How Bad is My Truck Frame After 17 Years of Road Salt?

The Silverado frame is looking good after 17 years!
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The compound turbo, P-pump 24v Cummins Silverado is getting a complete overhaul, doing everything we can to prevent rust for as long as possible!
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0:00 Coming up
1:35 Picking up the body from paint
3:20 Windshield installation
6:41 Protecting the frame
9:03 Prep for paint
9:48 Painting the frame
10:07 Frame reassembly
11:33 Rear leaf spring replacement
13:06 Replacing steering assembly
14:34 Bushing replacement
18:01 Polyurethane bushing upgrade
21:27 Steering assembly
22:25 Front brake assembly
24:05 Rear suspension assembly
25:00 Rear axle swap
26:40 Rear brake assembly
28:58 Rolling chassis
29:57 Flare fitment
31:23 Choosing colours
34:18 Borgeson steering box
36:49 What's next?
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411 Darling Rd, Canfield, ON Canada N0A 1C0
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From American Muscle to Classics to Diesels, DG will show you how to build, swap, and repair anything with a throttle.
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USE AT YOUR OWN RISK: This video is for informational purposes only. It is your responsibility to evaluate your own safety and physical condition, or that of your clients, and to independently determine whether to perform, use or adapt any of the information or content in this video. Any automotive repair and/or modification may result in injury. By voluntarily undertaking any task displayed in this video, you assume the risk of any resulting injury; your safety is the sole responsibility of the user and not DG.

[@ecorey45]

The opening with the chevy asking for a bus engine is the part that gets me everytime

[@LSX_Tony]

Gets me every time too!

[@hodwooker5584]

I love this channel! But I really could live without the talking truck, after all this isn’t a Pixar production.

[@evoluke1069]

@@hodwooker5584 no

[@crudboy12]

This is my favorite youtube channel at the moment. Every video is "rich" in detail without being too slow. Makes me want to go out and work on something.

[@roberttaylor8918]

I agree, favorite channel by far.

[@Dancing_Alone_wRentals]

Well said. It is a great channel and it captures the attention of thinking people.. That is a tough crowd. Lets hope "rich" never gets tired. Long work Rich!

[@KesselRunLX]

I used POR-15 on a frame swap I’m doing on a 99 Land Cruiser. The Tremclad looks like it’s a lot easier to work with and not quite as thick. These frame off projects are full of “while you’re there” items.

[@Motorsportsgeek]

Exactly. If you sand blasted all the metal, any epoxy-based paint will be better and last much longer if not forever.

[@Mr.Safety.]

absolutely. I started with body work and leaf springs on my Ford now it's completely redone, just may as well do the work while it's easy to do, totally worth the hassle in the end.

[@y2kxj]

POR is great PPE is a must to use because it will not come off skin...

[@neilbrown82]

Countless times I've seen por 15 peel off in sheets

[@Beandiptheredneck]

@@neilbrown82 i hate that garbage. I've had no luck with it

[@coltonkruse2313]

I love how this truck has been taken apart and rebuilt at least 5 times on this channel. Amazing commitment to the old truck and the ability to change it to whatever you want.

[@MattsRageFitGarage]

I must be getting old. Never thought I'd see the day where vehicles from 2005 would be getting frame off refurbishment/restorations. My family has had a lot of GM trucks and SUV's from the era and remember driving in them when they were new. Truck looks great.

[@mrmotofy]

Remember these creators are getting paid for their content AND they get a restored vehicle to drive. In some climates the rust is bad...some have the ability so why not

[@Georgio80AU]

Rich you seriously have to stop apologising for the length of clips and time taken. You are a serious craftsman and take the time it takes to take less time. This channel is at the top of my list …. Love ya work brother!

[@kodystclair9774]

I love how he does little here and there on all the project keeps things interesting and entertaining plus more productive in the long run

[@MrClarkisgod]

This is me as a person. "Why didn't you finish X before you started Y and Z?"... because I lose interest and I'm far more motivated by passion than I am by discipline. I go months without touching things, but I'm constantly doing something since I have 5 things going at once.

[@charlietoner]

The air compressor sounds like an air-raid siren in the background. lol

[@coltonmcrae5873]

Personal tip from a fellow diesel wrench that works on crusty Ontario transit buses all day, spray a bunch of Krown penetrating oil in to your anti-seize and mix it up for a thinner mix that creeps in nicely. Works amazing for bolts or between surfaces you need to come apart again (like wheel hub centers). An older co-worker showed me a couple years ago and I've been doing it ever since.

[@SJKLR99]

We did that on huge reduction gear boxes for extruder machines..

[@danmarklesr6260]

Love the "Diddly Squat Farm" t-shirt, Jeremy would be proud.

[@mikefoehr235]

Congratulations, you just exceeded ALL of GMs quality control on this rebuild. This truck will be better than new and better than anything made now by GM.

[@LostInThe0zone]

Nice to see the Silverado get a much deserved new lease on life.

[@seang5284]

After 6 years of bouncing around in a 7.3 Super Duty with leaf springs, I really am jealous of your GM IFS. I didn't care in my 20s, but in my 30s, recovering from a knee surgery, sore back, cold weather...oh god, the Torsion Bar suspension just rides so nice!!

[@Eremon1]

I think the Silverado is looking real sharp Rich! I sure hope you don't have too many toys to remember to enjoy driving it. I could see forgetting some of the things you own given how large your fleet is growing. 🤣

[@DEBOSSGARAGE]

The nice thing is, each ride is different. I think we have one of the most diverse fleets

[@sethcawthern3278]

Gotta tell ya Rich. You and Derek's (VGG) videos are the only ones the genuinely get me excited when I see new ones. Keep up the good work. Been watching for years now

[@sethcawthern3278]

@Jim jibroni Derek been doin that for years. He's all about his people too. He does I'll be dipped like Rich does here we go

[@petermolnar8667]

How about Watch Wes Work?

[@sethcawthern3278]

@@petermolnar8667 I don't think I've seen him

[@ProjectKneepads]

@Jim jibroni Another one of my favorites is "You know, a guy could drink beer with the last owner ..."

[@merlars]

@Jim jibroni He's a good guy, and a lot of the phrases and slang that he uses is pretty standard midwest fare. He grew up in very north very rural North Dakota and I can tell you from experience that a lot of folks talk like that. Sure, he puts it on a little thick sometimes, but that's for comedic relief. He's really not fake. I can hear my granddad in there every time I hear him talk.

[@samuelsamsonian5832]

I missed seeing the "bus engine" intro. My favorite intro.

[@DjSubstain]

Hey, Rich! I have said it before and I will say it again. Your videos is some of the best on youtube. Editing and music is always great and the knowledge and humor you share is priceless. Thank you.

[@DEBOSSGARAGE]

Thanks man, that is really appreciated

[@DjSubstain]

@@DEBOSSGARAGE Looking forward to see this awsome build done. I want this. Have a great day, Rich.

[@Kstang09]

Someday my '95 K1500 Suburban is getting this level of love. So awesome!

[@matthewb8229]

The pro tip about heating up the control arm collar before pressing the bushing in is goin to come in handy for me in the near future! I'm going to be be re-bushing a '68 C10 pretty soon, and I promise you, my curse word vocabulary would have been put to use trying to get those bushings in.

[@TheWelfareGod]

I've found that fluid film works really well for salt belt rust protection. Although it's messy, it's done a good job keeping my Maine vehicles rot free

[@DEBOSSGARAGE]

I hate the mess. Hard to find leaks too

[@TheWelfareGod]

@@DEBOSSGARAGE True, I guess there's always a flip side to the coin

[@semajniffirg230]

@@DEBOSSGARAGE Eastwood's heavy duty anti rust is the way to go. It's a black or amber waxy type stuff, not nearly as messy. I use fluid film only on certain things, I also hate the mess.

[@afmoa]

The rear bumper fitting surprised me. I’ve wanted to do that swap and everyone says it wouldn’t fit. Now I know it will.

[@CarswithNash]

Excellent Rich!👌 With everybody cruising around in 4 doors nowadays a single cab truck really stands out.

[@CrimeVid]

I hate doing what you do, but enjoy watching you do it ! it feels like you’re saving me the work !!

[@jonathancrawley5924]

My family farm use to be where the Kentucky Speedway is... So everytime i see your intro it makes me think about all the good times i had growing up there.

[@chrisssmallengines7163]

This is better than custom ordering a new truck , You know what is in the truck , have up graded a lot of components and is also the pride that is well deserved on the build of this fine truck . .

[@Makimapoopypants]

And there more reliable Especially a 12v Cummins

[@ttinnovations3310]

Just a Working Machine !!! I wish I could do that much work, lol you're working and I'm watching, I need to put a TV in my garage so I can watch and work =)

[@andrewparham7333]

Amazing to see Diddly Squat Farms getting a little shout out.

[@CJA150179]

Loving the T shirt as you work on the old chassis...🇬🇧🇬🇧🇬🇧

[@378pete]

That's what I like to see, A clean shop

[@jaredbutler9551]

Love the shirt you had on in the beginning of the video, Rich! The cat eye Silverados are by far my favorite generation of trucks and I'm so happy to see you rebuilding yours! I think you're right, I think some day they will be a collectors item.

[@Clones2011]

shoot they already are collectors items!

[@CCHSAutoTech]

I would drive from Kentucky to Canada to let this guy work on my second gen

[@jaymiller2213]

That truck is perfect!!! So well done Rich!!

[@DEBOSSGARAGE]

Thanks man!

[@heatonhigh]

Amazing as always. Love the video. Hanging for the Silverado to be on the road.. So much knowledge and so easy to watch. Thank you 😊

[@hunterreichert8553]

Such a wicked build. Super excited to see this truck come back to life once again! 🤟

[@cesarconh895]

Perfect video to watch on a cold afternoon. Thank you DB garage.

[@LongPeter]

Rich's lips on the Silverado are up there with the kitty meowing Mint! at the end of the Slave Lake episode for Aarons finest work.

[@mikelaumaillier9271]

Should have used some "KY". Them bushings would have slipped right in. Thanks for all the great videos. Best Regards - Mike

[@ryankonke1813]

Wow that engine looks incredible, so many badass builds about to be finished, can’t wait!

[@ProjectKneepads]

Those 24v Cummins are great engines! I had a friend that would tell me that his dream pickup was a Ford chassis with a Cummins mated to an Allison, but this FrankenChevy will be an excellent vehicle.

[@tomcleghorn4005]

Truck looks good! Can't wait too see it all together

[@WBOS72]

Awesome job Rich. Everything looks amazing.

[@bannedbycommieyoutube5time920]

I’m happy your rebuilding this truck. It’s been a staple on the channel for a long time and will be great for years to come now.

[@DEBOSSGARAGE]

Thanks man

[@BadgerBishop]

I do not miss using a reciprocating saw to cut pins on equipment. Used to have to cut 2 inch pins out of hydraulic cylinders when they seized.

[@michaelcanto6175]

GREAT PROGRESS RICH! THANK YOU FOR ANOTHER EXCELLENT VIDEO!

[@davidcolesr.8628]

Engine Swap Aside, I Am Quite Confident Once That Truck Is Complete, Obviously Going to Be Much Better Than A “New” Truck. You Are So Meticulous, Methodical, Dare I Say OCD?, Your Attn. To Detail is Far Beyond A Factory Worker On An Assembly Line, Using Material & Technique Furnished By Others. Very Lucky Truck. Keep It Safe Out There Sir!

[@DEBOSSGARAGE]

Thank you! Taking pride in your work is not OCD though. It is a balance of how much work you can do within the allotted time and budget

[@davidcolesr.8628]

@@DEBOSSGARAGE certainly Meant No Disrespect, I Am Very Similar in My Line Of Work. Some Call Me OCD, I Explain it As I Only Want Every Sanitary System, Water Or Storm Water System to Be Functional Long After the Good Lord Calls Me Home & I’m Dust! I Love Everything You Do Sir, Catch You On The Next One & Keep It Safe Out There

[@gregweber8951]

Love the bumper! Can’t help but notice how much of my van has an influence in your choices on this one! Love you guys! A A Ron your the man! I’ll have some updates on the van soon! Love how you guys are continuously growing! Happy for you guys!

[@tylersmith1029]

I have an '06 1500, and each video you do in this series inspires me to restore the truck completely when the time comes. Thanks for showing the details, the rear bumper swap was something I was wondering about because I also wanted the steps. But my bed floor is rusting out pretty bad at the back so I ordered a CM aluminum flat bed from a shop local to me, I can't wait until it goes on.

[@kenmurray4232]

Looking good Rich. I really like the white with contrasting black extras. The rear bumper is a nice addition, especially with the steps.

[@davidanderson2393]

Nice project, when I went thru the suspension on 2002 GMC 2500 I made some rubber inserts to go between the leaf springs. The factory plastic inserts were noisy when hitting bumps, made it much smoother and quieter. I made them from rubber mat material from a farm supply, cut them just over width of spring and with ears with holes to secure outer end with a heavy duty zip tie.

[@chevyon37s]

My dad ended up making his own as well after a bunch of the OEM leaf spring inserts would fall out and let the springs clap and squeak

[@davidanderson2393]

@@chevyon37s After replacing factory inserts with the rubber it was surprising how much it smoothed out the harshness of the rear suspension. It made the truck a pleasure to drive again, I believe someone is selling them currently in aftermarket.

[@codyzeller6549]

I am really enjoying watching this channel. Learn a lot and he lives in Canada so you I get to see him run into the same problems I do. RUST

[@TheKlamminator]

This is a huge benefit of living in Arizona. I'll deal with the heat if it means I don't have rust

[@jean-maximest-pierre8375]

Finaly a sylverado video!!!! I want to know more on the "new" throttle plate on the PPump.... Good job again !you are an inspiration to built something great

[@brickthegreengiant]

A colour scheme after my own heart. The engine looks beautiful!!

[@paulwaggle1685]

I’m glad you got back to the chevy. Looks amazing like everything else

[@StrugglinWithTheMantheis]

That is going to be a good looking truck. You have good taste in looks and accessories. Very excited for this and the Ford finished products.

[@craighearn747]

I have down two complete tear down and I know how it all adds up to extra time at the end. I enjoy watching your way above abilities and appreciate your commitment on always getting it it done. All your end results are spectacular.

[@Chuffin_ell]

Just finished a front and rear re-bush on my 99 Taco. 22 years of worry free service. All new poly, ball joints, steering ties. Frame still solid. Decision made, last vehicle I’ll own. 😁

[@lyleconway6795]

Looking absolutely beautiful

[@pdee886]

Always enjoy your vidjas Rich. Rust remediation/ prevention is so important for us folks who turn wrenches and live in the rust belt. The domestic stuff especially the more modern vehicles really seem to fall short in this area. I love the European stuff because their undercoating is superior in my experience and they tend to last awhile. I have had great results with both Por-15 and Tremclad. The Por-15 is definitely not cheap, but it actually loves to be painted on 'seasoned' metal, where a lot of other finishes wouldn't. It shines in this area since it takes minimal prep work to be applied and be effective. The Tremclad is definitely much cheaper and you also don't run the risk of the rest of the can going bad/ hardening up like you do with the Por-15. Pouring it from the can into a disposable container and making sure none of it gets stuck in the groove where the lid goes on is important. I've seen large batches of it go bad/ permanently harden up if you aren't careful taking what you need from the can. The best part about it is a little goes a long way relatively speaking so you do get your money's worth. Thanks for sharing as always Rich, and nice work!😉👍

[@Guns_N_Gears]

Lookin great!!!!! In the end you will have self satisfaction knowing you did the work, you'll know what you have, and, it will be a shit ton better than what you get new these days! Great job👍👍

[@shaunpc2512]

Hey Rich, Just thought that I’d say thank you for doing this video mate as I find it quite therapeutic watching someone else doing the more mundane everyday stuff that I usually struggle to do for myself these days. I’m also happy to see your progress on this old girl and really looking forward to seeing it all buttoned up and back on the road for you 😁

[@zoidberg444]

Nice work mate. In 2019 I sandblasted and painted the underbody of my 06 Corolla in Jotun 87 which is a marine grade epoxy mastic. I also rebuilt all the suspension from a low mileage donor and put a clutch in it. That car has got me through everything without ever breaking down on me. I couldn't bring myself to junk it.

[@joeyarnold2397]

How has that marine epoxy held up?

[@blindtomsadventures2067]

Good video glad to see it coming together can’t wait to see how the engine does

[@jasonphillips4647]

You got it 👍 love the sounds of press bang bang

[@jasontate6183]

The bumper looks great!

[@durkus]

“My favorite part”, exactly had your hands stay clean

[@Gump327]

Good choice on the bumper it looks great and so does the white on the engine and induction pipes

[@Hendrickisbeast88]

I used chassis saver and it’s holding up very well . Definitely recommend

[@hanselgretel8563]

Cummins Silverado and Cat Ford. Best unicorn trucks on the internet in my opinion.

[@mikescott3641]

Nice work and editing..enjoying your channel!

[@tommywvk]

I freakin love the time lapse music, its so different from everybody else that uses the same songs. I love it

[@chloehennessey6813]

I’m in love with that engine. It looks great.

[@npsit1]

I used the poly bushings in my suburban. After about 6 years they got loose and started to squeak and they were a much stiffer ride. I could literally just pull them out by hand once I got the control arms out. I removed them all and put the rubber ones back in. So much better. Personally I wouldn't polyurethane again.

[@michaelweatherhead9470]

Ran into same thing on a 97 civic good for a few years then crap.

[@travisjones6645]

For any sort of vehicle that will see a lot of miles, I do not recommend PU bushings. They simply don’t last. Can’t handle any heat, they take a permanent set and squeak like hell.

[@edgeman1134]

Glad a few have the same experience as me and posted... polyurethane sucks for suspension and mounts. I use OEM stuff if you can still get it and for performance greasable delrin is nice.

[@Dabaerr76]

Love all your fab work and the common sense you bring to what you are doing. Between all the stuff you are working on I wonder when you sleep!! Lol

[@cumminsdaily7467]

Can’t wait to see this engine run I’m putting the same set up in my truck. The block is at the machine shop getting bored right now

[@johnschneider3575]

Awesome truck can’t wait to see more of it

[@FoolOfATuque]

I see why the recyling yard sponsors you. You are single handedly supplying them with scrap from all your projects. Lol! Have a great day everyone!

[@kiiiisu]

looking good!

[@johnd21]

Great 1 as always. Gotta Love a Cummins.

[@jerryb1234]

For a Canadian he's actually really entertaining.

[@larrydavidson3402]

Gonna be a real sharp looking vehicle Rich.

[@jasonsolberg8750]

This truck is the whole reason why I subscribed and started following you. The Cummins swap into it years ago was one of my dreams to do to my 01 2500 hd. Currently has the 8.1,with the Allison. But I have a 12 valve needing a home but nv4500 around northern men are scarce. Keep up the awesome vidjas rich

[@DEBOSSGARAGE]

Make it happen bud!

[@growingknowledge]

Mate, that is touch ! Love the painted pipework.

[@mattgraham1983]

I freaking love this channel and the sub channel 👍👍 Aaron dose a freaking awesome job at editing, this one episode is what 6months+.. well done👍🍺

[@anthonyflorence4389]

This guy does some bad ass work

[@crazyguy32100]

My fall (turned into spring too) project is prepping and painting the frame on my Tundra. POR-15 on the rust, coat everything with semi-gloss black Tremclad, couple coats of Cosmoline on top of it for seasoning combined with the annual Krown spray. The MTO really likes the salt around here.

[@FlatThunder]

I hear you about too many projects! My workspace is overcrowded with parts for projects. I don't even like Chevy's, but this is going to be a nice truck! Fun video Rich! 👍😁

[@evanjordan7734]

Glad to see the work truck getting love!

[@FPVForLife]

Man you are really giving me assurance that rebuilding/ restoring my A6 Avant 3.0TDI is the right thing to do. Instead of buying some of the new shit with this ridiculous emissions garbage. It has done almost 340k, always maintained and never let me down. But the small thing start adding up to the point where my OCD won't let me drive it anymore.

[@David-bs6bv]

Rich, you obviously do what you love and you make quality content, we appreciate that. I hope you're not burning your candle at both ends. Take some time for yourself sometime.

[@Blucifer-K]

Looks great

[@TheHaine95]

im just over the boarder from you guys in minnesota. and what got me was when you were putting the parking breaks back on the truck. every truck ive ever owned ive never used the thing, and usually the dang things leave me stranded some where unless i gut them out

[@aXBlackDeathXa]

Looking great!

[@hummyhero1484]

Awesome 😎

[@jeepindave5464]

I like that you used the 06-07 powerdome cowl hood.

[@bdavis12758]

I like the Silverado build….. when you did the fresh in up videos before with swapping out the interior, I was loving it……. Not bc I love my chevy’s but because it is your daily and we all know what the truck has done for you which is why you’ve kept it for so long. It’s a damn good truck…. It’s light, and cheap, and looks awesome with a power plant that last years and miles with a man pedal…….. great stuff brother. Needs more of these vids but we all know you’re a busy man!!!!!

[@DEBOSSGARAGE]

Thanks man!

[@gman1035]

Love your music selection on this one Sir.

[@JacobYoces]

I am once again thanking you for giving us the Silverado

[@nismofreak33]

really digging the soundtrack to this episode

[@damianryan5]

Nice to see the Silverado again, think it’s my favourite build on the channel currently.

[@DEBOSSGARAGE]

Its great seeing the comments on each project as each project is someone's favorite!