (metal) one?
@johnbehneman1546
@johnbehneman1546 2 жыл бұрын
GREAT VIDEO AND EDUCATION. I NEED TO START SIMPLE AT FIRST. THEN BUILD FROM THERE, THANKS FOR SHARING I LEARNED SO MUCH!!!!!
@Ewat69
@Ewat69 9 ай бұрын
IM GLAD YOU LIKED THIS VIDEO ENOUGH TO PUT THIS ALL IN CAPS LOCK
@docbuildsit2038
@docbuildsit2038 7 ай бұрын
Great series. What glue do you use to bond the hood components together. I believe some people use methylmethatrolate
@robertoarteaga7152
@robertoarteaga7152 Жыл бұрын
That looks nice. I have a question I bought a carbon fiber hood but the holes for it to get bolted to the car are closer and don't match with the cars hinge
@tannercraig1567
@tannercraig1567 4 ай бұрын
Seen a few of your videos and blown away by the work you guys do!!! Would love to know if you guys do custom carbon fiber hoods for random cars (ones not already on your website)?
@ajhartmanaero
@ajhartmanaero 4 ай бұрын
We do not. Wayyyy to time consuming to do the molds.
@oliverf944
@oliverf944 2 жыл бұрын
I use to make carbon fiber bonnet 15-20 years ago. there wasnt many people doing it back then. i used 1.5m roll widths so you dont see joins
@manitgoel3630
@manitgoel3630 Жыл бұрын
superb. Can u please tell exactly what type of carbon fiber you used
@stevemantoan7227
@stevemantoan7227 8 ай бұрын
Hi, really nice job! A question, what kind of glue do you use to weld the both parts together?
@motorsports_culture
@motorsports_culture Жыл бұрын
Thanks for all these videos you published. I have noted that in making the hood in some cases you apply a clear coat on a mould before putting the first carbon layer for infusion and in some cases you dont. Is it really neccessery to apply clear coat? Does the applying a clear coat makes the outside surface more shine or? Thank you in advance for your answer!
@Jack_Hurst_
@Jack_Hurst_ Жыл бұрын
3:37 at 0.5 speed got me 💀💀🤣🤣
@andrewbrown6522
@andrewbrown6522 Жыл бұрын
I have a plastic boat that is made with upper/lower clamshell style pieces. Id like to split it and use it as a mold to make a CF version. Im wondering if i could do it for under a grand. I have service truck worth of tools but no vac or other related stuff. I use the boat for river adventures and its setup to row. Id want to incorperate some keel sheilding for landing and dragging/rock protection. I currently use hdpe patches that take hours to make. Boat is 10'x4'x36" & weighs about 140lbs from factory with foam blocks inside. Wondering where it would sit if made from CF.
@imaanster322
@imaanster322 2 жыл бұрын
So dope, I love love love the process
@RLCPLUMBINGLLC
@RLCPLUMBINGLLC 2 жыл бұрын
As usual the video was great. Could you break down what you have in you vest?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Several people commented on my vest. Might be worth a video soon.
@andrej4833
@andrej4833 8 күн бұрын
hi, what spray are you using to seal the first carbon fiber layer to mold?
@jrich436
@jrich436 Жыл бұрын
There is a significant price difference between a fully CF hood and a single layer CF over a fiberglass or ABS skeleton They aren’t marked up at all
@domp1819
@domp1819 2 жыл бұрын
Love your videos and quality. My question is what is the blue tape you use to keep the weave from getting messed up when cutting the carbon and also when making a Chevron seam in the middle of the hood?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
blue tape is just blue tape. I did a video on how I do the center weave.
@blobcsgo7190
@blobcsgo7190 Жыл бұрын
Thanks for sharing, seems difficult, Nice work
@Boosted_e63chuck
@Boosted_e63chuck Жыл бұрын
Nice but is there a way to get a bigger width so you don’t have to have the seam in the middle of the hood?
@ajhartmanaero
@ajhartmanaero Жыл бұрын
Yes. There is 60" wide carbon.
@Hi-jk1fd
@Hi-jk1fd Жыл бұрын
very nice work! can you sent me a link were i can buy the carbon fiber roles?
@АлмазАлмаз-б9ш
@АлмазАлмаз-б9ш 2 ай бұрын
Стыковка лицевой углеткани сделана с помощью какого то скотча интересного, не могли бы сказать какой это скотч?
@jasonp978
@jasonp978 2 жыл бұрын
Much respect - craftsmanship ! Make any parts for 996's ?
@Carsntime
@Carsntime 2 жыл бұрын
That’s fantastic! Have you got a link to the clear coat you use to spray into the mould before the carbon goes in? I alway post-lacquer my stuff but this looks much better!
@AdamNZ
@AdamNZ 2 жыл бұрын
Clear coat weighs more
@Laidup77
@Laidup77 Жыл бұрын
Did you ever figure it out? I’m also looking to buy lol
@armenvegas
@armenvegas Жыл бұрын
Awesome!!! How do you get giant rolls of carbon fiber fabric?
@dubbleA100
@dubbleA100 Жыл бұрын
Do you have a video on the mold process? I think that would be a really dope and informative one
@ajhartmanaero
@ajhartmanaero Жыл бұрын
Yes. A few videos ago we did a mold.
@johnnieburge4997
@johnnieburge4997 Жыл бұрын
Can you make me a custom carbon fiber hood & trunk?
@Scott-kd4gs
@Scott-kd4gs 2 жыл бұрын
What product do you use to bond the two together please?
@lamariabderezak3976
@lamariabderezak3976 2 жыл бұрын
Very very neat work I loved this and the result was amazing Tell me pleas at 18:47 what kind of glue you used??
@philoffhistree6700
@philoffhistree6700 4 ай бұрын
what was the little spray can you used just spray glue or something else, also it said on screen that you used clear coat i thought you had to use gel coat did you use any release stuff as well or just straight up clear coat onto bare mold
@averycalderon3917
@averycalderon3917 6 ай бұрын
How long does it take you to make just one hood? And appoximatley how much are you paying for all the materials. Im looking to make a boat in future out of csrbon fiber and i would like to have a good idea of the time and cost.
@jus1975
@jus1975 Жыл бұрын
love the videos. Im going to attempt a hood for car soon. Do you need hood pins if Im using a factory latch. And do you have any recommendations on a vacuum pump. I have one from harbor freight. Not sure if its adequate. Thanks again
@darrellrogers5703
@darrellrogers5703 14 күн бұрын
I own a bmw 328i e92 coupe i don't race 🏎️ however these hoods are fantastic I'm interested in buying one I'd only need the front hood latches installed but yeah I'm doing my own carbon fiber trim pieces myself but the hood is a great weight saver ➕ they look amazing if you do sell them please let me know 🎉🎉🎉🎉🎉
@cunbal
@cunbal 2 жыл бұрын
Thanks for the great video! So you basically only have two layers? Do you think it would survive at high hood temperatures?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Never an issue yet
@kenecchi
@kenecchi 2 жыл бұрын
Would you be willing to share your strategy for making pleats in the butyl tape, in regard to the frequency and length of them versus the amount of bagging material? Or do you just sort of eyeball it?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
On something this relatively flat, just a few random ones roughly eyeballed. More pleats is always better than not enough.
@aieaman
@aieaman 2 жыл бұрын
just subbed! had a question. How did you go about making your molds for the carbon fiber?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Stay tuned. Editing a mold video right now and will be out soon. But simply put the molds are orange tooling gelcoat and fiberglass.
@TTL834
@TTL834 7 ай бұрын
may i know what product you use to demold? so resin wont stick to the mold or in the other video to the glass? also i see you used 2 pieces... is the line between both sheets visible? thanks
@Gborohooo
@Gborohooo 6 ай бұрын
What's the surface of your workbench if you don't mind me asking? I'm making a table to cut my fabric on and have been trying to find a material I can use that's large enough
@fernandodelavera9146
@fernandodelavera9146 7 ай бұрын
A.J what kind of spray do you use GeForce saying down the carbon fiber? I would like to try this process myself. Thank you
@printrun5
@printrun5 Жыл бұрын
what is the purpose of that white “core” stuff? wondering if isnt better to use the same resin instead of panel bond to glue both parts together.
@capitao2259
@capitao2259 9 ай бұрын
What carbon fiber fabric do you use. it looks like it dosent frey at all
@wtfftw24
@wtfftw24 2 жыл бұрын
But.. when you spray clear coat on waxed surface don't you get plenty of fish eyes issues? Thanks
@DAV4WSR1
@DAV4WSR1 5 ай бұрын
no lung protection for carbon fiber dust, for the beginning???
@jojinapigkit4680
@jojinapigkit4680 Жыл бұрын
hello good day, what core material did you use in the hood and how thick is it? thank you.
@Martink9191
@Martink9191 2 жыл бұрын
first time seeing, that clearcoat is applied as first one and ther tride... Why not clearcoating final part?
@Jaredkyatchi
@Jaredkyatchi 2 жыл бұрын
So cool to see stuff like this. Whats the weight difference between this and the stock hood?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
This was 11lbs. Oem aluminum is 23 and oem steel is 36 or there about if I remember right
@youtuberAstar
@youtuberAstar 2 жыл бұрын
What is your "clear coat" ?? Is it resin OR a paint? Thanks form New Zealand. Love watching your vids. Thanks for sharing. 10/10
@arkriffer3691
@arkriffer3691 2 жыл бұрын
Clear coat is a spray paint to make the surface look shinny and clear
@fM4047MF
@fM4047MF 2 жыл бұрын
first video of your's i watched and i subscribed now excelent work. But i have a question what is that component that you use to bond two pieces together thanks.
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
3m panel bond
@Mdf76
@Mdf76 Жыл бұрын
hello very good job! question with what do you cut the carbon can you show the tool you use? THANKS
@garydeandeery
@garydeandeery Жыл бұрын
Dremil if gone off or sharpened scissor when in cloth
@crybaby6108
@crybaby6108 8 ай бұрын
How does your resin stood up for 40mins+? Doesn't it dry quick? What's your method for your resin to stay dense for quite a time?
@jayguesty8268
@jayguesty8268 Жыл бұрын
I want to learn how to make my own carbon fiber bonnet (hood) am i wrong by saying i can do it in reverse to the way you am doing it to use the outer skin or would i just completely mess it up doing it that way ?
@DBatty
@DBatty 2 жыл бұрын
You make it look so easy. When if most definitely isn’t!
@3xeplodng_3agle_studios
@3xeplodng_3agle_studios Жыл бұрын
What are the particularly difficult parts? I actually want to know. Planning an attempt for the near future for one of my cars.
@tombeasley1943
@tombeasley1943 Жыл бұрын
What does that hood weigh compared to a stock hood?
@ajhartmanaero
@ajhartmanaero Жыл бұрын
9.5 vs 23
@Philly_2JZ
@Philly_2JZ 2 жыл бұрын
This is the 2nd video of yours I’ve watched (subscribed now), and I’m curious of something. Wouldn’t you want the first layer to be as close to a single sheet as possible so you don’t have split lines or potentially mismatched strand orientation to the customer facing “show” side. I understand that some shapes make this impossible (likely). Just my curiosity.
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Yeah. There is 60” wide carbon if you wanted to use that.
@YuichiTamaki
@YuichiTamaki 5 ай бұрын
Wow I didn't know clear coating prior laying up was possible!
@DirtyBond
@DirtyBond Жыл бұрын
Could you make a video of all the products you use and why 🙏🏽 please ❤
@hoppeanofasgard1365
@hoppeanofasgard1365 Жыл бұрын
What's the strongest resin to that bonds to carbon fiber and can stand the stresses and temperatures placed on it in the automotive industry?
@minhhieuvo9168
@minhhieuvo9168 2 жыл бұрын
really nice! Can you make car door which have window glass frame??
@kaijudt8358
@kaijudt8358 Жыл бұрын
Nice video nice to see how Something is builded. But for what you wear this vest ?? Best wishes from Germany
@ajhartmanaero
@ajhartmanaero Жыл бұрын
It holds all my tools.
@kaijudt8358
@kaijudt8358 Жыл бұрын
OK that make Sense 😊
@ODGColornChrome
@ODGColornChrome 2 жыл бұрын
Awesome! Would the resin flow better if the part were horizontal as opposed to vertical?
@clypeum5063
@clypeum5063 2 жыл бұрын
the orientation is not critical. the vacuum sucks the resin in every direction and is the driving force.
@jameslee1374
@jameslee1374 Жыл бұрын
Is this more an diy set up or mass manufacturing be similar but just a better set up for cost / time saving for maximum profit ?
@T10Titan
@T10Titan 11 ай бұрын
is there prepreg option or is that harder to work with or do you use this method to not have to cook it?
@petergetler2649
@petergetler2649 Жыл бұрын
are the "gule sprayed" tacked places visible? or it is 100% clear ? btw love watching your videos , great job !
@ajhartmanaero
@ajhartmanaero Жыл бұрын
No.
@Mastercylinder_
@Mastercylinder_ Жыл бұрын
I’m confused what did you put before the clear coat ? To make it come off with the hood ?
@erat91
@erat91 Жыл бұрын
Does it matter what weight carbon lays where? Does it matter what order it goes in? Or is it purely for cosmetics?
@zc18crx
@zc18crx 2 жыл бұрын
What type of clear coat did you apply?
@Unexist12
@Unexist12 2 жыл бұрын
so big detail in a vacuum and I can't keep a simple plate in a vacuum ... everything checked, tried many times and still leaks out..I don't understand what's wrong
@jerrydevera9373
@jerrydevera9373 Жыл бұрын
15:33 would it be better if the part is horizontal as opposed to vertical so you dont have to fight gravity?.. love the content
@ajhartmanaero
@ajhartmanaero Жыл бұрын
I used to do large stuff flat and never noticed a difference. I always try to infuse uphil simply cause it’s easier for air to float up ahead of the resin front.
@jeffmcguinness7132
@jeffmcguinness7132 2 жыл бұрын
Thank you for the amazing vids. Can you let us know the tape you use for the sharp edge seam? It also looks as if you leave the tape during the infusion process?
@ajhartmanaero
@ajhartmanaero 2 жыл бұрын
Check my videos list. Did one specifically on it.
@murk1352
@murk1352 Жыл бұрын
Slick technique! Do you do E82 135i hoods…? Nice job…💪🏻🏁
@ajhartmanaero
@ajhartmanaero Жыл бұрын
Thanks. I don’t have a mold for E82’s so can’t do those.
@murk1352
@murk1352 Жыл бұрын
@@ajhartmanaero Oh I see, maybe something to think about in the future. Lot of guys out there that would buy your hood & parts. For the E92 as well…👌🏻🏁
@samueluger8620
@samueluger8620 Жыл бұрын
Bonjour, faites-vous les parties pour moto?
@gamundilorenzo8864
@gamundilorenzo8864 Ай бұрын
Nice Job , you don't make hood for Alfa 156 ;-) ?
@grumpymealey2441
@grumpymealey2441 2 жыл бұрын
Great video as always
@jeanfrancoispoivre4438
@jeanfrancoispoivre4438 2 жыл бұрын
Super ton travail !!! J'adore pour le vernis brillant en première couche... Bravo.
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