How to Manufacturer Process Of Truck Engine Piston - Production of Engine Piston |

[@Samael_Arkon]

Самое главное в процессе изготовления - это каждый раз, после каждого из этапов, бросать поделку на землю. Это несомненно даёт ей +100 к прочности и +200 к точности размеров. Работает в любом производстве.)))))

[@АндрейВедута-ы3ь]

главное цена и количество

[@ЮраКоновалов-н1ш]

Это процесс постепенной ковки

[@0154sanya]

@@ЮраКоновалов-н1ш Кованные поршни очень надёжные.

[@subb26]

это уплотнение металла!)))

[@user-oberon61]

@@subb26 По любому...)

[@alexalexey2372]

Профи делают, даже взвешивать не стали, настолько уверены в качестве выполненных работ.

[@mikhalex2911]

Полнейшая курстаршина.

[@ИванЗахаров-ж8г]

Да, знают свое дело:)

[@andriooxsb]

still better quality comparing to russian garbage made by kacaps

[@Misha_MTZ]

​@@andriooxsb ahahah Polak kurwa think that He is important member of EU... Russia has self Made Economics. EU Economics based on American Investors money. Russian people have more Respect in eu, than you angry antirussian dirty polish (chez, litva) Prostitute. What would you say?

[@Николай-э4ч4ь]

​@@andriooxsbтеперь вы знаете как делают в России 😂😂😂😂

[@MsKonstantin65]

Примерно таким образом и в ссср для себя делали. Батя рассказывал что такие поршня «росли» и приклинивали в цилиндрах. Их вынимали протачивали и так несколько раз. Это все было от незнания того что алюминий калится, старится и естественно при литьё из металлолома нужно добавлять лигатуру. Когда я по заказу изготавливал поршень на какую-то импортную косилку то и элипс точил и конус и под палец за одну установку растачивал. Лигатуру честно не применял негде было взять. Термичку естественно тоже исполнял. И все работало! Картингистов тоже выручал но тут все сложнее. Режимы эксплуатации очень жесткие. Иногда поршня рассыпались на кусочки и ресурс был в общем низкий. Применяя знания и умения можно и гараже делать вещи. Но в этом видео конечно показано полнейшее непонимание многих нюансов.

[@fonar-pro]

я думал, что из люминия без литья под давлением нормальных по эксплуатационным качествам детали никак не сделать.

[@MsKonstantin65]

@@fonar-pro почему же, я отливал Картера на микродвигатели для авиамоделей. Моторчики были лучшими в мире. Только в Англию не менее пятидесяти штук продалось

[@fonar-pro]

@@MsKonstantin65 ну мотор-часов то они много не сделают. Для моделей, думаю, вполне нормально. Для реальной техники - только при отсутствии альтернатив.

[@MsKonstantin65]

@@fonar-pro вы правильно говорите. Но с применением газоотводящих присадок специальной лигатуры и опыта даже в гаражных условиях получается достойно.

[@ВасёкТрубачёв-ч6ф]

@@MsKonstantin65 Непонятно зачем юбку точат с двух сторон. И не показали как растачивают вторую бобышку. На расточке бобышки видны поры.

[@yahenp2084]

Я даже не знаю, что прекраснее литье или токарка :) С другой стороны если сразу пускать опять в переплавку у них же, то и норм.

[@vlad55775]

сверловка

[@googleinvestigations233]

I’ve never seen a job site where the individuals took a lot of precautions for safety hazards. I’m glad to see everyone has their safety sandals on.

[@महेंद्रगंझू-ढ1ध]

उसने मुझे अपनी ओर खींच लिए ओर बढ़ चले है और यह होटल के निर्माण का

[@महेंद्रगंझू-ढ1ध]

ओह यह फिल्म एक थी

[@महेंद्रगंझू-ढ1ध]

ओ खखखखठखखखखखखखख नख ऐ ओख और खुद

[@महेंद्रगंझू-ढ1ध]

ऐ

[@rafaelruiz4939]

especialy steel toe boots an gloves jajaaj

[@Shmayzer]

По идее даже с тем оборудованием что показано на видео и той технологией литья МОЖНО делать нормальные поршня на низкофорсированные двигателя, я уже молчу про всякие водокачки которые почти на нафти работают. Всего то и нужно - культура рабочего процесса и немного знаний. А так конечно "Страшно, очень страшно, если бы мы не знали что это то было бы не так страшно, но мы знаем, и нам страшно!" ©

[@sir.2015]

Boo russia boo

[@PredatorBOLT]

@@sir.2015 а вкладыши из солдатского ремня слаboooooo!??? 🤪

[@dinarkhayrullin6575]

дизельные двигатели бывают низкофорсированные?

[@RusLSystems]

@@dinarkhayrullin6575 Минимум 15 атмосфер, и то это почти предел. По хорошему двадцатка нужна и выше.

[@evgenk8391]

Соосность отверстий под палец, сделанных за два прохода, будет просто шикарной! Сам палец надо забивать кувалдой и прихватывать потом аргоновой сваркой, так как канавки под стопорное кольцо - нет.

[@ЮраКоновалов-н1ш]

Эти поршни можно только на кастрюли переплавить

[@bykvskijjevgenijj]

А ты уверен ,что все пальцы кольцом штопорятся ?

[@Hatori88100]

@@bykvskijjevgenijj да возможно что там под плавающий палец поршня но эти товарищи не пользуются какими нибудь маломальскими измерительными инструментоми и делают все на глаз, соответственно будет ли нужный натяг при запрессовки пальца или он нарежет при первом запуске двигателя борозду на цилиндре это только бог знает.

[@КонстантинКоннов-н2р]

Не эти поршня идут только на Майбахи, Мазерати, ну ещё может быть на Феррари.

[@FedorsWorkshop]

там посадка на палец на горячую, скорее всего

[@AlexRass17]

За всë видео ни разу не применяли измерительные инструменты. Вот что значит мастерство!

[@ТамараНикитюк-е2т]

пхахахахаахах))))

[@flashgarage]

Плавят все подряд и плевать, что детали из разных сплавов. А потом ещё и в воду раскалённый алюминий, что категорически нельзя делать, в нем возникают трещины в структуре

[@Zabroheniy_metall]

Так он и стоит теперь в 10 раз дешевле 🤣🤣🤣🤣🤣

[@Пид0рХохловский]

Их ставят на движки типа как на поля качают воду, с 1 цилиндром. Которые могут чутли не на нефти работать. С педалей запускают его и понеслось. Врядли там супер - обороты. Так что не все так плохо. Это не эко 6, где поршенек низкий, тонкий как параша. Чихнешь и он раскоколся.

[@СашаРожков-н3и]

Просто ужас ...тем более на дизель ...видно по поршню... Плавят всякую х...ню ...углерод -то выгорает ...и обработка не правильная ...по всем параметрам ...кокель хороший внутренность с пяти половинок ...я делал с трёх ...у обработанного поршня юбка должна быть шыре по диаметру минимум на 3-4 десятки шире чем головка ...потому что в работе поршень держит внизу юбка а вверху кольца поршневые ...я лил с материала АК4-1 и после отливки держал поршня в печке при температуре 200 гр. Всю ночь ...чтобы снять остаточное напряжение !!! Я удевляюсь как они после такого работают ...если только ещё работают ...какой-то муляж поршня ...а не поршень !!!

[@flashgarage]

@@СашаРожков-н3и вы совершенно правы

[@Мак-х7ж]

Ты хоть один поршень сделал, если незнаеш не открывай свой рот

[@viktorviktor2354]

один резец на все операции , очень круто

[@PredatorBOLT]

-и из под наждака.. 😄

[@Валерий-н8ш5ц]

😂👍 Виртуозы хули , все луче чем с кобрами выступать😂

[@Валерий-н8ш5ц]

Да там сверлит алюминий как бронесталь🔥😂

[@Deman2107]

Нравятся эти видосы индусов и ваши коменты пацаны!Но с кобрами выступать не так интересно как поршни об пол ебошить

[@BlueLight9w]

​@@Deman2107 this is not indians😅

[@jackking5567]

Back in 1980s UK we would sometimes buy piston kits for out 2T motorcycles. Most kits were forged billet but every now and then we'd be sold cast kits. The quality difference was very noticeable and if you had a cast kit you knew you were on limited time as they always failed quickly. The pistons here have questionable metallurgy never mind machining tolerances.

[@zimone89]

their 2022 is our 1980...

[@overdrivelzma.9219]

Must be pistons for Indian or Chinese motorcycles.

[@johnrebus1641]

@@overdrivelzma.9219 No with that offset chamber in the middle they are most likely for a direct injection Diesel engine. It would be very interesting to compare the weighs of 30 or so. And what is the Silicon content. How much pi ston to bore clearance is required?

[@CaptHollister]

@@overdrivelzma.9219 Did you see the size ? that would be an enormous motorcycle...

[@CaptHollister]

@thecouchtripper Lower rpm, but higher pressures. If the cheap cast pistons he describes failed in two-stroke motorbike engines, there's a good chance cast pistons of unknown metallurgy and approximate machining are not going to have a long life in a truck diesel.

[@andreymalinovsky2715]

Особенно радует, как токарь отрезным резцом торцует поршень!) Да все другие операии этим резцом исполнят.

[@ОрловПавел-ю6л]

Т блять - Точность

[@101picofarad]

За то все проходы показали )

[@Samael_Arkon]

Не меньше радуют просверленные масло отводящие отверстия не в пазу маслосьёмного кольца, а с захлёстом на юбку поршня.))

[@ridersonthestorm8984]

Больше прикалует проточка отрезным под кольца. Там по идее точность пипец какая ну и чистота идеальная, но по видосу понятно что там не качества ни точности. Ну побегать побегает...

[@mikhailhmelevski7419]

@@Samael_Arkon я тоже для себя зделал открытия, а что так можно было 😁

[@clarencegrady8003]

The recess in the piston top indicates it is for a diesel engine. So does the full skirt, up to a point. Modern design pistons are not round. The piston is slightly elliptical so that when the engine reaches design operating temperature, the expansion of the aluminum piston makes it become round. They left flashing in a number of areas such as the skirt bottom and the wrist pin bore. These pistons have to be for a low load, low rpm engine such as the single cylinder engines that they use on water pumps, etc. Even at a maximum speed of 1800 rpm, these pistons would probably wear rather rapidly and develop piston slap in whatever engine the pistons were in. And as others have mentioned, the questionable carbon intruded alloy could be brittle.

[@billmiller7138]

Maybe these are roughed out blanks that go on to final machining in an actual machining operation? I can't believe that is a usable piece as is. Still the casting is a joke.

[@jlvelar]

Who governs the quality of aluminum or steel?

[@TheBoely]

In a one cilinder it wil last not verry long. If it's a 4 cilinder or more, all the pistons have to weight the same. Otherweise the engine wil shake itself to pieces by unbalance. 1 gram differance is a killer olredy.

[@regimen9786]

Can anyone tell whether zinc aluminum alloy is good for making pistons of bitzer semi hermetic??

[@louisvanrijn3964]

Indeed. Pistons are not round, the are oval, if new. Careful selected metallurgical composition and heat treatment made them last a while in older cars. Modern pistons are forged.

[@dash8465]

Start-to-finish… this is exactly how *not* to make a quality piston. Mixed alloys, water dunk, dropped on the floor, triple chucked on three different surfaces, wrist-pin holes machined separately (and not reamed?), sloppy oil holes, burs galore. Was it annealed? Then there’s the basics.. ambient material temp expansion corrections? Micrometer zeroed for non-standard temp? I dont expect full tilt cnc over there, but we’ve been doing better than this since the 1930’s.

[@outkast187]

But how many have you made exactly?

[@sakuraturbo3364]

This guy knows what he’s talking about is true how the hell this people expect that piston to work properly when no measurement at all was taking not one but you know I guess quantity is always better than quality who cares I’m not surprised if this pistons make it to the market like this why we getting shit parts lately even when you buy brand name parts

[@dash8465]

@@outkast187 but but but.. I see you’re one of those guys. 🙄 I’ve made much more complicated and precise items than pistons, they’re relatively straightforward. Pistons have a simple job; dont crack, dont melt, dont gall and dont slap.. the hard part is done by the rings. The problem with this piston is its used in a diesel with twice the compression of a gasoline engine, the metallurgy is critical and so is a perfectly square and aligned wrist pin. As shown in this video, its junk from birth.

[@XD-te6vj]

I never made a piston in my life. But when he machined the wrist pin hole, my first thought was, how does he know the other hole will line up?

[@julianstafford7071]

@@XD-te6vj They line up perfectly......or they will do when the wrist pin has been installed with a sledge hammer.

[@rxpsycho7326]

I love how the fresh castings are thrown on the ground on top of each other. Nothing like adding pre-wear to the piston skirts. Dust and dirt is good for lapping in the rings.

[@juhajuntunen7866]

Too poor to have any table or storage boxes

[@garyr7027]

​​@@juhajuntunen7866guaranteed they're not so poor they can't prevent tossing them around on the ground. A dog could learn to set them down easy.

[@dieselgeezer18]

they get machined afterwards. So there is no pre-wear on the skirts whatsoever. The dust can be easily cleaned before being put on the machine

[@rxpsycho7326]

@@dieselgeezer18 They throw the freshly “machined” parts on the floor and in a big stack. All the washing in the world won’t help that.

[@dieselgeezer18]

​@@rxpsycho7326 you said in your top comment that the pistons were dropped right after they were casted, not machined

[@alxvlx9020]

Еще при СССР поршня в гараже изготавливали, на коленке. И ничего! Работали! Диванные эксперты комментируют так, будто везде и всегда это делалось на станках с ЧПУ, с заведомо невероятной точностью и всегда под рукой было литье под давлением. Так вот, у некоторых автомобилей, допуск на диаметр поршня, может быть в пол ДЕСЯТКИ. Поршня автомобилей газ 52,53,69,Победа - изготовлены методом обычного лить, все работает!

[@shadetreeforge]

OMG! wth? are you kidding me? I'm retired from Wiseco piston in Mentor . Our pistons were forged from 4032 and 2618 alloys, we had rigid heat treat procedures and tempering formulas. Also proper fixtures and job specific tooling, what most people dont understand is the piston skirt is turned oval (out of round)for a reason! The head and ring groove area is solid and expands evenly as the engine warms up and spreads the pin boss apart there by distorting piston skirt making it rattle (piston slap) oval turning prevents that in the first few moments of engine start up as piston skirt is perfectly round now.

[@chlorophyll6154]

This is a rip-off, OEM, pirates or would you say, it's a local spare part being sold with no brand, it's cheap, so cheap than brand new og certified spare parts, where I come from and other develop country used this kind of technique

[@mathewmolk2089]

Hey, used many a Weisco piston in HP Stock Car and Road Race engines, but I don't think you will find too many in the HINO trucks they use over there. I have no idea how they get away with it but from the looks of the castings they have laying around apparently they do it every day. (BTW, I live in Mentor)

[@panosgamithis8868]

@Ligia Gom HA HA HA HA..... THIS IS PURE COMEDY...!!!!

[@scrumpydrinker]

@Ligia Gom yeah surprised if they last more than a couple of hundred RPM on tick over.

[@AutismusPrime69]

Hey! You are supposed to say what they do is amazing because they live in the stone age and can spin and cut some metal.

[@mattycakes1161]

Could be suitable for a low rpm steam engine or a water pump or something (this is possible as they have all kinds of weird irrigation pumps over there), but I don't believe I'd use it for much more than that.

[@тёмныйвластелинпж]

А техника безопасности пиздец голые работают

[@mathewdasilva4421]

@@hbhahzhy673 English???

[@khalidkhan-om8ud]

@@hbhahzhy673 looks like a Bedford Truck TJ piston.I think that 6 ton truck has a 6 cylinder 5.5 litre diesel.

[@ИбрагимРаджабов-и3ф]

Это точно поршень для дизельных двигателей

[@outkast187]

Truck engine....its low rpm

[@TrueMUNH]

Прикольная пепельница получилась. Можно ещё пюрешку толочь.

[@КрестьянинШаломович]

Поначалу все было о..уеенно , посолил, поперчил, снял пену! Но чёрт возьми, как крафтовый бульон для змея Горыныча превратился в жалкое подобие поршня?

[@rwnagel]

Pistons and housing castings are made of different alloys. Housing alloy is typically A-380 with 3% zinc, .10% magnesium maximum and 1% iron content. Pistons are made of SAE 332 alloy with .80%iron max, 1% zinc max and about 1% magnesium. They are making these pistons out if a bastard alloy. There is a reason for the element content of different alloys. I wouldn’t want to be the one carrying the warranty.

[@julianstafford7071]

They look like pistons for an old DI engine. Originally I think they would be manufactured from a cast Iron.

[@horstmuller7512]

What damn warranty?

[@outkast187]

Sweet a dipship than can use google and copy and paste and thinks he looks smart.

[@RS-yj3gn]

You said it precisely. I kind of knew that one can't make Coke cans into durable pistons, but I did not have the figures like you, hence I didn't open my gob earlier. But... I'm getting a distinct feeling that 'those countries', to generalise, don't care much about quality, safety, innovation, environmental targets, workers' life. Anything is possible, and they make clones very close-looking to the original, but the repair might be short-lived. Skilled people slightly off track. But, hey, they do theirs we do ours. I hope they don't export to western discounters. But one thing pisses me off big-time.... The western nations are leaning out the window right now to halt the effects of their environmental mistakes, but 'those' countries don't seem to have a bar of it. Don't follow, don't know or don't care. They happily pollute on like the West did since the industrial revolution until now more or less. Unfortunately the planet is shared and it don't care where the CO2 (and other stuff) comes from. I wonder if 'these' places have active Governments joining in....?

[@justinwaters8679]

Is this "Brass- Balls Nagel"? Erik Nagel from Opie and Anthony? JK bro, you are so right about a "bastard alloy", they can't expect quality when the alloys being melted are unknown and mixed with oil and dirt and all other forms of carbon and contaminants. These pistons may be used in a under 5000 RPM diesel generator, but anything else risks catastrophic failure at high RPM, which would turn the engine and its components into shrapnel and twisted metal. A dangerous form of manufacturing. All the best Nagel.

[@serbatser9676]

В процессе изготовления ни разу не использовались измерительные инструменты. Только верный глаз и твердая рука.

[@brightrain]

Надо видео снять куда этот поршень установят и как оно работает

[@user-Vitoc172]

В ступе, бабки ежки😆

[@АлександрБрусенцев]

Если присмотреться то в момент когда показывают внутреннюю проточку , видны раковины в литье . Отверстия с посадочного места - сверловка на глаз . эх......

[@Борис-н2н1я]

На УАЗ или Логан

[@ИванЗахаров-ж8г]

@@Борис-н2н1я на этом дерьме такие с завода и есть по сути.

[@ПётрДисяев]

Вот откуда параллельный импорт идет...

[@ЕгорБаишев-т5ж]

Это точно. Но ведь работает, на заре развития техники именно так делали почти на коленках, летали ездили ведь. Если что эти точно выживут, сразу приспособяться, не то что мы.

[@konstantinmuller130]

@@ЕгорБаишев-т5ж вот и не надо опускаться до такого же уровня

[@danielrauer5864]

Horrible in any aspect: Material (wild mixture), safety (sandals), handling (drop it like its hot), machining (manual positioning without measuring), drilling (without clamping), etc. I see nothing that was done at least OK.

[@khaibuicong1933]

Hc tục d không ữc ức chế Robertson một

[@rafal-ot4ui]

@@khaibuicong1933 łlłł

[@user-zw1xs8qw9y]

and yet it works. making lemonade out of a country of lemons

[@HieuTran-ub9gs]

Aqqaqaqqqaaqqqqqqaaqaqqqqqa

[@nuakwilaverak5813]

Best Asian mechanics

[@stevewilson1600]

As an engineer at Rolls Royce we would go to the scrap yard and take the old pistons and make them into ashtrays Only sad thing was I never made one for myself

[@yongyuthmeemuang]

Ilke very good VDO ❤️💕👍❤️

[@michaelb7936]

To all the negatives comments out there, I 100% agree with you but look at these guys manufacturing at a different angle. It's obvious that they do serve a community and have been doing it for awhile. So for what ever purpose these pistons are made for, they got to be working otherwise this manufacturing facility would not exist today as they would not have repeat customers hence no sales. but obviously not the case here. Let's wish them well and good job based on the community that they are serving.

[@spanionneo]

The negative comments are coming from people that have been living in a bubble of privilege. They haven't seen what most of the world looks like still. These folks in the video are at least being productive and not starving and waiting for handouts. Their engineering, machines and systems are primitive by comparison to first world, but they're filling a niche and putting food on the table. If they had our luxuries, they too would have clean shops, latest tools and equipment and methods. But hey, they'll get there soon hopefully.

[@snowflakemelter1172]

Nah, stop white knighting for the incompetent.

[@snowflakemelter1172]

@@spanionneo producing quality products in a safe evviroment is not " privilege " , its what our ancestors worked hard to pass on to us and teach us.

[@jeffbruce9589]

@@spanionneo the parts being made are crap , accept it . lots of indian based cottage industries although crude actually make useable parts , these are not.

[@mhmedbadra1986]

@@spanionneo I like your words and thoughts

[@apokay2796]

The father of an old friend started like this 50 years ago and today it is the most important company in South America.

[@DRaysShop]

Our pistons are like snowflakes... No two are alike!

[@colingreer853]

Pistons are designed with a taper, the tapered shape compensates for thermal expansion and thermal growth. The piston crown gets a lot hotter, therefore the top of the piston expands more than at the base of the piston. I’m fairly sure the pistons seen manufactured in the video were being machined parallel.

[@aurumdeus1]

"parallel"

[@truthsmiles]

Also modern pistons aren't round, they're elliptical, not to mention these are made with completely unknown metallurgy. I'm like 90% sure this whole operation is just done for KZbin views (2.2million!). Can you imagine hand-sawing the "sprues" off every single one with a hacksaw like they did? Insanely inefficient.

[@voanirges]

@@truthsmiles no you are wrong this is not for YT they really do like that and are pretty good, of course not automated, pretty dependent on manual work quality but they have great success according to what technology they use. Metallurgy is ok, the similar is done in most of car production factories, melting old engines and making new from that...

[@_..-.._..-.._]

So you measured the tolerance with your eyes?

[@MrButtonpresser]

Made using the finest CNC* *Completely Native Craftsman.

[@ЕвгенийТарасов-ж7ч]

А поршневые кольца из водопроводной трубы болгаркой нарезают???

[@malenjkimuk9739]

...ну вот, подсказали им сценарий для следующего видоса , ждём

[@ianbrown6156]

Imagine trying to get 6 identical pistons!! As a machinist I’m horrified!

[@ferrumignis]

Even a hobby level machinist would be horrified. Watching him reef down the hard jaw chuck with a cheater bar direct onto the already machined ring land area had me cringing.

[@mitsos_306]

And yet, this was how stuff were made 50 years ago...

[@ferrumignis]

@@mitsos_306 No, fifty years ago in Western countries and Japan etc the quality control was orders of magnitude better

[@ferrumignis]

@Ligia Gom Obviously he is.

[@yuriperes83]

I feel sorry for whoever buys it!!!

[@robertshadrinsk]

Это завод по производству чушек алюминиевых для дальнейшей переплавки. Понимать надо, во. )))Просто красивые обработанные чушки.

[@olliperez9022]

It hurts to watch those worn down, neglected tools being employed to fabricate such an essential precision part, in this case made from randomly collected scrap metal

[@ali-dg9sz]

شسنكءسظ هخمخخ

[@texanonline1244]

the cast metal is the least of the worry

[@jaywatson8054]

Part of me wants to send these guys a set of Sandvik tools and inserts for their lathe work and some new drills for the drill press. It's almost painful to watch.

[@1marcelfilms]

I find it quite amusing

[@YaoiMastah]

This is the first time in one of these videos that I'm seeing a bloke wielding a micrometer. Only saw it once, though. These pistons probably work best when paired with cilinder liners, made at the jaggery factory next door.

[@СергейТалалов-н4ш]

12.05 на поршне каверна от воздушного пузырька-изделие подлежит переплавке-и вообще алюминиевые поршня должны быть кованными!

[@jimmyday9536]

All derogatory comments aside, we all agree that the camera work is superb.

[@sergsmok7379]

На 1:20 недостаток Нет крышки Она может сильно нагреваться, поэтому, её нужно сделать как черпак и "ручку" такого черпака-крышки насадить на трубу. Которая является поворотным стержнем, и труба врыта впритык к плавильной печи. В крышке сделать в центре отверстие для тяги, а с тыльной стороны канавки для прохода газов.

[@КрестьянинШаломович]

Посолил, поперчил, снял пену с бульона! Очень плохо когда поварам завозят неправильные продукты!

[@gearloose703]

It is good to remember where we all come from and how things started long time ago.

[@summers9218]

Guys in comments are an encyclopedia of dos and donts while these guys finished it off quietly. Such people are forced to exists and are more skilled to handle their tools with precision with slippers. Its only a myth that only machines will produce such parts with computers. These guys have proven that as oppose to the school of west. They deserves appreciation.

[@schrodingerscat1863]

they are making crap and selling to people who can least afford the problems this trash will cause. There is nothing admirable about what is going on in this sweat shop.

[@Роман-з1о2г]

The geometry of the piston is broken, usually the bottom of its piston (skirt) is wider than its top. Such a taper of a few hundredths of a millimeter is difficult to mass-produce on a universal lathe.

[@trucks_channel_razborgruz]

*Nice job)* 🔥🔥🔥

[@Олександр-е9б4о]

Представляю это качество,😭😭😭😭. Отработал 13 лет на Харьковском поршне. За такое бы не заплатили. Ни спектрального анализа, переплавляют поршни бу со стальными вставками.

[@alexeyreds546]

Жил в тверской,одно время в 90х.мужики лили,но только на одну страду хватало

[@erwe1054]

стальные вставки потом можно выгрести из расплава и выкинуть.

[@laxerspk]

В печь для плавки с крышки присадочки соскреб :))) После токарной обработки рваноплавленная поверхность.....

[@_mikovp_]

наверно это наше будущее ))

[@Lalchand_lodha_02]

💞💞जो भी प्यारी सी 👀आंखे ये कमेंट पढ़ रही हैं भगवान उनके माता पिता को लम्बी उम्र दे 🙏💞💞. .

[@игорьпередерий-с5ц]

Интересно посмотреть на это поршень через час работы на моторе.

[@sanchosancho8981]

Если добавить в масло верблюжьего помета, притрется, обтешется и будет работать. 😂

[@iga00001]

Что с ним будет на моторе, в моторе работать будет не долго.

[@zORSAz]

Штангенциркуль,микрометр !? 🧐А найух и так сойдёт 🤣😂

[@mohamed-ih8em9dh9m]

رائع 👍

[@peterkemna1008]

Das ist ja Wahnsinn. Eine Arbeit die wirklich höchste Präzision erforderlich macht. Da ist jeder Kolben ein Unikat. Hier bei uns in Deutschland wäre so eine Arbeitsweise bald unbezahlbar. Es gibt zwar kleine Betriebe die Spezielle Kolben herstellen in Kleinserien,aber die sind so teuer das man da bald einen ganzen Motor für bekommen könnte. Mein höchster Respekt an die Leute die so eine Arbeit machen. Schade ist nur das diese fleißigen Leute nicht das Geld verdienen was ihnen eigentlich zusteht.

[@bykvskijjevgenijj]

Потому что вы фашисты.скоро так же будите работать

[@dgb5820]

That is the best reject piston I’ve ever seen

[@АлександрШмачилин-т6е]

Для Кино пойдет. А если серьезно, то нужна точность обработки и бочка и эллипс юбки.

[@Inkognito0777]

Так понимаете если бы была тут точность....то всё равно эти поршни на соответствуют стандартам..на дизель должен один сплав..на карбюратор другой сплав...эти поршни годятся для кастрюль вилок и ложек))

[@ДедМазай-т2ш]

А то, что токарь микрометром замеряет размер полуободранной болванки вас не смущает?

[@preludepatrick]

I can appreciate the craftsmanship that went into making this but I can't see this being a very reliable piston in the long run, especially in a big diesel engine. The way the piston was wobbling while he held it by hand to drill the oil holes on the side...

[@andro7137]

Craftsmanship?!!!!

[@brucejuniper512]

Accuracy is expensive Patrick.

[@shaunchurchill4594]

Your supposed to grind a slight ovality on the piston so there is room for the metal to expand across the wrist pin where there is more mass of material. How you can maintain accuracy by keep taking the tool bit out of the toolpost or tilting the toolpost around is beyond me.

[@sakuraturbo3364]

Come on brother this are ancient tools made by Khufu 😝

[@gooddealonly]

You should not expect any quality product out of this kind of sweatshop with the kind of material and tools. Everything is junk.

[@jeffreyfwagner]

I suspect that these are sent to another company to be properly finished. As shown, I think that these would not do the job in a real engine.

[@dash8465]

@@jeffreyfwagner oh but they’ll try.. seems they have way too many people needing something to do, so their economy is built on “good enough for now, we’ll fix it again next week”. Thus, 10 guys make another piston after 5 guys pull it from the engine, again. Repeat.

[@chlorophyll6154]

This is a rip-off, OEM, pirates or would you say, it's a local spare part being sold with no brand, it's cheap, so cheap than brand new og certified spare parts, where I come from and other develop country used this kind of technique

[@АнатолійТрач-т2к]

да уж техпроцес на высочайшем уровне у меня когдато на заводе когда я работал слесар высокого розряда лил поршня и делал шатуны для спортивных моциков так форма для литя находилась на вибростоле для уплотнения сплава и добавка свинца обязаткльна

[@gennadylashmanov7630]

Ваш слесарь от них не намного отличался ,как по качеству ,так и по технологии.Делал поршни цилиндры ,а при работе прихваты и оплавления .Люди элементарщины не знают о производстве поршней.Поршень ,очень сложная штука ,а его изготовление просто фантастика.

[@erwe1054]

напиши зачем свинец добавлял и сколько ?

[@НиколайСидоров-ч7б]

Ручная работа! Кастом!

[@rickvaiBBB]

Great job everyone. Somewhere there a machine that will be vital to a community for fresh drinking water and these pistons will make a pump work for years, or some type of farm equipment that will speed up the process of an old tired farmer.

[@ramishrambarran3998]

Thank you Sir ! Most of the commenters do not seem to understand that. These are the ones using astronomically expensive vehicles for recreation. If there was not a market out there for these pistons, there would not have been a video for them to shred ! Not too many Indian, Pakistani or African farmers can purchase a John Deere or Cat !!! Trinidad & Tobago. West Indies.

[@Fenderak]

somewhere there will be a machine vital for it's community for fresh drinking water and it will be destroyed if someone installs this piece of crap into it. poor community.

[@dennisyoung4631]

The mold looks interesting (for model engine pistons). I’d use deceased automotive pistons for raw stock, though.

[@ferrumignis]

Using only (cleaned) pistons as stock rather than filthy, oily mystery metal parts would be a good first step.

[@mahmoudmustafa2378]

ما شاء لله على كل شيء قدير على كل

[@ldnwholesale8552]

Even pistons are made from a range of alloys that would not be compatible. I have seen ingots of raw material, made to a grade for die casting wheels

[@beastscientist]

Love it to see my hard working friend To all the negative comment I would say these piston actually last longer than you can think Back an the days my motorcycle 🏍️ piston was seazed off so I just sand the broken edges and Polish it and it's good to go The work they are doing I can't afford.

[@luronoboev5369]

Вот вы смеётесь, а у этих ребят сам Илон Маск заказывает поршни на свои Теслы.

[@mikhailhmelevski7419]

Только у тесел нет двс😉

[@pomaruspoma687]

@@mikhailhmelevski7419 у кресел нет двс

[@luronoboev5369]

@@mikhailhmelevski7419 Неужели? А как ни тогда ездют?😕

[@mikhailhmelevski7419]

@@luronoboev5369 тесла это электромобиль там нет двс, так понятно!

[@luronoboev5369]

Тогда это великое колдунство!!!

[@OceanicGyogō]

Now this is the true definition of handmade wow 😮 😆 but good job 👍 Pakistan 🇵🇰 nice 😊

[@schindelschwingerflohheim4945]

Gussfehler sind auf dem Kolben klar erkennbar. Möchte nicht wissen, was für Gussfehler auch noch im Material existieren. Vor Fertigstellung eigentlich schon Ausschuss.

[@andwjy]

"what's your tolerance?" "oh... 5 to 10" "wow! Microns?" "no... Centimeter" 🤣

[@dircon75]

They cant be using those in a actually engine. There just paper weights right?

[@johnkubik8559]

Aluminum doesn't make very good papers weights. Flower pots maybe.

[@XD-te6vj]

@@johnkubik8559 right! this one has drainage holes

[@Draxindustries1]

Good engineering skills here. These pistons are good quality diesel truck pistons. This particular company has been in business for decades and supplies pistons to Hino, mitsubishi, Toyota , Mercedes & Deutz.

[@benupde1979]

Hahahahahahahahahahahahahahahahaha! That’s the best joke i’ve heard in a long long time.

[@billydankert1764]

Now you see why you can buy on E BAy for Penny's ! Lol

[@Romolo938]

Соблюдение всех стандартов и технологии на наивысшем уровне.

[@ХитрыйДжо-ж8ю]

Ага а потом удивляемся почему поршень с надписью Сделано в РФ или РБ развалился после старта двигателя)))

[@NeuROTHisch]

It's not about the precision, it is not about the Material, it is not about the safety, it's a lot? Not. But it's the chance to build the best you can do with less you have. It is so easy to say how it could work better, but it is not easy to do when you live in such countries.

[@daveticehurst4191]

Those chuck jaws were being used outside their safe limit. Far too much sticking out, bet it was only holding on 2 teeth. Highly dangerous. I have always thought that pistons were machined on a special machine as they are were not truly round. Regards from Australia.

[@marcao768]

Ok forte abraço

[@moshesheckel7369]

Nobody cares where you are from! Regards from your mother's bedroom.

[@РусликСуслик-э7л]

Мотористы Порше, Мерседеса, БМВ, и Феррари с Ламборджини выстроились в очередь за этими поршнями.

[@poszukiwanianalegalu3505]

Te tłoki nadają się jedynie na popielniczkę lub stojak na świeczkę.

[@TheLichtspieler]

In Germany we did the same 110years ago. But the quality was better and we didn´t drop the mechanical parts on the floor, or usa a hammer on it.

[@albinklein7680]

I really want to hear the massive knock when someone is crazy enough to fit one of those pistons in an actual engine, and the diesel spray from the nozzle hits that raw ass combustion chamber. I start to shudder even thinking about that. I am kind of sure that said engine will blow apart instantly if it comes under load. Creepy sh*t.

[@ssnoc]

Amazing how they repurpose the old and create new - very impressive 👍 lots of negative comments without knowing where these pistons are being used, I doubt they are going into a Ferrari race car. Maybe a pump for water or some other light duty use.

[@alexouthwaite3740]

Did you even read the title? It’s fairly clear what the piston is intended for ( it’s truck )🤨

[@jeffbruce9589]

that aint no water pump piston , are you blind ??

[@stacks1548]

Everything in an engine has to be very precise… i feel those pistons would seize up in the bore or damage the sleeves

[@andwjy]

Those are cool looking ashtray!

[@sergsmok7379]

На 16:35 должен быть кондуктор, что бы сверлить не на глаз и заготовка не тряслась

[@kyznecrus]

Я вас умоляю . А обдирка и нарезка канавок одним и тем же резцом ???

[@sergsmok7379]

@@kyznecrus задавая дебильный вопросы вам затруднительно показаться умным. Токаря используют различные приспособления для решения этого вопроса

[@frankmartin7922]

@@sergsmok7379 В видео никаких приспособлений не было показано, просто все делали на глазок.

[@keithglaysher9201]

Now go look at a video of a Marle piston factory and see how many dudes are wandering around the CNC production facility in dirty holed-up T-shirts. This is all those guys know, it keeps them and their families in food and sandals and probably the single-cylinder air-cooled water pumps going for agriculture. Also look at a town called Dar el salam (I think that's right) on the production of all types of firearms Colt 1911s, Glocks, AKs, whatever you want sir, with guys using their feet as vices, hand files, and hacksaws, these are determined people, I can not dislike them.

[@ibiufos]

Always wondered where the diesel knock came from, and now I know. It comes from India

[@protonx80]

Pakistan ... not India

[@ldnwholesale8552]

These are Pakistan. A semi isolated country. India can make decent quality parts,, I suspect all western designed and tooled. But made in India. Reputedly the Royal Enfields while a lot dated are still relible bikes.

[@motosill_garage]

Super precision!

[@ronwakula6737]

The accuracy of the machining is unmatched by any cnc machine in the world !

[@Colt45hatchback]

Well, unless they made it... 😂

[@nicholasward1970]

That factory looking like it's top of the range it's got best money can buy lol

[@maalvi1]

А выемка смещёная от центра поршня, так и должно быть? Я думал будут растачивать на координатно расточном станке что бы она была по середине.

[@василькозьмин]

Це поршень дизеля з прямим вприскуванням ,саме така в нього форма.

[@gjgjd5920]

Это дизель, так и должно быть, так как форсунка тоже не под прямым углом стоит, плюс продувка и прочие ньюансы

[@ramishrambarran3998]

Everyone has to eat. The Ferarri guy, as well as the Lada guy ! The guy in Silicon Valley, as well as the guy in Swat Valley. The Bajaj guy, as well as the Ducati guy. Some people drink Perrier, others drink from wells. The world has to keep turning. Live and let live. Trinidad & Tobago. West Indies.

[@robotmaew]

This is how F1 piston is made.

[@marcbecker9554]

I’d like to see the “truck” driving with those!

[@JOSEF7011]

Such a piston cannot work. This is not how a piston is made. It's supposed to be diecast, not full of bubbles. The oil drain holes are blind???! What it should be? Whatever you see in the video is wrong. This is how we played as kids when we were 10 years old. I take it as a demonstration that it is possible to make a non-functional model of a piston.

[@mathewmolk2089]

Yea sure, no way can they work,,,,and that is why they are making 1000s of them......But I will say I have no idea how thy get away with it. Cast pistons in a diesel ????? ,,,, And just FYI quality pistons like go in a diesel are forged. ,,,,,I will also say I really don't think this technique would work for a formula one car either. ..... But I guess nobody told them this will not work so they have all kinds of engines running over there with these pistons in them. ,,,, Love to see how they make the wrist pins and piston rings. I wouldn't put it past then them to do it with an angle grinder;)

[@СергейЧекунов-о3л]

This piston is enough to get to a high-quality car service.

[@josesoler8568]

Instead of negative criticism, give them credit, they are creative, smart "to do the best they can with what they have, not with what what wish you had" we are really spoiled in some parts of the world!

[@snowflakemelter1172]

It's terrible that we make quality products, in clean safe factories, we are truly evil. Get a grip please.

[@josesoler8568]

@@snowflakemelter1172 This is my point, in our part of the world, we enjoy the clean safe factories, not because we are evil, but because we are more civilized. In that part of the world, those clean safe factories, do not exist, they have to use their ingenuity, skills, to make do with what they have at hand. That is why we, who now better, should admire their effort, no to put them down.

[@snowflakemelter1172]

all the unsafe and dirty conditions and the lack of quality control are all down to their lack of care.

[@josesoler8568]

@@snowflakemelter1172 Sometimes, different cultures are understand, look upon with favor, somehow, it works for him, I don't like it either. If he were in the US, he would on public assistance, no need to work!

[@MangustaCBT]

What alloy are you using? Yes

[@Industriedampfnudel]

the buyer might care.

[@snowflakemelter1172]

20% Coke, 20% Fanta and 60% Lemoade can.

[@t-ashow]

it's amazing work and nice skill in India. i like your video. it's good creative.

[@marcao768]

Muito bom, parabéns pelo trabalho..sou inscrito no canal e gosto muito dos vídeos. Marcos sou do estado de São Paulo Brasil.

[@whathappened2230]

Personally, I think this is cool! I know they do it differently than we would in the west, but they work with what they have and make it work. What's wrong with that?

[@masonknight9056]

*Your videos are always the best do receive a notification each time you post a new video.. We'll have regrets for things we did not participate in...Investment should always be on any creative man's heart for success in life.*

[@coopertremblay4173]

my life is totally changed because I've been earning $15,250 returns from my $4,000 investment with Mark Donald.

[@shantelanju3805]

I heard a lot of investing with Mr Mark Donald and how good he is, please how safe are the profit?

[@samanthajoe8064]

*I traded with him, The profit are secured and over a 100% return on investment directly sent to your wallet.*

[@clarkouellet8046]

After watching so many KZbin tutorial videos about trading I was still making losses untill he started managing my investment now, I make $6,800 weekly. God bless Mr Mark. His been a blessing to my family.

[@jacksonjack6594]

Please how can I contact Mr. Mark I really like what he has done for you, and I also want to benefit from it.

[@ВиталийЛеухин]

На глаз без замеров, без весов?👍

[@skillsway2500]

Very Entrusting job I enjoy this process

[@RinenganOrkum]

Главное что бы на таком поршне машина отъехала хотя бы на 1км от сервиса😆 Ужас

[@АндрейЛипкин-ч8ч]

До следующего сервиса.🤣

[@RinenganOrkum]

@@АндрейЛипкин-ч8ч так если там везде так... Можно всю жизнь между сервисами ездить

[@user-im3dl5kk8h]

@@RinenganOrkum главное чтобы сервисы располагались как остановки общественного транспорта)))

[@RinenganOrkum]

@@user-im3dl5kk8h точно подмечено👍

[@2010travelz]

@@RinenganOrkum это бизнес

[@mircozorzo199]

It's sounds very crazy to me but also fascinating as with little equipment they can make some kind of pistons.

[@horstmuller7512]

Fantastic Tolerances: less then 2 Fingers!

[@mutechpak5089]

I laughed my ass off by looking at your comment 😂😂😂

[@Danil60408]

Der Motor läuft später wie 'n Sack Nüsse

[@АлексейПоляков-д7м]

Вот смотришь на это производство, аж волосы дыбом встают...... Одни алюминий голыми руками льют, другие корявыми инструментом работают...... Бедные люди

[@ВячеславРедкокаша]

во время обучения в мореходном училище, на производственной практике, мне приходилось отливать в кокеле заготовки для поршней. в принципе процесс не изменился. процесс приготовления расплава очень примитивен. в тигель бросают что попало, раскислитель не применяют. на таких поршнях далеко не уедешь. для изготовления поршней применяются сплавы алюминия с кремнием - АК-3 и АК-4.

[@saiansydyk5796]

Там у них много насосных агрегатов для полей и пр. Это для них

[@gullreefclub]

@@saiansydyk5796 Really does not matter what application these pistons will be used except a paper weight because simply put they are poorly manufactured from start to finish, meaning if they don’t fail upon start up there service life will be very short resulting in the owner of the the equipment to have to buy more new parts and either spend his having to redo the job he just did or pay someone else to do the job again. Seriously who cares if the parts are cheap if you have do the job over and over again because the parts that were installed failed before they should have.

[@pulssss]

@@saiansydyk5796 Это дизельный поршень, точнее его имитация.