DIY Full Suspension Electric Bike

The Fix-it Guy builds a custom ebike using a Proflex full suspension world cup mountain bike as its foundation. The video provides details on installing a Bafang mid-drive motor, including 48 volt battery, shift sensor, and all necessary wiring.
#eBike #proflexbike
Video Chapter
0:0 Introduction
0:35 The original Proflex 856 full suspension mountain bike
1:12 New electric bike components
2:39 Stripping down the Proflex
3:01 The Proflex frame
3:31 Installing the Bafang BBS02 mid-drive motor
5:23 Installing a 48 volt, 17.5ah battery
9:16 Installing the chainring
10:12 Installing rear wheel and kickstand
11:37 Installing cranks and folding pedals
12:52 Installing drive chain
13:51 Installing stem and handlebars
14:54 Installing 500c display, electronic brake levers, thumb throttle, & twist shifter
16:02 Customized handlebar extension
17:21 Installing shift cable & shift sensor
20:54 Wiring battery & routing wiring harness
23:01 Wiring headlight
24:04 Installing speed sensor
26:02 Wrapping wire harness
27:32 The completed ebike
Thanks to @Voltermort and his video: 750W BAFANG BBS02B Mid Drive Install and Range Test, which is where I saw the idea for using a custom band clamp for battery attachment. So, if you’re using his idea, show the guy some love and give his video a thumbs up!

[@willmitchell6660]

Yay, the video I was after hath arrived. Hope to see you and K soon, Thanks Scott

[@ItsFixable]

I hope so too! Sounds like you guys had fun the other evening. Enjoy the holiday!

[@marcellocapone4925]

Very meticulous build, the bike looks great.

[@ItsFixable]

Thanks!

[@EricaVain]

Such a great video! I wanna build my own soon and so grateful to have found your video. Will be back to reference it! Thank you!

[@ItsFixable]

Awesome! Thank you!

[@Greg-me8le]

great job taking that extra step of cutting and soldering those two excessive wires.

[@ItsFixable]

Thanks 👍

[@MrBclark01]

Scott great video

[@ItsFixable]

Thanks DAD! It's proving to be a great ride too 🚵‍♂️

[@Necrobuzz]

I’m inspired (…after I paint my deck perhaps!)

[@ItsFixable]

🚵😊👍