DODGE DIESEL 2 SECTION VACUUM PUMP REPAIR 1996/2002

GOULD GEAR AND ELECTRIC/DODGE DIESEL VACUUM PUMP 96/2002
CORRECT REPAIR PROCEDURE

[@williamokrasinski9840]

Thank you sir for giving a detailed instruction on how to repair our vacuum pumps. Patience is a virtue and you have plenty of it as demonstrated by your quiet attitude and length of time spent on behalf of anyone who has had problems with their vacuum pumps. I am now more confident that I can repair mine and will gladly purchase your repair kit for my 01 ram 2500. Now with 100K miles, it has had a slow leak for about 30K miles. It's time to get it fixed. Thanks again for your fantastic presentation.

[@Kernfederate]

I bought your kit from Geno's Garage, and it turned out the DVD was scratched (either that or my DVD drive is garbage, still not sure). I'm so glad y'all uploaded it to youtube as well, haha! Saved me the guesswork of what was missing on that scratched part!

[@zanereese4796]

Great kit and great video here! My 1998.5 4 X 4 has 330,000 miles, and the vacuum pump and drive dogs weren't in that bad of shape. I had to use a bearing splitter on the drive, put in the 20 ton press, and it did go pow when it turned loose.

[@chrisconley8105]

I purchased this kit about 12 years ago from Geno's Garage. The DVD (this video) that came with the kit was the best I'd had seen up to that date and honestly, still is the best, most thorough and concise how to video I've ever seen. That says a lot given the innumerable how to video's currently available on KZbin. Thank you so much for putting so much thought into this instructional video. The biggest mistake folks make when creating how to video's is they're unability to put themselves in the mind set of someone who has never performed the given task. It's so easy to leave out details that are common knowledge and routine to the experienced person leaving the inexperienced to have difficulty in performing a successful repair. This video should be a "must watch" for those who wish to create thoroughly helpful video's enabling someone who has never performed a given task to do so with the best outcome. "Brian's Mobile One" mechanic videos are very similar in nature, check them out.

[@deborahpayne9268]

One of the most thorough videos I have seen. Thanks

[@jpcallan97225]

Mr. Gould's kit worked great... better than factory rebuild part kit. Here are a few tips I pulled together from several other videos and blogs that I hope will save many of you a lot of time and scraped knuckles getting the pump off and back on. I have a 1998 12-valve engine 4x4. Getting access to the pump appeared to be almost impossible, but thanks to others I learned these tips: 1 - Remove the fender liner by drilling out the plastic rivets. This gives much better straight-on access. To reinstall the fender liner use replacement rivets (Mopar P/N 34201631 at $7.75 per rivet. Way too expensive!) from Auveco P/N 18108 at $8.50 for a box of 25. 2 - Once the fender liner is removed, pressure wash the side of the engine at a DIY carwash. The side of my engine was loaded with dirt and oil-soaked gunk that likely would have fallen into the gear case while pulling or reinstalling the vac pump 3 - Remove the driver side battery, and the air duct hose between the intercooler outlet and the intake manifold to get better access from the top. Be sure to insulate the positive terminal by wrapping it with rags and covering it with a plastic bag, or disconnect both batteries. 4 - Put the driver side end of the front axle on a jack stand, then remove the driver side front wheel. You now can reach right in to get at many of the hose clamps and bolts/nuts. Good luck!

[@AR50sniper]

Thanks Mr. Could for lightning fast shipping!!! The tip at 45:00 with the wedges saved me from pulling anymore hair out than needed.

[@jmetalsmith1362]

By far the best and most concise video and products to repair this issue. Thank you for sharing your wisdom and knowledge on this subject.

[@BusTrippers]

This is one of the best tutorials ever! I just rebuilt my vacuum pump with your kit. Thank you!

[@sadeg48]

I'm very pleased having the people like you sir walking us through step by step explanations for repair the vacuum pump oil leak which is the most popular oil leak of dodge diesel cummins diesl form 98.5-02. appreciate

[@stevehulse5085]

Excellent customer service! Definitely an excellent video on the rebuilding process. Strongly suggest you watch the entire video all the way through before starting work.

[@helihoot]

I can't believe how good this video is. You are the best!

[@kristagorman2690]

I have watched a lot of videos on repairs and this is the very best I have seen. That man is GREAT to say the least.

[@j1m1mac]

best damn "how to" I have ever seen. Thank you

[@chimaira3134]

yes, agreed

[@redsite001]

Hes got that 1970s instructional video style. Very clear and to the point.

[@stevehardeman7209]

@@redsite001I'm 59 and it reminds me of when I was in grade school and walked into the classroom and the film projector was out . It was going to be a good day !

[@dennisreid3707]

This is the most informative video I have seen on vacuum pumps. Thanks for your thorough information.

[@BIGD340]

Thanks so much for this video. I ordered your kit and rebuilt mine with ease! I don't have a DVD player (crazy) so I could not watch the video! I got worried bc my gear was very tight and would not spin freely. After watching this video I realized I had to use shims, then tighten the nuts down. Thank you!!!!!!!

[@kennymitchell2901]

THANK YOU, with the fast shipping and all the extra parts, you have went above and beyond. From talking to you and all the help that you have given me, just shows how much you care about getting the job done right. Have a Blessed day.

[@Boost4life87]

Best video out there on rebuilding these pumps

[@richardmackin4236]

I don't normally comment but I feel you deserve to know in my opinion this was a very well presented and thorough video! Thank you!

[@bigbirden3944]

That guy is rad, and super good at instructing.

[@silverhornet9916]

Thank you for a great kit and superb instructions! I just successfully rebuilt the one on my 98.5, without any problems

[@1tylerF]

My power steering and brakes went out on my 99 4x4 cummins and after replacing my power steering pump I was stumped why there were 2 pieces sheared off an why the coupler disc moved freely. I figured it was normal and someone before me replaced the pump and never took the pieces out. They still didn't work so I figured it would be the hydroboost. I wasn't going to watch this video because of the length however I'm so glad I did because now I know it's my vacuum pump not my hydroboost! Thank you so much! Very helpful

[@Countryliving_Drifter]

Amazing video, Mr. Gould! I had a real hard time pulling my broken gear dog. I found that putting a slight grind into opposite sides of the groove WITHOUT going through into the shaft, it helped the puller to seat better. It kept slipping out of the groove other wise. Just my 2 cents. Thanks again. 👍

[@LupeBurruelGastelum]

😅

[@clarkwillard1567]

Very good video and good solutions and examples of mistakes you can make. GOOD JOB!

[@jimkillen1065]

I appreciate the videos . Nice job of explaining the kit ... next time I need some parts I give you a call thanks

[@lancelacour6717]

I did this job today successfully by following these instructions. Thanks much for the excellent, complete rundown on every aspect of the job.

[@frank01ram98]

I have a 01 ram have had the oil leak for some time. I thought that it was the blow by until I stopped at a diesel truck repair shop. They showed me where the oil was leaking from...the vacuum pump. The other shops had no idea. Thank you for your video and being so thorough. I wish that I had seen your video before I scheduled my truck to be repaired. I will pass the info on to others.

[@phendrix9476]

I bought your kit and this video has answered all my questions. Great job on both my friend!

[@jeepinmofo]

You are the man! Thank you very much sir, just saved me some cash doing it myself (with your help of course!)😎

[@michaellopez3548]

Outstanding video. This is going to help me repair my Dodge Ram diesel. Thanks very much.

[@opfarms]

Great video, thanks for being so thorough!

[@kellyhays6425]

Thank you so much. I will order from you. This was a killer video! keep up the great work!

[@kenheisner288]

This video is over the top Thank you

[@usa45v26]

Thank you sir for taking the time to make this comprehensive video - excellent work!

[@johnbuuu]

I bought your kit and just completed the installation while playing the video. Having a great kit and such a detailed step by step was incredible. I have to drive across the country in a week and needed to replace my power steering pump and noticed the vacuum seal was leaking. You were a great help in getting that solved!

[@johnbuuu]

And the copper tubing trick was fantastic!

[@ELPATRON839]

John Fudold hey where did you buy this kit at I can’t find the gasket kit

[@johnbuuu]

@@ELPATRON839 www.ebay.com/itm/221966009720

[@johnbuuu]

@@ELPATRON839 that's for an 01, make sure you get the right one from his other ads if you don't have that one.

[@ELPATRON839]

Thankyou very much !

[@stevehardeman7209]

You sir are brilliant ! Thanks for your superior instruction

[@kenuber4766]

Thank you Mr. Gould for this video! Lots of great information here. To bad Aimersoft decided to leave their logo right in the middle of the screen. You'd think they can move it to a corner!

[@jackvance285]

Excellent DIY Video. Thank You.

[@Dishtech48]

Thank you sir! Very clear step by step video...Wish they was all this clear....

[@carterslade477]

Outstanding video-Ordering the seal kit immediately! Thanks

[@Randawesome80]

This is a great video! Thank you so much for taking to time to put this together.

[@joecostu1571]

Got this kit yesterday ready to put it together

[@mannypuerta5086]

Gould, this is gold.

[@Chevroletman5]

Very nice Kit and a bank full of knowledge..

[@glmoore001]

Great everything.. Especially the seal retainer puller!

[@TheQue588]

Thank you for sharing the video you did a good job explaining how to perform the job. Where can I find one of your kits?

[@patrickvogel318]

Thank you for the great product and video.

[@francisstorry6753]

Sir you are THE MAN ,

[@paulhaywood7685]

Excellent video!!!

[@TATEXPRESSINC]

Awesome Video!🎥

[@jpcallan97225]

**Updated** Can you tell me if a 1990 Dodge Cummins 250 w/o intercooler and the oldest style vacuum pump can be retrofit with the later 2-piece vac pump & power steering pump, like the one for a 1998 12 valve, if the owner is willing to have make new P/S hoses made? Mr. Gould - Thank you for your time on the phone today. I'm happy to learn how easy it is to upgrade to a 2-piece vac pump and newer power steering pump for the old 1990 Dodge 250 Diesel. Glad to hear no new hoses will be needed.

[@mattmcdermott4766]

Thank you for a great video brother. I put a 94 5.9 in a 90 F250. I have next to no vacuum for my ford brake booster and heater controls. So, I need to take the vains out and get varnish off and reinstall? Is that right? Thank you and God bless you!

[@JO-fk1bg]

I didn't even have to bleed mine for some reason but I replaced mine with a new vaccum and ps pump that has hydroboost. I filled it up started it up and drove it and it steered easier then the old pump. I have a 94 dodge 12v 4x4, for another note when I replaced it my oil feed line was 1 3/4 to short(because the oil fitting was clocked more towards the motor on the old stock vac pump for some reason). So I got mopac to make a braded line 2 inches longer with the npt fittings pressed on cost me 20 bucks got her back on the road again. I m sure your all wondering well why are you on here if you replaced yours with new, well I want to reman my old vac/ps pump for a back up or to possible sell. I just wanted to share my experience maybe help someone. Excellent vid by the way, your the man! I have one question is there a bearing in the front of these vac pump near timing case or not?

[@pilhoney10]

I have a 1990 D350 (build date 10/89) with that big pump you showed first. I need to rebuild or replace. Can I replace the the other pumps you have shown? Can't seem to find anything on the 1st gen pump. PLEASE ADVISE!

[@JoseAguirre-bw5tv]

What is the proper power steering fliud to use on that setup you just showed on this video

[@beauhawkes3221]

I’ve got a leaky pump from a 1990 (the dual diaphragm unit), I bought a new power steering pump but couldn’t find a reseal kit for the vacuum pump. Can you help?

[@jessiej3991]

Anyone know how to get the gear off the shaft? there is not one single video on youtube that shows how to do it!

[@melaniebrown6659]

I have the early big pump in my 89, is it a big deal to change it to a pump from 94?

[@ShainAndrews]

55:03 I literally just did this bozo move. I was putting everything everything back together when I noticed nothing was rattling. I looked at the bench, then back inside in utter disbelief.

[@brandoncochran1760]

What is the part number for the special tools

[@bettywhite6679]

I have a 2001 Dodge Cummings. I have a Vacuum can with a cable coming from it to my throttle body and it's not pulling mythrottle body back to idle. I don't know if it is electrical or the vacuum can. Can you tell me what you think?

[@melaniebrown6659]

Do you rebuild the early big pump?

[@CoM-cf2yq]

Is the process the same for a 91.5 Dodge Cummins

[@willcorg1979]

I live in Phoenix, where can i find this??

[@skout1796]

I should have watched the entire video. I did not service the vanes of the pump and ended up not making vacuum until I revved the engine to over 1500 RPM's. The oil line from the engine does not want to quit leaking so I guess that I'll replace it and the fitting to try for "no Leaks".

[@scrubbinndubbin5243]

Got some questions about the first gen pump. Can it be swapped with a two section design?

[@melaniebrown6659]

Sean: I have the same question. Did you ever find the answer?

[@samuelmuresan9040]

How do I order the repair kit for the vacuum pump? Anyone can tell?

[@7410ray]

Where do I get the seal kit?

[@howtowin.facts.7247]

i dont have power steering- I look and the fluid is not even moving in the reservoir. like the pump isn't even spinning. What could be the cause - I looked in there- the hole after the pump was out -it seems normal- please help.

[@anthonybeavers18]

wat was the cause for this did it just randomly up and happen or did you make a lock out turn on the steering wheel while applying the brakes did you already replace the p/s pump

[@kirksmith9709]

The dogs on the vacuum pump’s coupler have sheared off. Same happened to my ‘97 and I’m going to be doing business with with mr Gould where I will send him my vac pump for rebuild.

[@ILovePets132]

Thanx just did mime

[@ccrokgaming]

are they still in bussiness i cant find where to buy the kit at lol

[@OvensGarage]

Geno's garage

[@TheRossillini]

This is America