disc rotor brake manufacturing// Complete manufacturing process

[@gerohubner5101]

This video finally explains why we hear about horrific bus and truck accidents due to brake failure every week from that region!

[@Soldiereddie-ox2fm]

i know right the driver hits the brake and the rotor explodes under the heat

[@joeltarr7040]

Many people today assume that products from big brands inherently possess better quality. However, the reality is that skilled artisans in developing countries often demonstrate remarkable craftsmanship and ingenuity out of necessity. Lack of resources pushes these individuals to innovate and create high-quality goods using limited means. In contrast, in Europe and the US, where services are often expensive and heavily taxed, it can be challenging to find skilled professionals, such as mechanics, who meet high standards. This disparity highlights how poverty can foster creativity and resourcefulness, while in wealthier regions, there may be a reliance on established brands and services.

[@mahomv9824]

I finally found the cause of my car's vibration when braking

[@TheMechanic868]

@@mahomv9824 Thanks for watching 🙏

[@Vitya-x1v]

😂😂😂😂

[@InFlamesOfSorrow]

better than no breaks i guess :D

[@DeepPowTherapy]

that was my first thought. Hard to find someone to turn brand new rotors

[@joeltarr7040]

Many people today assume that products from big brands inherently possess better quality. However, the reality is that skilled artisans in developing countries often demonstrate remarkable craftsmanship and ingenuity out of necessity. Lack of resources pushes these individuals to innovate and create high-quality goods using limited means. In contrast, in Europe and the US, where services are often expensive and heavily taxed, it can be challenging to find skilled professionals, such as mechanics, who meet high standards. This disparity highlights how poverty can foster creativity and resourcefulness, while in wealthier regions, there may be a reliance on established brands and services.

[@JohnDoe-es5xh]

With sandals in a foundry. You made my day.

[@TheMechanic868]

Thanks for watching 🙌

[@JH-kh9lf]

Their OSHA approved

[@kevinmoyle6098]

Hay there osha approved Sandals.

[@michalhruska5090]

These are very durable protective sandals with increased durability than your regular ones.

[@joshuagift5635]

@@JohnDoe-es5xh with patented nanosteel open toe technology for maximum safety and breathability.

[@richardjensen8351]

Elsewhere in India, they are melting rotors down to make engine castings. :)

[@TheMechanic868]

Thanks for watching 🙌

[@vjurs1801]

This video is from Pakistan mate!

[@harborcbs]

I just love those steel toe flip flops.

[@TheMechanic868]

@@harborcbs Thanks for watching 🙏

[@k1leon]

I wouldnt even put those on a bicycle. Not the correct hardening process and not correct metal mixture. You just melt random cast iron engines into one mix.

[@muratmurat3801]

En iyi markada farklı değil. Şuna iyi marka vursalar hemen alırsın.

[@joshuagift5635]

🤣🤣🤣 where do you think those shiny new rotors from Rock Auto came from? A foundry in Monaco or Dubai or New York City? This is reality.

[@TheMechanic868]

@@joshuagift5635 🙌

[@mapp0v0]

They weighted it didn't you see? First class, unless you see the Japanese 😊

[@GTIFabric]

​@@joshuagift5635 Good reason not to buy that no name junk

[@SpitfireMkIIFan]

"So, what alloy do you use?" "Yes"

[@seregapetrov4376]

С запахом железа…

[@36index]

😳🤭🤣😂🤣😂

[@BrucePierson]

Two tools machining two surfaces at the same time. Brilliant idea. Saves having to measure the distance.

[@TheMechanic868]

Great point!

[@أبوأسامة-ظ3ح]

ليعلم الأطفال أن الآباء لا يجدون المال في الطرقات، وإنما هي أعمار تدفع، وصحة تذهب، وجسد تأكله الأيام. إذا شاهدتم مثل هذا الشريط، أروه لأبنائكم وقولوا لهم: كثير من الناس يكسبون رزقهم هكذا.

[@ДенисПетров-п3в]

Согласен, такое нужно в школах показывать, чтобы дети понимали, как тяжело достаются деньги.

[@أبوأسامة-ظ3ح]

@@ДенисПетров-п3в؟؟؟

[@scoobystifffordays]

ironic coming from al mongrol race where first cousin marrige is commen hatred and killing normalized

[@seregapetrov4376]

@@ДенисПетров-п3в что бы знали как живет при капитализме весь мир. А не кучка ростовщиков и воров..

[@starybezpiek7880]

Przypadkowy skład stopu odlewniczego = przypadkowa jakość, trwałość i bezpieczeństwo.

[@setiwertero]

Teraz wiesz że chińskie wiertła są tak dobre i ich cała motoryzacja .

[@szymong3468]

@@setiwertero Ty myślisz ze to co kupujesz jest lepszej jakości?

[@thomasschreiber9333]

Ja, ist es definitiv! Zumindest wenn man von Namenhaften Herstellern kauft! 🤦🏻‍♂️ ​@@szymong3468

[@Borusik13]

Даааа!!!! Вот откуда идёт конрофакт!!! Не дай бог нарваться на такую запчасть!!!

[@АлександрФедоров-е6г]

Чем она отличается от других? Обоснуй

[@kingevil4698]

@@АлександрФедоров-е6г чем она отличается от других чего? контрафакта? или нормальных дисков? или вообще от всех деталей? Сформулируй вопрос для начала нормально обоснователь мамкин.

[@idi1484]

Bardzo dobre tarcze. Super działają. Pod warunkiem, że jeździsz nie szybciej niż 60 km/h bez obciążenia i sam.

[@peterb121]

The safety is world class , good to see they care about their health. Love the agent orange paint .

[@TheMechanic868]

Thanks for watching 🙌

[@MonkeyDelicious]

These are real men.

[@robertficek7586]

@@MonkeyDelicious i can confirm, i have watched some of the video, they are not figments of my imagination, they are probably real👍

[@Mark-wx1ho]

Good to see that safety comes last. Well done.

[@TheMechanic868]

@@Mark-wx1ho Thanks for watching 🙌

[@earlribaudo4807]

Very nice looking rotors. Your men do a great job with the tools they have to work with!!!!!!!!!!!!!!!!!!!!!!!

[@TheMechanic868]

🙌

[@robertmann7277]

But would you put them on your car........ yeah, I didn't think so!!!

[@earlribaudo4807]

@@robertmann7277 Why not, they use them in Pakistan where the heat is horrible. Just because they are made the OLD style wat, the way they made here when they first came out dosen't mean they are that bad.

[@thisissparta9]

@@earlribaudo4807 They didn't balance the rotors at all and 0 hardening was done. No way in hell would I ever put these on my car.

[@earlribaudo4807]

@@thisissparta9 You have to remember where they are and what they have to work with. Oh, where did your rotors come from, China, if they did how where they made?

[@МенынОйым]

لقد استخدمت هذه في سيارتي لاند كروزر برادو موديل 1998 لمدة ست سنوات حتى الآن، ولا يوجد أي اهتزاز، والأهم من ذلك، أنها تتآكل بشكل أقل....! دع الحساسين لا يشتروا...! إذا كنت متخصصا، فسوف تأخذ مثل هذا القرص وتدويره على حامل موازنة لفهم نوع المنتج. أنا سعيد...!

[@roygbiv330]

i hope the workes like them will have continued manufacturing and reparing the kind of brakes.

[@Cyclone_IV]

Отливка из мусора. Диски не сбалансированные. Качество чугуна вообще непригодно. Опасные.

[@TheMechanic868]

Thanks for watching 🙌

[@владимирнадыбин]

Для внутреннего рынка пойдет.

[@vitalitimofejev6086]

На диване тебе специалист опасно лежать, пролежни в голове будут😂

[@SamoNiza]

Probaly better than Made in China

[@Kazar2020]

@@SamoNiza you have no clue which quality of brake discs can be produced in china..All major player in the aftermarket for brake discs are buying from (good) Chinese suppliers

[@robbie2awesome]

very hard work, especially cutting the scrap metal, the brothers are experts.

[@TheMechanic868]

Thanks for watching 🙌

[@robbie2awesome]

@@TheMechanic868 Brother what city is this filmed in?

[@tahirwaseemchaudhry]

@@robbie2awesomei think Lahore Pakistan 🇵🇰

[@robbie2awesome]

@@tahirwaseemchaudhry ok thanks so much

[@davidkettell1073]

They look like Ford rotors ? I think i can safely say that these people will never rule the world .

[@terminal2004]

Their children and grandchildren and grand-grand-children will.

[@Soldiereddie-ox2fm]

@@terminal2004 not at this rate

[@TheStealthbob]

I have a saying at work when things get tough..."at least we are not making small rocks out of big rocks". JFC Alos here I am dressed up like a flower in high vis, hard hat and steel toe boots pushing buttons on a computer...those safety sandals gets me everytime.

[@TheMechanic868]

@@TheStealthbob Thanks for watching 🙌

[@Aleksandr_Juozas]

Токарная обработка трёх поверхностей тормозного диска с одной установки? -нет такого не знаем, мы только две плоскости совмещаем, а третья и так сойдёт, с биением. Техника безопасности? Средства индивидуальной защиты при литье чугуна и работе с нитрокрасками по металлу? - нет, не слышали.

[@андрейрыбачук-н8к]

похоже им пофиг

[@ДенисПетров-п3в]

Дружище, это Индия, так то🤣 Про нас, про русских, тоже самое говорят фины, мол мы отморозки, и ТБ не соблюдаем никогда🤣.​@@андрейрыбачук-н8к

[@UndergroundBy]

Так у вас их и так покупают на ура!

[@_admiral_]

Ты такие диски под видом ориги покупаешь

[@fexribaxishov6986]

такой умный, будто в России всё гладко и по маслу, есть предприятия в России, где вообще не понимают что такое техника безопасности

[@johnjesus971]

Oh nice, I was wondering where Detroit axle sourced their rotors

[@TheMechanic868]

@@johnjesus971 Thanks for watching 🙌

[@sergei-boyarin]

Так вот кто поставщик АвтоВАЗа.

[@newge1]

И BMW c VW

[@SergeAli777]

Там 6 дырок, ой, отверстий😂. Это на конвейер GM

[@michalhruska5090]

There are no safety warning stickers? How they can work in such factory?

[@Overchilled]

welcome to India

[@halcyondecisive]

I just wanted to go to sleep but had to watch this while eating until I finished damn life so hard good nice Video btw 😍❤️

[@TheMechanic868]

Thanks for watching 🙌

[@dmcar721]

ATE нервно курит))) С такими конкурентами.

[@МенынОйым]

У меня на Ленд Крузер Прадо 1998 года выпуска стоят такие уже шесть лет, нет ни какой вибрации и самое главное изнашиваются они меньше....! А брезгливые пусть не покупают...! Если ты спец, то возьмешь такой диск и крутанешь на стенде балансировки, чтобы понять, что это за товар. Я доволен...!

[@iga00001]

Значит колодки изнашиваются быстрее или засаливаются, по другому не бывает, пара трения однако...

[@renesekeris4403]

Nice safety shoes!!!!!

[@TheMechanic868]

Thanks for watching 🙌

[@grzegxyzasd7207]

Super bez czujnika zegarowego..... Wszyskto na oko.....

[@Gerechtigkeit31]

😂😂 Ach so ,da kommen die günstigen bremsscheiben her 😮 trotzdem gute Arbeit und alles mit Sicherheitsschuhen 😊 und mit doppelt Meißel ... Schon fast cnc ..🤔 Schon interessant, kann man auch noch was lernen dabei 👍

[@Сибирский_токаришка]

парни вы неправильно протачиваете в чистовой размер. Нужно с подпирать диск задней бабкой и протачивать обе плоскости с одной установки(так быстрее и правильнее)

[@pixmastervin]

Ой! Да там вообще куча вопросов к процессам. Если всё правильно настроить, то даже в таких условиях можно давать хорошее качество. Удивительно, как ещё шаблон додумались применять при сверлении и то через ж@пу.

[@mikedakin2016]

just imagine what they could achieve if someone invented a sweeping brush!

[@VenturiLife]

Pretty skilled at casting iron.

[@TheMechanic868]

Thanks for watching 🙌

[@jesusace83]

so this is were duralast gets there rotors from

[@lordmmx1303]

Nice video. Brembo Factory tour :D

[@_admiral_]

Это что должно произойти с блоком и головой, чтобы их там на диски пустили? 🤔 Это Зиммерман или brembo???

[@mebordernoneya8484]

Nice to see the safety sandals on the bottom and the safety squints up top!

[@TheMechanic868]

Thanks for watching 🙏

[@thepreserver83]

Safety is within conscious of danger, and skill to avoid the danger. Someone let him use all steel body suit like a robot, but if does not have skills, the suit will not protect him. Yes, it is needed safety, but is not all.

[@michalhruska5090]

So much energy and result of their hard work usable maybe for agricultural and construction machinery.

[@TheMechanic868]

Thanks for watching 🙌

[@banuamekanikal454]

extraordinary, everything was done professionally, even though only using simple tools 👍👍

[@TheMechanic868]

Thanks for your appreciation 🙏

[@richardmoreno1338]

wow what a amazing video😀😄😃

[@TheMechanic868]

Thanks for watching 🙌

[@peterlimburg3872]

Can i buy these for my Toyota Prius when i live in Germany?

[@ferminhortelanoserrano1161]

Vaya calzado, gafas, y ekipo de seguridad bueno ke usan. Claro ke por eso, seguro ke ganan mucho más ke en otros países. ¡¡Seguro!!.

[@TheMechanic868]

Thanks for watching 🙌

[@royhi1809]

Love those safety sandals, Fire proof apron and invisible face shields... Wait, no gloves? They have "NOSHA" there, I presume.

[@doncripemc3certifiedsr.med326]

Those guys sure do work hard!

[@TheMechanic868]

Thanks for watching 🙏

[@marcosrobertosouzaramos8573]

Esses caras devem ter muita força p ficar quebrando essas carcaças c essas marretas pesadas.

[@TheMechanic868]

Thanks for watching 🙌

[@Proghostgame]

Where do you think o'reilley, Auto Zone, Napa and them auto parts store get all their parts from.

[@m.puuseppe6054]

Ich bin immer wieder von den hervorragenden Sicherheitsmaßnahmen beeindruckt! 🤪 Securityflipflops etc.

[@fred7405]

Compatible avec ma C63 AMG ?

[@ssweeps]

No gloves no shoes no masks no long lives...😢

[@TheMechanic868]

@@ssweeps Thanks for watching 🙏

[@victorgabrieldasilvabaeta1971]

¿Cuántos accidentes laborales pueden tener en 1 año?

[@rafaelfreitassantos5534]

só faltou os itens de segurança trabalhador like aqui do BRASIL.

[@Rich77UK]

Coming to a Eurocarparts near you.

[@gertscheper9653]

Nope , no CE label. Not allowed into the EU single market.

[@peterlimburg3872]

I hope they sell these in Germany because i need new breaks for my Toyota prius

[@11111olo]

BHP przede wszystkim. Warunki jak w średniowieczu!

[@ИванСазонов-к7и]

Вот они, святые брембо))))

[@mtay65]

I need to know the composition of the discs.

[@job38four10]

Good job but seem so that some sort of press to compact sand would work better than packing by hand and foot, or at least quicker.... What country is this in?

[@macgyver2885]

wow😀 hand made custom rotors.with love and effort.we have to respect the workers hard day 🙏🤗🤗

[@TheMechanic868]

Thanks for watching 🙌

[@fghjkuirp56]

за свои кровные я качественные должен купить а не брак.

[@juliopereira1984]

Hola la verdad son unos genios que sabiduría que tienen vamos arriba que maestros que son saludos soy de Uruguay

[@PhillyDee215]

🤣...And you thought your rotors were made in America🇺🇸

[@TheMechanic868]

🙌

[@scotsmanofnewengland7713]

Mexico are were most rotors are made for America

[@solomonshv]

my brembo brakes are made in germany. this garbage will be used in south east asia and end up on "tata" cars and junk like that. you won't see them in the west. if you put this on a typical american 3 ton truck, you're not going to be able to stop. you can't just melt random different grades of steel and put into a stressful situation. it will deform or break right away. but on the little tonka toys they drive in asia, they work fine. typical cars you find in the US will use brakes made by continental, sumutimo, advics, etc. they are made in the us, mexico, italy, japan, austria, czech republic, china, etc. basically any country where people have shoes.

[@aliasfred]

Nice boat anchor factory.

[@TheMechanic868]

Thanks for watching 🙌

[@misty-haze021]

Why they paint the rotor?

[@Acavando]

Thats a lot of High Quality Metal!! (I play rust)

[@TheMechanic868]

@@Acavando Thanks for watching 🙌

[@Andrew_Fernie]

Nice rotors 👍

[@frasercrone3838]

I have never seen so much manual handling for one part in my life and that is going back many years. I suppose labor costs are so low to make it profitable. There is obviously nothing spent on worker safety, buildings, or machinery maintenance and updates. I have seen this part being made in Mexico and the only human involvement is when the rotor blanks, loaded in a crate, are delivered to the line and the pallet of boxed rotors is picked up at the other end of the line and taken to the warehouse. Each line was two CNC machines with one robotic arm for loading, some conveyor track, a cleaning section, and the packaging section all automated, then another robot arm that stacked them on the pallet where it was wrapped for pick-up. i have never seen rotors painted before.

[@jeffwilson7100]

They’re painting them to hide the cracks

[@markbaciak8974]

O'Reily or Advance Auto rotors?

[@neil6958]

I think this is pretty wild. From junkyard engines to steel rotors. And truly made by hand, and trampled under foot. As Zeppelin would say, but I think these people make only $300.00 a month.

[@lawman5511]

Steel toed sandals. The Pakistani brake rotor cast are tough hombres.

[@MegaYang77]

На какой автомобиль эти диски?

[@TheSchmed]

6:30 Men wanted, must weigh between 120-130 lbs to do “The Rotor Dance”, for packing dirt into moulds for brake rotors. 10 toes and calloused feet preferred.

[@TheMechanic868]

Thanks for watching 🙌

[@МанжосЭдуард]

Понял, никогда не покупать оранжевые запчасти

[@TheMechanic868]

Thanks for watching 🙌

[@farokhjafari1050]

Making brake disc with aluminum؟؟؟؟

[@twinshobbytwinshobby3863]

Awesome JOB ! Best Regards from Bulgaria

[@TheMechanic868]

Thanks for watching 🙌

[@kev596]

Health and safety is out the window there.

[@TheMechanic868]

Thanks for watching 🙌

[@hugoperez-d7r]

Sin palabras el proceso es el correcto y la forma es buena pero no es muy agradable ver a los trabajadores sin equipo de ninguna clase y eso es un poco lo que desmejora la gran clase con que hacen su producto felicidades y siquiera unas botitas industriales o baberos por las chispas

[@ranjitsian5481]

Good work 👍

[@TheMechanic868]

Thank you

[@AhmadSaraireh-t7x]

Good job, but it could be better if the old motors were broken in a better way using machines capable of this smashing. The important question is, are these dramas legal? 🤔 🤔 🤔 🤔

[@TheMechanic868]

@@AhmadSaraireh-t7x Thanks for watching 🙌

[@youngz13o]

Sand and petroleum for mould casting?

[@TheMechanic868]

Thanks for watching 🙌

[@wadowice266]

Wiercenie otworów na śruby to również KATASTROFA

[@bacchemin]

اله يعطيكم الصحة بارك اللهم فيكم وفي اعمالكم

[@thoto7868]

Duster ka Disc Kitna hai ?

[@spehropefhany]

Two lathe tools at once, interesting.

[@TheMechanic868]

@@spehropefhany Thanks for watching 🙌

[@skidoojoe9522]

Always wanted to see how Dodge made brakes...

[@TheMechanic868]

Thanks for watching 🙌

[@Dadadu16]

Note to myself: never buy Orange rotors.

[@TheMechanic868]

Thanks for watching 🙌

[@SSOTGROUP]

😮😮😮 ของดีมีมาตฐานสูง.....!!!

[@mikesmith2551]

Are these high speed 'made in japan' rotors we buy online???

[@TheMechanic868]

If you have formula F1 😉

[@Сыктым_Сыктымов]

ПакистанСтройМонтаж рулит! 😂

[@YYX-u7g]

Пакистан, Иран, Сирия - наши братья!

[@Сыктым_Сыктымов]

@@YYX-u7g а сëстры есть?

[@192192mike]

@@Сыктым_Сыктымов нету, они по братьям 🏳‍🌈

[@むらまさ-k4t]

こういうの見ると日本製がいいなって思うよな

[@TheMechanic868]

Thanks for watching 🙌

[@ItsFriscoBaby]

20 seconds in and I'm wondering how many feet the saw has claimed

[@sergey54716]

в чём проблема сделать печь побольше?

[@anthonyiannone7618]

they should start making work boots , they would have allot of customers

[@shortymack340]

That's how thr make in thr country here it's all forged and machined much quicker n easier

[@martinsavard5225]

REAL SHIT!!!!!!

[@jmsans6694]

brake discs must be constructed of steel only

[@TheMechanic868]

Thanks for watching 🙌

[@angrycatowner]

The rusty metal disk at 8:10 had me questioning the workmanship.

[@valentinMüller-i4s]

wehre is the cnc machine ????

[@TheMechanic868]

Thanks for watching 🙌

[@hendryLW]

will this manufacture process pass ISO 9001, , 14001, 45001?

[@TheMechanic868]

Thanks for watching🙌

[@thisissparta9]

What you think 🤣🤣 The rotors weren't even balanced or hardened. The vibration would be insane with these.

[@sasukemomo3956]

ハンマー🔨使っている職人さんは、ゴルフ🏌️‍♀️したら飛びそうだ🎉

[@ChadLuciano]

Awesome production for better lack of modern equipment...what's truly amazing though is the absence of anything safety related...how many hospital visits do you guys have per year? Breathing in metal fumes, dust, no gloves, safety glasses, paint fumes, hard toe boots (drop a rotor on your foot from 3' and I bet you see every star in the sky vividly....lol

[@kamiladam716]

Podziwiam tych którzy to robią i tych co to kupują

[@jankowalski9817]

Przecież nie wiedzą co kupują. Nie dziwota, że w Pakistanie ginie rocznie na drogach ponad 30 tysięcy osób mimo słabo rozwiniętej motoryzacji, jak takie części produkują. Robią trumny na kółkach wstawiając taki złom...