Mercedes Sprinter Camper Van Bed Frame

Welding the removable Aluminium Bed Frames and fitting in the van.
In this video, we look at the new removable bed frame design and head out of the workshop to meet Ged Thompson at his metal workshop to watch him TIG weld the Aluminium Bed Frames.
Then it's back to the snow-covered van, where we install them.
These frames can be removed to allow full-height access to the rear 6 feet of the van when loading motorbikes or other large goods.
If you have found this information to be helpful to you and would like to make a donation to help fund future videos please visit www.paypal.me/...
Thank you for watching #gregvirgoe #vanlife #tinyhome

[@GregVirgoe]

There seems to be a bit of concern about solid bed boards. I've had various different mattresses on solid MDF bed boards for many years without a single issue. We always "Turn the bed down" every day to air it correctly. We always flip and rotate the mattress regularly to ensure even wear and use. Or maybe it's because we're just not very sweaty people 😊 So I won't be making Swiss cheese out of these bed boards, but feel free to do that in your own build if you think it's essential. Thanks for watching.

[@pat_link_]

I lift to mattresses in my trailer tent every morning after sleeping to air them and they do not suffer from airing problems

[@dcdc1970]

ah , the contentious issue of whether to install a solid or slatted bed base. if you consider that he is building a garage beneath the bed, then it makes really good sense to have a solid base. the garage then becomes completely sealed off from the main living quarters and thus serves well as its intended purpose suggests. a garage ! if he ever wanted to store a can of fuel, or even keep a scooter in the back or anything damp from a hike or something, he can be sure that no fumes or odours will transfer to living area. a solid base base over a garage area has got to be the best way, surely.

[@Seqhael]

Well, it's not really air tight so it wouldn't be sealed off as there are gaps between the door and back of bed. I pretty much have the same bed build in my own van.

[@dcdc1970]

thats a good point. i guess it just comes down to preference .

[@margydraper2803]

Greg V

[@sunnysdreamland]

one of the best Van Build Builds out there. Cheers Geezer!

[@GregVirgoe]

That's very nice of you to say so, thank you

[@svongsa]

Agree!

[@horstszibulski19]

I bet your way of building a van will be referenced some day as the "Greg-Virgoe-Style", where every Sprinter build has to be compared with! There was no time where something was looking improvised or where the question "how he can he do that like this??!" came to mind! Simply brillant! Thanks for sharing your craftsmanship with us! :-)

[@GregVirgoe]

It's the product of many a long late night in front of my PC drawing plans or doing research. Just really pleased that everyone is enjoying the videos and getting loads out of it too.

[@sarahjrandomnumbers]

We're off to see the workshop, the wonderful workshop of Ged!

[@GregVirgoe]

He’s a very skilled fabricator 👍🏼😃

[@mrwilliamson62]

Great video, My wife and I sold our house in Miami Florida and have been living in an Airstream towed with a Sprinter 3500xd 4x4 diesel dually with a Harley Davidson Fat Boy in the back, The Sprinter is the garage and I am building out for the third time. Having rhino coating applied to the roof and interior floor on Monday, will have upholstery shop install custom headliner and vinyl wall coverings on Jan. 3rd, this being done to repair damage from a hailstorm and resulting interior leak. We have been to 47 of the 48 continental states so far. Really enjoyed your video.

[@snoman1999]

Hi All.. We have done a lot of research on beds in the last few years due to the fact we quit working while our daughter was at drama school, and have travelled extensively around Europe in our 5.4m van.. I temporarily installed a fixed/raised bed like Greg's using a wooden frame and plywood base, to save us having to construct the bed each night and also to provide us maximum storage space underneath (we had 2 x bench seats that pulled together transversely across the rear before).. We have tried various combinations of foam mattress, blow up air beds but have never managed to match the comfort of the original pull together slatted bases.. A recent visit to ikea to purchase a new mattress for our bed at home brought some interesting conclusions.. The mattress we tried at the store and purchased, never felt as comfortable when we slept on it at home.. A recent visit back to ikea made us realise that the mattress we tried was resting on one of their slated bases but at home our bed base was solid ! We purchased the slatted system in question and hey presto "Perfect Slumber" Im now trying to configure the same system into our van :)) As Greg has said I think it is down to the preference of the individuals what works for them.. Thanks Ian

[@Nerkal33]

Awesome! I like the way you work! Super clean and precise. I'm sure your van is going to be stellar when your done.

[@GregVirgoe]

Hi Ben, it probably takes me longer that way, but hopefully, the attention to detail will pay off in the finish. Thank you for the great feedback.

[@richardedwards9389]

This is a great series - the best on the subject by a county mile.

[@GregVirgoe]

I really appreciate that thank you

[@cliffp.8396]

This conversion van your building will have your name "Greg Virgoe" on it in a well documented form, making it an "item" of great value. This will be akin to the American slang "the real McCoy" which came about because of a "continuous oiler, of quality construction and design" (invented by a man named named "McCoy") that ensured quality lubrication of the bearings in a Locomotive wheels. People began to demand "The real McCoy" in their product purchases. Likewise I see quality in your work with this RV conversion and think it likely people will call your style of building "The Virgoe technique or style" of quality RV conversion. I enjoy your humble approach to your work as much as your mastery of your craft. Thank you sir

[@GregVirgoe]

You do learn something new every day, I never knew that. High praise indeed for which I’m very grateful. It’s amazing that they are so well received. Many thanks 🙏🏼

[@tamarafaurot]

That’s right! When people are asked how they’re planning to build out their van, they’ll answer that they’re going to do a Greg Virgoe! Or try. You rock!

[@PastorManningPhD]

Amazing comment for an amazing man. Much appreciate your wonderful work. Learning lots and will use your instructions to help my first build

[@andykelly7367]

Great job Greg...keep the videos coming. They're a great help to all of us who are building a camper conversion / mobile home. Cheers 🍻 Andy Kelly

[@GregVirgoe]

Thanks Andy, glad you like them.

[@athiest4you]

excellent work .. can't wait to see it finished

[@GregVirgoe]

Thank you 😊

[@TheKassiemay]

Thanks Greg! We're converting a Vito and we love your videos!!!

[@GregVirgoe]

Thank you very much and would love to see some photos of your build.

[@jasonpritchard9485]

I can't wait to get my sprinter van and have a bash at this I spoke to a guy a couple of weeks ago who was also doing his van conversion he recommended watching your tutorial they are really great to watch 👍

[@OrgaincPaper]

I have just binge watched all the videos (so far..) in this series! Really excellent presentation and clearly communicated. I can't wait to see the project evolve to completion. Its inspired me to look into my own van conversion. Keep up the great work!

[@GregVirgoe]

Thanks Nicholas, great to have your support. Glad you are enjoying the build so far.

[@adamgc73]

Coming along nicely 👍

[@GregVirgoe]

Thanks Adam

[@ManoloSolerLlorca]

Thanks Greg! I have been watching tones of camper videos lately, now I can say I have the canvas!!! Just bought a Ducato and by far you are the best guy I can follow, thanks for sharing, I hope I can send you some images when I am done!!!!! Gracias!!!!! From Alicante, Spain!!

[@tinrobot4479]

I'm not watching these videos in order - just as the mood grabs me. When I am researching something for my van design my first thought is now "what would Greg do". Awesome videos and everything is thought out and logical backed up with actual facts rather than many other van life videos that seem to be based on optimism and guess work. Thank you SO much for these. (Would be great to haveGeds details as I want a sectional frame but slightly different as I won't have a bike!

[@GregVirgoe]

TinRobot at least you are watching that’s what counts Thanks for the support 👍🏼

[@dav22we84]

Greg thanks for vids

[@GregVirgoe]

You are welcome 😊

[@dubioushumor9243]

Always great to see a new video. Cant wait for more!

[@GregVirgoe]

Thanks Eli

[@mrs7978]

Your work is so clinical. You should when finished put it on a DVD. 1st class.

[@giridharg82]

Your work shed & tools are any neighbour's envy :)

[@GregVirgoe]

You can watch how we built it from scratch in our workshop build series. Thanks for your support

[@marksparkes1]

I just knew the first thing you’d do is lie on it! The only extra thing I’d do I is seal both sides of the ply. BTW, great vids, I’m basing my conversion on your series.

[@peterfarmer3810]

You’re an inspiration Greg. Thanks very much for sharing your knowledge and expertise through these videos.

[@oldguy5458]

Bed will be plenty strong and light weight no problem there,,,They do need venting but if you're going to have an a/c you may be fine,,, a/c pulls out a ton of moisture,,,or on a sunny day lay the matteress in the sun,,, Nice job ,,, Thanks

[@GregVirgoe]

We will air the bed daily and flip it regularly. Don't see it being an issue, we've had solid bed bases for years with no condensation problems at all.

[@petertaylor7473]

HI , Greg have done 3 campers, race vans myself over the last 30 years and they all turned out pretty good the last one being the best with a good hand from a very good and talented friend, just like to say your build and teaching skills are amazing and really helpful thanks and keep the good work up

[@josephwalker8590]

Thanks for another high quality post Greg! This is the only channel that I feel like I can hit the thumbs up before I actually watch the video. I definitely appreciate you taking the time to film despite the upcoming deadline for your trip this May - your updates are one of the highlights of my week!

[@GregVirgoe]

Thank you for such great feedback Joseph. There is so much that goes into a van like this. Have had to take some time off work around Easter to get more done. Still got a couple of items I need to source too.

[@marcosrodriguezlopez8918]

Great video again! Thanks for sharing your job, just awesome!

[@GregVirgoe]

You are welcome, thank you

[@Yakfisher1000]

Yet another good descriptive video Greg, keep them coming!

[@GregVirgoe]

Thanks Karl, I will do :D

[@ZerHour]

Brilliant and well detailed ,like those rivet nut tool idea , great stuff 👍

[@peterdorning8654]

Hi Greg I’ve been watching your sprinter build project over the past few weeks and have been so impressed, so I’ve hit the subscribe button to make sure I don’t miss any further updates, you’ve given me lots of Ideas and maybe one day I’ll attempted a van conversion of my own, So keep up the good work, looking forward to more videos on your progress. Pete D

[@GregVirgoe]

That’s terrific Peter, thank you very much. Pleased you are enjoying them. Cheers

[@godshammer1087]

Nice.

[@Annyxel]

A good fit for the bike space leaving the bed on top would be a ct70 or ct90. If you want a bigger bike an rd125dx would do the trick.

[@bobbymcknight6671]

I haven't pulled the trigger on a conversion yet, but your channel is very informative. If I ever make it back to the UK, I would like to buy you a beer good sir. Great videos.

[@FineArtVista]

I love your job is so professional .

[@GregVirgoe]

Thank you Mario

[@bobmackin4342]

Hi Greg, Thank you for all your terrific videos on Sprinter Van conversion. I love watching them for enjoyment and information. I'm a little handy building my house and in my high school machine shop, and I really like these subjects. I'm hoping to build a Sprinter van (stealthy, if possible) that can fit a Harley FX under the bed. This is still a dream and I'm trying to learn some basic design skills before committing. Either way, I feel intellectually filled by your videos. Thanks again. Bob Mackin

[@GregVirgoe]

That's an ambitious bike to put in a sprinter. It's very big and I'm guessing heavy too. You may want to look for a dual rear wheel version that can carry 5T

[@bobmackin4342]

Very helpful reply - thanks. The FX weighs 535 lbs/242.672 Kg, but it's very low. I'm 5' 8" and can sit with both feet flat on the pavement. I may have to shop for handlebars, which I like low anyway.

[@zimbarush9142]

Yay, a new Greg post.

[@GregVirgoe]

Cheers Wayne 😊

[@DNL1200GSA]

Another great vid Greg. I only found your channel a few days ago, and you are motivating me to buy a sprinter and replicate the build here in Oz. Cheers mate.

[@GregVirgoe]

Where have you been all this time 😉 lol. Welcome aboard and hope you enjoy the rest of the series.

[@DNL1200GSA]

Greg - I've been in a caravan! A mate bought a small electrician's van last week, and is converting to a camper. I'll be his sidekick for some of the build. So I went looking and found your series. Your vids are well produced, excellent commentary throughout, with no bs nonsense! I'm prepared to make mistakes on my mate's van, and get it right when I build mine 😜 keep the vids coming, and looking forward to seeing the end result. I like design, as it can transport motorbikes. Very handy for my R1200GSA, saves towing the bike for the runabout.

[@thetravellingcarpenter1621]

Before i leave a comment i always like to read through the previous comments to make sure i am not just repeating the same question "wouldn't it be a good idea to put some ventilation holes in the ply?"...........just kidding...a fantastic video as always Greg :)

[@GregVirgoe]

LOL 😂😂👍🏼

[@longhairmullet]

This bed frame seems to be a big point of concern. I have seen two inch holes drilled in platforms like a big Swiss cheese and thought it was just to cut down on weight, learn so much just reading comments from others. Though reflecting on fact I’ve seen many platform beds where the mattress lays on mdf frame with out concerns?

[@GregVirgoe]

Dani Adams, I've had different mattresses on solid bed frames for 17 yrs and never had a single problem. Maybe people don't turn their bed down everyday to air it properly and flip the mattress regularly. I'm not reducing the strength of these boards by making look like Swiss cheese.

[@yellowsundarkside1418]

Triumph in Inside..nice..

[@GregVirgoe]

What else can an Englishman ride 😄

[@yellowsundarkside1418]

Greg Virgoe new Endfielf Norton...

[@GregVirgoe]

Ok a Norton yes I’ll give you that one. Unfortunately this English man hasn’t got Norton money lol 😂

[@Squiibbin]

This is the one I've been waiting for. I will definitely be aiming for GV simplicity and workmanship once my Sprinter arrives at the end of the month! I can't wait to see the rivnuts!

[@GregVirgoe]

Thank you Ben, bigger, stronger tool is on its way. :D

[@toddhodder]

Hi Greg, I have been watching your build for a little bit now, looks great, you've given me some good ideas to build upon. Thanks.

[@GregVirgoe]

No problem Todd, what are your plans?

[@toddhodder]

Greg, we are converting a 2008 144 2500 and a 2010 170 2500 right now. Some of your flooring ideas caught my attention as well as the Platform for the bed. Appreciate the uploads.

[@GregVirgoe]

Todd Hodder, two on the go? You either do this for a living or you are mad 😉 lol

[@skylinegtsrock]

Great video! I'd like to have seen you fitting the side brackets to a van that had plywood already fitted to the sidewalls.

[@AlphaMachina]

Something about living with any kind of internal combustion engine vehicle inside your home with you, especially in a small space, you want to make sure you replace your petrol cap with one that is sealed. And they have these special zip-up covers for motorcycles for storing them indoors, inside of your home. This keeps the smells from permeating all of your indoor wood and cloth, etc. Because once that gasoline and exhaust stench seeps into those porous materials, you will never get it out and it will always smell that way.

[@GregVirgoe]

Don't you just love the smell of 2 stroke oil in the morning :D lol

[@petejones3184]

Another great video Greg! Stumbled across your channel whilst browsing about a week ago, and discovered your woodworking videos too, which I watched with interest, as I am looking to set up my own workshop soon. Particularly liked the very effective dust collection system, which I will be copying for my set up. Love the SketchUp tutorials too - keep them coming!

[@GregVirgoe]

I hope that the channel will cover multiple topics. I would like to start a vlog, a chance to answer some questions and share what's coming up in future. We do plan to cover the trips away in the van when it's complete, covering a bit of travel and van life. Hopefully something for everyone.

[@corallaroc]

That bike looks like an old Triumph :-)

[@GregVirgoe]

Yes I've had many Triumphs over the years my latest was a Bonneville 900 street twin facebook.com/Greg.Woodshop/photos/a.870060803144285/976994979117533/?type=3&theater

[@chrisbannister2137]

Very much like the wranglerstar van the.

[@GregVirgoe]

Yes Chris, it inspired my own design choice.

[@johnallan5821]

Great job pal

[@GregVirgoe]

Thank you, John

[@SteveMorton]

This one should have been called 'Bed Frames and Broomsticks' :)

[@aphos9709]

sorry, this google translation. I like your approach to making. especially calculations! many do and then correct, you have everything calculated in advance. I follow and recommend to friends.

[@GregVirgoe]

Thank you for translating your comment. I really appreciate you taking the time to give great feedback. Thank you

[@miwei7898]

Another lovely video.

[@ROUTEPLANNERPAUL]

Greg,, great bed design 👍

[@GregVirgoe]

Glad you like it!

[@johnsparkman1126]

Nice build Greg, I saw a new 4x4 Winnebago build that is wider however has strapping on the bed to lift it up and out of the way for hauling larger items.

[@GregVirgoe]

Check out Wranglerstar video he has bed frame but has upholstered directly onto them.

[@viajantedomundomm]

High standard building Van! Nice videos too!

[@zimbarush9142]

Ya Greg, lol, I found your videos, watched everyone in series and then realized that your van was still in progress and said to myself " What! That,s it? Wheres the missing videos?" So ive been waiting for your next published one. :)

[@GregVirgoe]

Hi Wayne, so sorry that you could not binge it all. Like one of those TV dramas where you’re waiting to find out who dunnit? I’ve got to pick up the pace now so hope the wait is not too long for you. Cheers

[@johno7808]

Another excellent video!👍

[@GregVirgoe]

Thank you Jono

[@normanboyes4983]

Greg I love your style and attention to detail. I always hesitate to give constructive criticism because you know exactly what you are doing and why. I was going to comment on the lack of under mattress ventilation but that has been well covered by others. Not sure of you are familiar with YT channel Sail Life - but he tried the Trefoli under mattress support system without any measurable success - and it proved not to be particularly durable. A cheaper solution may be some way of temporarily raising the mattress while it is not in active use so that the underside has an opportunity to dry out during the day.

[@GregVirgoe]

Hi Norman, I’m always open to any comments as long as they’re not rude 😀 My other half is very OCD about things like this and she has chosen a mattress that can be flipped and turned. She always turns them regular and airs the bed every day. We’ve had a solid divan base for years and never had any problems with mattresses.

[@ermaabrazado5145]

Aloha, I find your video the easiest to follow. I'm searching for a Sprinter cargo van in Oahu for my future beach camper.

[@nellbrown770]

another great one Greg. i use a long arm rivnut tool, them m8 and m10 need some force to set them.

[@GregVirgoe]

You could have told me that before I brought the silly little ones that broke 😉lol

[@edysinsimon8646]

Great work Greg!

[@x86cowboy]

Really great video Greg! Wish I knew how to weld aluminum like that :)

[@GregVirgoe]

It's one thing that I really want to be able to learn. I think if you can weld you could make anything.

[@OzanYucer34]

good work :)

[@GregVirgoe]

Thank you 😊

[@VANESSASVANLIFEJOURNEY]

Great job

[@BlackPineConversions]

That clip at the end had me in stitches mate! More of that please 😂😂😂

[@GregVirgoe]

It's interesting to see if anyone watches right to the end, and you got to have some fun with this build. I have been storing up my bloopers in a separate file and plan to release a gag reel when there are enough. It always looks so very professional after the edit but things do go wrong from time to time :D Pleased it made you laugh. Cheers

[@BlackPineConversions]

Greg Virgoe I very nearly did end the video after you said thanks for watching, so glad I carried on though! Comedy gold 😂 I’m doing my own van build at the moment, not half as professional as you and certainly a lot of things going wrong! Great fun though! Keep up these amazing videos buddy can’t wait for the next one ☝🏽

[@michaelohara2161]

Nice build! The issue of solid or slats, has to do with a heated space on top side and a non heated underneath ( garage space ) It has to do with the mattress acting as insulation, and the need of a vapor barrier. A suspended bed should not have moisture issues, because it is the same shared space.

[@GregVirgoe]

Michael O'Hara, our garage space is heated and we have a mattress ventilator product called Airmat that keeps the mattress 1/2" off the solid bed base. We have had solid bed bases in all our homes and never had any issues with damp or mould.

[@agee7777]

Looking good!

[@GregVirgoe]

Thank you

[@kallenhunstiger7970]

Another excellent video, Greg.

[@GregVirgoe]

Very much appreciated, cheers

[@More-Space-In-Ear]

if ever you sell this van please make sure you pen a link on the documents that will show everything you've done, i'm certainly sure it will increase the value thricely....well done matey, the only thing i would add will be a couple of tie downs just under the side bars even though you've kept the rings on the floor...might come in handy

[@GregVirgoe]

Hello Marc, Very true, at least a prospective buyer could see exactly the standard of workmanship :D Will have to sit through a few hours of video first lol Excellent idea to add a couple of extra tie down points in the rear. I could insert a few extra rivnuts down each side and wind in some chunky eyebolts. Thanks Marc

[@More-Space-In-Ear]

Greg Virgoe but those hours will be so absorbing Greg....at least they will learn something from it all 👍🏼😉

[@patrickmball]

Uh mazing.

[@pardal_timburi]

Estou acompanhando, muito bom, parabéns!

[@antlambert3229]

Hi Greg. Been watching the videos as I pull my hair out converting my VW Crafter. It's an amazing series and have been great to binge watch. I have scoured the comments and havent seen this asked but I was curious of the size/thickness of the angle ally you used to support the bed

[@themagicbus1476]

I just bough mine 50mm x 50mm 5mm thick

[@thebarbers]

Same here, they look like 1" square and thought the 12mm ply overkill but seems to work ok.

[@peternufc1981]

Awsome

[@GregVirgoe]

Thank you Pete

[@KindnessMattersTV]

Truly isnpirational

[@davehigh6786]

Incredible work! You're now my favorite KZbin channel. One question; What will the dimensions of your mattress be and which direction will you sleep on it?

[@GregVirgoe]

Hi, thank you so much. Our bed is 1800x1750 and we will sleep lengthways not really wide enough in the sprinter to sleep widthways. I tried it for a couple of nights and ended up with really painful knees because you can't stretch your legs out. Thanks for watching.

[@gsadv1]

Dave High a

[@skipratking]

doing a good job there mate, one thing, you need to cut air holes in the ply boards, i use something like a 30- 40mm hole cutter, you need air flow around and under the mattress to stop it getting damp from perspiration,

[@GregVirgoe]

I’m looking at using a system under the mattress to keep it aired. Reluctant to weaken the plywood. Thank you 😊

[@skipratking]

ahh, i see everyone else has asked the same question, ill shut up, and keep enjoying your high standard build, . just commenting for the benifit of DIY viewers with less money, . i doubt cutting a few vent holes will weaken it with all that aluminum framing, why buy an air flow product, costing money and adding weight, when cutting holes is free and saves weight? i love saving weight, but i love saving money moor!!

[@GregVirgoe]

To be honest my misses airs out bed every day and flips the mattress regularly. I personally don’t think I’ll have any issues at all as it is but I’m outnumbered here 😂 lol

[@swiftadventurer]

Hurry, hurry, I'm ready for the rivnut lesson.

[@GregVirgoe]

I should get the new bigger tool tomorrow :D Will do a short video just for the fixing of the bed frame.

[@the_beauty_around_us]

Hi Greg, what size L shape aluminium did you use for the sides? Thanks 🙏

[@davearmitage392]

50x50x5mm thick

[@keithjohnson3275]

Thanks Greg, another down to basics video. I dont know if you've ever had a van/motorhome before but if you haven't it is a absolute nightmare trying to make a bed while kneeling on it, your wife wont like it. It's not too late to fit two singles which will allow you to stand on the floor (just about) to make the beds. You may be able to have the beds fold up the side of the van when you load the bike, just a thought.

[@GregVirgoe]

Hi Keith, there are two problems with your comment. 1. That's really sexist, assuming the women are going to be the ones making the beds. Come out of the dark ages. 2. We are not married, so why would I want to sleep in a single bed, with a gorgeous girlfriend in my van? Seriously though, with the rear doors open two can make the bed in seconds without climbing on it. Thanks for your comment, it made me smile.

[@SelfBuildCamper]

You could always add the Froli system on top of the boards? This would give ventilation and allow your mattress to be a little thinner? I have this by the way - very good product (mine is the Froli Star). Great video as always.

[@GregVirgoe]

I did see that system at the motorhome show and wondered what it was. Will be checking it out as a candidate.

[@David-rx2to]

Great video Greg. www.doityourselfrv.com/prevent-under-mattress-mold-hypervent/

[@arthurwong2002]

The bed seems to resemble wrangle star's bed frame.

[@GregVirgoe]

Same idea yes

[@AZRockRunner]

If I don't have a welder, I just add one extra long beam per panel, and screw them directly under the wood.

[@GregVirgoe]

You can just use IKEA bed beams which is a really cheap and perfect solution.

[@jedi_mario]

You’re driving on the wrong side!!! :P

[@GregVirgoe]

LOL mario hehe

[@grahammartin4966]

Hi Greg. Great series thank you. I am torn between a Sprinter and a Fiat/Citroen van myself. If you don't mind, could you give some details on your van, age, milage spec and rough purchase price please. Keep up the good work.

[@GregVirgoe]

Hello Graham, I’ve got a late 2008 (58) 313CDI LWB high roof. Has 112k miles and really clean. Paid £6,600 for it about 6 months ago. Took ages of searching to find a clean low mileage one. Then two turned up only 7 miles from our home. 😀

[@tritonbuildingserviceslimt2480]

Hi Grey Im thinking of doing a sprinter myself can you give me a idea of cost if you don't mind. I've watch lots of youtube videos but your is the best by miles keep up the good work can't wait to see the finished project. Thanks Ian

[@GregVirgoe]

Hello Ian, our van conversation will cost approx £8k to complete, that is for all the equipment and materials. We have a lot of high end items and this was not going to be a budget build as this will be our full time home.

[@grange247]

@@GregVirgoe , Hi Greg, is the 8 k just the internal fit, and then the van itself at an additional cost? Just a avid follower thinking of copying your design. Andy from Shropshire..... fantastic videos by the way. Cheers Greg.😀

[@jacobwrightchannel9199]

Great informative vids Greg - quick qs - aluminium frame - what box section size is it 25mm ? 3.2mm wall thickness?? - ah read below you've already answered - hope alls well - thank you - top fella - why not do a road show - bet you'd sell loads of tckets - especially if you joined up with local communities & id it as a joint fundraiser...just an idea..take care dude!

[@GregVirgoe]

Yes it was that size. The timber gives it a great deal of strength too.

[@vojo58]

Excellent video, as usual. A simple little question, why not use existing holes (5:26) located 2 or 3 inches lower? This would avoid making new holes for installing the aluminum angle. Thank you for this beautiful series of educational video. I am strongly inspired by it. I start the conversion of my sprinter 144 in two weeks. Looking forward

[@TerrydeAlaska]

I'm sure you have thought of this as you do such a good job planning things out, but what will you do with mattress once you have your motorcycle stored in there traveling. I would think having it propped up along side would be cumbersome. Love the Sketch-up drawings...please show more of that....cheers.

[@j.m.castilla7150]

OK, gracias por sus videos, thanks for your videos J.M.Castilla@2018

[@tomohawk5567]

If you don't mind me asking can you give a ball park figure for the aluminium fab work, thanks, great video's thanks for sharing.

[@GregVirgoe]

Hello Tom, the three frames come to £350 inc materials.

[@david1976aful]

I have to agree with other comments, this is best van build I’ve ever seen on KZbin. Re the plywood on the frame, did you think about putting air holes in it to allow moisture to escape from the bottom of the mattress, or would this effect the integrity of the frame?

[@GregVirgoe]

I'm concerned about losing the strength I have just added tot he frames. I have a cool blue mattress and it will be aired daily and flipped regular. My van is really well ventilated and heated.

[@OllyBowman]

Loads of great tips in your videos, thanks. How is this affected by thermal bridging, as the L bracket is connected directly to the van with metal to the frame wouldn't it get cold, particulalry in winter and create condensation on the bracket.

[@GregVirgoe]

I have applied the foil bubble wrap over the whole wall, then a sheet of 9mm marine plywood then attached the aluminium bed bracket. The only bridging part is the bolt which I have fitted with plastic caps. Wood is a very good thermal insulator.

[@twinpawer]

i posted a question earlier, but noticed this is a similar question. the video doesn't show any marine plywood or foil wrapping. was this installed after? thanks greg, great content :)

[@Vandemonium]

Great, as always. I second another commenter that you'd enjoy the Sail Life channel, if you don't already. Same attention to detail :-)

[@GregVirgoe]

Thank you David, I have subbed to Sail Life and will check out his videos during my evenings viewing. How is your own van coming along, whats next on your agenda?

[@Vandemonium]

I'm about to re-cut the floor ply because I'm unhappy with how badly I did it. Then finish the floor, put the ceiling in (just some thin ply with some LED lights). Very soon I'll be cutting gas vent holes (I've also bought the Gaslow refillable system which I think you have) for the bottle and the Propex heater.

[@GregVirgoe]

Vandemonium you r. Sight me up I’m doing gas also. My heater turns up today with any luck. Yes I have gaslow cylinder too. Cutting holes in floors not looking forward to that bit 🙃

[@tonysutton6559]

Vandemonium I've watched sail life since day one. It's great for anyone who likes diy and tinkering with boats. A lot of things that apply to yachts also apply to campers. One word of warning though, if you see something you are interested in, try not to by it from a chandelier or a marine store - mention boating and they double the price and then add a nought on the end😲

[@GregVirgoe]

I always imagined you need a lot of money to go yachting ⛵

[@stevepayne9691]

Hi Greg, just wondering what size box aluminium you used when making your bed in the sprinter? Watched all the videos, great really informative great job mate cheers Steve

[@nomadicana]

Wonderful to see the interior components start to take shape! Have you considered adding a spring system (like the Froli sleep system that the Winnebago's use) for added comfort? (Though that might add unwanted bulk, especially if you already have a comfy mattress). I'm looking forward to seeing the rivnut process next time. Do you have a goal date for completing the van? Excellent as always, and glad to see you're having fun with it!

[@GregVirgoe]

I had to look them up but remember seeing them on some vans at the motorhome show at NEC. They look like a fabulous idea. Not sure I can spare the loss of height. We have selected a decent mattress for our initial trips. Ordered a more heavy duty Rivnut tool and requested a return for the other one so that will be here Wednesday latest. I plan to take the van to Maker Central first weekend in May, not very much time and still loads to do. I've been collecting some outtakes while filming the build for a post-build "Gag Reel" compilation :D Thank you for your support and great feedback

[@nomadicana]

Can't wait to see the gag reel! haha.

[@kennyboyle700]

How much weight would you think the bed would hold? I watch all of your videos and love them and I've leaned a lot from you already (before I've bought my van haha).

[@GregVirgoe]

Not exactly sure, but me and the misses will be fine (150kgs) I'm sure she wouldn't approve of a third person anyway lol :D

[@kennyboyle700]

Haha! You haven't put the idea to her yet! I'm planning a weekend away van for 2 adults and 2 children, so I just had an image of sitting in the garage at 07:00 because 2 kids have jumped in our bedand it has fell through!

[@mathewjenniskens8115]

Great video Greg. Getting lots of fantastic ideas from your build. Wondering what size your finished bed will be. Thanks from Ontario Canada

[@GregVirgoe]

Each panel measures 1750mm long by 600mm wide, so the bed ends up being 1750 wide x 1800mm long. Approx 6'x6' foot square. So you could pretty much sleep whatever way round you want to. Thank you for watching.

[@robertlintott6475]

Hi Greg, I think you used to have a link to where you got your mattress from? I think you had it made to measure, could you please tell me the company that you bought the mattress from. Cheers 😊

[@normanbox6657]

Just a thought. As you have used 12mm ply to cover the bed frames, the surface is strong. When loading the bike(s) the bed will not be in place, so why not use one of the frames as a loading ramp (approx. 21 degrees). The ply will take the weight of the bike and rider, but the alu. frame won't (not enough 2nd Moment of Area i.e. section too weak). My calcs say that by welding another piece of 25 x 25 x 3 alu. to the underside of each of the three frame rails (leaving space at each end for the van's side supports), it will be able to take a Bonnie with rider. Only problem is, what is your partner going to say about the dirt....?

[@GregVirgoe]

That's an interesting solution, you've obviously put a lot of thought into it. I would only need to double up one of the frames and when the bed is built this could be the middle frame thus also strengthening the bed. Can you work out what weight this aluminium would support over a 1700 span? 25x25x3 is the right size

[@normanbox6657]

I'll do the calcs again and get back to you. I used a span of 1780 first time.

[@normanbox6657]

I did the calcs, using the properties for grade 6082T6 (Yield Strength = 170MPa, Tensile Strength = 260MPa) and the load of a Bonnie with rider. The existing frame has a maximum stress of 233MPa, so will permanently bend. Fastening a second 25 square tube 1.5 m long symetrically to the underside of each tube with staggered intermittent single V butt welds along both sides will reduce the maximum stress to 77MPa, giving a deflection of 10.3mm in the middle and no permanent deformation.

[@GregVirgoe]

Hello Norman, that’s very interesting. What if you are standing to one side of the ramp so only the 170kg of the Bonneville is on the ramp? The overall length is 2.1m and the ramp is 1.8m so only one wheel will be on the ramp at any one time. So roughly half the load, slightly more on the rear maybe? How would that look like? Cheers

[@normanbox6657]

Aha. At that mass it is a real T120R Bonnie, not a modern T120. Overall length is not important, but the wheelbase (where the forces act) is . For a T120R that is 55.2" = 1403mm. I'll check those out. Cheers

[@aitorp.8849]

Hi Greg, congrats for your great videos. I have watched almost all of them. Do you have a video showing how to remove the bed to carry a bike? I’m curious about what you do with the 3 aluminium frames and mattresses. Thanks is advance 👍🏼

[@matthewmoore9301]

Shout out to Glenn and Ged

[@davidlarge8894]

The reason you want air holes in the bed boards is for the bed bugs to drop through .lol