Incredible Manufacture Industrial Gear & Hobbing Process Huge Wheel Gear Making In The Factory

Incredible Manufacture Industrial Gear & Hobbing Process Huge Wheel Gear Making In The Factory
See the production process of the world's largest gear, right before your eyes! This video takes you through every step in the manufacturing process of a huge industrial gear, from start to finish. Watch as our expert engineers demonstrate their craftsmanship and skill while they assemble this incredible piece. See how each component is carefully constructed and checked for quality assurance. Get an inside look at how this massive gear is put together with precision and accuracy.
#manufacturing
#production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments

[@chuckwagon1892]

I would really like to see how well that gear meshed with the other gear. I was amazed at how much they seem to rely eyeballing everything but It was an amazing thing to watch.

[@dulajohnstone5704]

These men are amazing. Almost unbelievable what they able to do with the limited equipment at their disposal.

[@imburgin5295]

Safety Record: 5 minutes 10 seconds before the last accident. Seriously though, you guys do amazing work.

[@neptunecomputersrepairshop]

Congratulations to this hardworking men, its so incredible seeing them work in such a great process, may their safety be also considered. Blessings gentlemen.

[@andrewmiller2868]

These are seriously brave men working in a foundry with only sandals on their feet.

[@alexhayden2303]

See him hop when sparks got his toes! No eye protection!!!

[@user-mk8ve3sk9e]

Bueno a mí no me engañan,,,,, son robots de presicion de carne y hueso descalzos 🤨 ojalá y les paguen 💰 bien por su obra de arte

[@Claudio10656]

​@@user-mk8ve3sk9e Seguramente debido al bajo nivel de vida que los países occidentales imponen a estos pobres seres humanos les pagan bien porque logran llevar a casa lo mínimo necesario para su familia... pero esta forma de trabajar sólo se encuentra aquí y seguro que no. en Europa

[@TheKrausenKid]

@@Claudio10656 Slow your roll commie stuff is cheaper over there

​@Claudio10656 Western countries demand high quality of living. The thing is that Western countries have evolved away from primitive techniques. If the rest of the world wants to catch up, then they need to evolve.

[@josesoares3676]

Minha nossa ! Segurança " ZERO " . Mas , merecedores de toda nossa admiração .

[@FlorianoaparecidoCidao]

Como pode trabalha em um lugar desse sem os traje de segurança adequada pra o ambiente trabalhando de chilelo meu Deus

[@panagiotisgerasis8680]

Α ​@@FlorianoaparecidoCidao

[@josecarlospoggian5460]

Heroes of the 21st century!👏👏👏👏👏👏👏👏👏👏👏👏👏God Bless Then All 🙏🏿🙏🏿🙏🏿🙏🏿🙏🏿🙏🏿! Real workman ,the only way to get money honestly!👏👏👏👏👏👏👏👏👏👏👏👏

[@Ray-ce3qy]

Senhores, vocês são os verdadeiros mecânicos gerais. Digo isto, porque fiz um curso de mecânica geral no Senai aqui no Brasil, nos anos 70, mais precisamente no período de 1976 a 1979. No curso nos aprendemos a usinar diversos tipos de peças mecânicas, por isso o nome mecânica geral. O curso envolvia, TORNO MECANICO, primeira maquina utilizada para facear e desbastar o furo de centro e dentes da engrenagem inicialmente, PLAINA essa maquina que foi usado para desenhar os dentes da engrenagem no formado correto, acompanhando apenas o traço feito de acordo com o molde colocado em cima da tinta branca, incrível, vocês fizeram uma plaina de FREZA e RETÍFICA, a FERRARIA, vocês moldaram essas engrenagens sob alta temperatura, curioso, sem equipamentos de segurança de trabalho exigida aqui no Brasil. Vocês são verdadeiros profissionais que deveriam ser muito valorizados. Deus os abençoe!!!🙏🙏🙏

[@metricstormtrooper]

I loved the huge voltage leak from the travelling crane to earth, super safe that.

[@scotty2746]

Unreal 😂

[@benjurqunov]

What are those homosexuals doing ?

[@rufusalexander4935]

❤o pop p​@@scotty2746

[@user-zb4ni9df3l]

😢

[@JoseGuirena]

l​@@scotty2746🎉😊🎉

[@PedroTorres-qe1gf]

En este momento viendo este video recuerdo cuando en la Escuela industrial Alvaro Obregon de Monterrey N.L MEXICO APRENDI LOS PRINCIPIOS DE FUNDICION Y DESPUES MAQUINANDO EN EL TORNO DANDOLE LS TERMINACION las piezas y despues en Dibujo industrial como profesional en fabricas de mantenimiento para que las fabricaran hoy tengo 80 anos y recordar es vivir hoy 17 de julip de 2024

[@GlaGlaGlaTRIP]

Interesting to see how Westerners worked in the 19th century

[@MartinSanchez-nm8py]

We never had the safety sandals.

[@tomatoes3]

Amazing skill, but the workshop mess and lack of any safety footwear makes it look like something from the 1890's

[@chiefguns1980]

No air pollution there! While the US and a handful of other countries are forced to comply with stringent air quality standards, this is allowed to continue!

[@gastgastin51]

они заслуживают нашего восхищения.

[@vineshnaidoo9402]

Skilled workers...survivors indeed Awesome 👌

[@andrewriker5518]

I bet they make one heck of a sandcastle when they go to the beach

[@johnlewis9745]

With some scrap metal these men could make gold. Fantastic !

[@serpicon1300]

Ho LUTIN , BRAVO LES GARS , VERY GOODJOB ET NIVEAU SÉCURITÉ CA CRAINT quand 😢😢😢😢😢 même

[@diegodelfa4953]

​@@serpicon130007

[@moskimoski393]

Real artisans at work. Bravo! 👏👏👏

[@toon2094]

Tribute to the hardworking men. Beware that the bosses do not become too rich !!!

[@blackngold2009]

These guys definitely earned their money. No OSHA here. I hope the best for those workers.

[@christiantrape8376]

Digne du début de l industrie , 200 ans avant l époque moderne. Belle ingéniosité

[@darkholyPL]

Imagine going to work, and your workplace is litteraly a hole in the ground. -How are you doing today Hazeem. -Ah thank you, thank you! The hole is very nice today! xD

[@askanyful]

All that hard work....raw talent, minimalistic equipment, unsafe environment. Still a masterpiece. Great!!! Respect ❤

[@manul8949]

"Safety first" is the slogan alltime reminded to workers in this company and that reassures us a lot 🤕!!! Congrats.

[@scrapstation6823]

Pakistani fearless amazing skilled workers wearing safety less sandals.

[@user-vl2io5jx8k]

Mis más absolutos respetos,y grandes felicitaciones,de ver como trabajan.y sin proteccion.Dios los bendigas.

[@tptechzone]

Top-notch video! The scale and power of these machines are incredible, and you’ve done a great job showcasing their capabilities. Your technical explanations are spot on, making this a must-watch for engineering fans.

[@brandonyen7837]

Even though they don’t have safety equipment but they’re very professional knowing how to get their job done and I love them working very hard not afraid to get their hands dirty 👍

[@fadilkhadir9780]

ما شاءالله تبارك الرحمن. ونعم الوكيل. عمل جيد وجبار ومثقن، حياكم الله

[@user-tf6cx3cl6i]

皆様、工場での作業お疲れ様です。鋳造から旋削に、そして、ギアシェーバー加工まで巧みな技術すごいです。また、外パスを使って内径測定もすごいです。

[@wayneandrus240]

What an extrremely hot, dirty, and dangerous place to work/ Thrse people are tough and can make anything!! I admire them

[@madhupmehrotra620]

Yet you can not deny the incredible amount of skill and accuracy they are working with !!

[@bernardcooke]

good use of steel toe nail flip flops they never took off in england

[@dazza1825]

I take it they have no health and safety rules and regulations still, makes me laugh how they all wearing sandals whist pouring that molten metal, sparks burn his feet....lol

[@UniversalResearchInnovation]

C'est sur qu'ils n'ont pas beaucoup de chaussures et vêtements de protection par contre cela nous montre le passage de l'artisanat vers des techniques industrielles et comment travaillaient nos ancêtres

[@abichaahmeda2273]

ما شاء الله ❤❤❤ الله اكبر❤❤

[@user-xc5qb4je9m]

3​@@UniversalResearchInnovation

[@user-bd6sc7jg7b]

You don't get it. They're safety sandals 😅

[@jetsetter8541]

This gear is for Pakistani next King to be born , for his wrist watch 😂 . It takes human sacrifice to make a Rolex Watch gear like this . Safety is in heaven not on earth.

[@bobwallace5257]

Amazing people and great work!! I just wish their bosses would pop for some boots and ppe!!!

[@malikirfan5235]

such an amazing skills these guys have learnt over time, every single worker from blast furnace to machinist, die cutter and crane operator are fully aware of what to do when to do. Only if these hard working serious guys given some advance tools and safety equipment they can perform even more efficiently. I am pretty sure these guys are not paid very much, this is one reason these highly skilled and hardworking people are fleeing away and immigrating to other countries for better living and better rewards for their skills.

[@paulobergamo288]

Deus abençoe vcs homens valorosos , que tenham muita saúde , um grande abraço

[@mohamadfadelkahil9165]

بارك الله بعملكم ورزقكم الصحه والقوه..ولاكن انصح لكم ان تضعوا نظارات للوقايه من نسر الحديد لعيونكم ..حفظكم الله تحياتنا ..محمد فاضل كحيل ❤

[@oldandintheway9805]

The precision of the metals going into the mixture is beyond precise! A perfect allow every time!

[@moegamatgamieldien110]

The fact that they still walking around with both feet intact in incredible😂.

[@michaelbray2751]

After watching this video! I have an all new respect for anything made in India! I am impressed!!!

[@salvatoretrancassini5574]

Ognuno dei paesi più sviluppati dovrebbe vedere da dove veniamo, una bella lezione per le giovani generazioni per capire i primi passi del progresso, mi inginocchio a questi grandi lavoratori ed auguro a loro tanta salute insieme ad un futuro migliore

[@Peace_To_World]

Excellent compilation from the start to the end! I’m wondering how much would the finished gear cost with all this labor intensive work? The workers skill and their dedication is amazing. Is that a shaper machine that they use to shave the tooth? I am amazed how the casting is sound with no cavities. Great job! The engineering is also fantastic. The owner should be mindful to provide safety tools and ppe. Is there no a regulatory body in that country? Anyway, the skill of the workers and the engineering behind all the process is appreciated! Bravo!

[@user-lb9gw5kn9d]

고철을 아무거나 막 집어 넣는군. . . 기어의 내구도에 문제가 있을 듯. 그냥 철 덩어리를 선반으로 깎는게 빠르겠는데. .

[@mrcpu9999]

You know the tolerances are good when it's cardboard cutout and a sharpie for your layout lines.

[@Michael-mg3lo]

They're professionally trained and ready to go through the day without injuries or accidents because they are all focused motivated and motivated for these reasons they are all going home every day and night without a scratch. They are not like Americans who come to the job every day and still screw up everything that they touch 😅. Mostly made in other countries.

[@AmericaVoice]

One of the many things and reasons I absolutely love to see Pakastan and India type way of work they still DONT use the old unedited ease of today's technology of how we build stuff today. It is a dying art of hard work and tenacity! Although I do still cringe on the lack of safety or certain productivity type mindset with low Healthcare and workman's comp we have in the state for these hard workers. I have been deployed around the world and the sheer work ethic they have puts us Americans and the weet and the majority of humans to Lassycical shame!😊😊😊😊 Edit: I would love to know how they can ensure the correct amount of materials in what certain amount and temp,, what type of sand and chemical they are injecting into the sand. Also are they able to use that?

[@poynt100]

Cody's Lab had him making an iron skillet using thermite. He used carbon dioxide gas to quickly harden the mold...hope this helps

[@benedictcumberbatch4275]

Hard work just for hard work sake is silly. May as well use technology to make it easier on yourself.

[@AmericaVoice]

@@benedictcumberbatch4275 They don't have the infrastructure or money to buy the updated technology. That's its still considered 3rd world. The parts are considered very cheap for us because of the lack of updated technology!

[@benedictcumberbatch4275]

@@AmericaVoice yes but what I’m saying is they just need some organization.

[@rhrh2025]

That's a pretty unsafe work environment!

[@griselconcepcion4216]

Like to know what type of material is injected into the sand?

[@boblee3444]

co2 gas

[@makkashakka]

What does the co2 do?

[@Marcos33914]

As condições de trabalho são humilhantes. A fajta de EPI está estampada em todas fases do procedo, além de ser reslizado num ambiente inseguro e totalmente insalubre. Os operários são verdadeiros heróis.

[@AppliedCryogenics]

I'd like to see a humanoid robot that is so large that it requires some of these gears.

[@tommlinger3234]

What gas is this that they use to make the sand hard?... I dont know anything about these things,please someone explain this to me...

[@nicktorea4017]

looks extremely accurate & precise from the moon

[@pavelnovak8968]

Velká poklona pánové a zdravím vás z České Republiky,také jsme měli před revolucí takovou výrobu dnes je Republika rozkradená.Čest vaší práci.

[@trailblazer1047]

Its like going back in time.These guys dont fool around,or they get fired!Safety is def. an issue.Got to admitt to me they look good,Craftman,they go right out on the road and replace an axle,thats good and fast.

[@felixallotey9341]

This is very serious. Occasional hazards. No hand gloves, no safety boots, no goggles and helmets.

[@davidhorn6008]

No Health and Safety Executive!

[@johanea]

The hazard is only occasional so nothing to worry about. I am sure they would take action if it were a permanent condition.

[@davidhorn6008]

@@johanea Can Your Grandmother suck eggs?

[@usmanballo7621]

​@@davidhorn6008 this is the 3rd world

[@davidhorn6008]

We will NOT allow YOU do make the risk assessment!

[@cesarantoniomorenosanchez3533]

Para hacer un solo piñón de estos, hay un trabajo endemoniado, fantástico

[@Ahmed-Alyaser]

Really it’s amazing skilled workers, I’m proud of them as they moslems workers and can challenge others 👍👏👏

[@CarlosNunezCartes]

Hola, video espectacular, realmente los felicito por realizar este tremendo trabajo de Ingeniería. a puro ñeque ...

[@valmirghezzo2675]

obrigado pela transmiss'ao aqui no youtubem eu aqui em Dublin vendo esse debate, obrigado

[@johnskiffington9117]

The only precision tool I saw was a Vernier caliper. Involute control was all by layout. Pretty good for a bunch of shoeless guys that seem to know what they're doin.

[@audelioespinoza1934]

I thought I had the worst harder job in the world ( mining) but I take hat off for these men had no idea the hard work it takes to build one if these monster metal srpracket.

[@kuniebert9675]

Aside from the safety aspect, the whole thing is a fundamentally solid job. Very physically demanding, but safe, and with simple technology. Respect for that. The workpieces would not meet any industrial standards, I think some of them are for agricultural machines or simple systems. You would still have to work on that. Precision, homogeneous structure, consistent quality. I am sure that would work in Pakistan too. Good luck and keep it up 😉

[@user-xm4vx6ij9c]

Добрые и мастеровые люди, покажите точность сопряжения вашей детали в паре с другой шестерней. Будет ещё одно подтверждение вашего удивительного мастерства. Вам земной поклон. ❤👴🙏🤝

[@_Kenton_]

Дешевый труд всегда самый благородный, ибо они бережливо относятся к кошельку клиента, а вот капиталист обдерёт, как липку

[@iconbit9810]

Не удивлюсь, если они металл из пивных банок используют 🤔

[@95.56]

Воо дают! Всё думал, как же они сделали атомную бомбу? Теперь поверю если скажут, что где-нибудь, на такой же улице.

[@Goer340]

Люди из говна и палок делают вещи, а у нас из того же делают говнопалку.

[@user-ur1pi3jq8m]

Индийцы учились в СССР. Наша школа!

[@ercolegraziadei9209]

Un ingranaggio ricavato da fusione è pieno di difetti. L'ideale sarebbe un forgiato

[@macomaco1872]

Solo resta decir, Felicitaciones Lo que lograste más allá de querer mejorar la estética pintando, es increíble . No puedo imaginar la cantidad de tiempo empleado, mis mejores deseos para futuros proyectos

[@sidnewsound]

Grande trabalho. Mas, como sempre perigoso. Deus abençoe esses trabalhadores.

[@MohamedAhmed-xl4ye]

حقا تستحق الاحترام والتقدير تحياتي لكم من مصر

[@mrgrumpy5116]

we should all respect what they manage to achieve working with what they have, and especially in those conditions, .. they certainly deserve credit for the work they turn out and none would argue about them earning there wages, they certainly do .. reminds me of my first few years as an apprentice.

[@lopsanglama1104]

Excellent pk keep it up very smart 👍

[@justme4020]

Wow....I am amazed at the amount of hard work and craftmanship that goes into the mold making, the melting and pouring, then machining it down. I thought it was going to be a boring video, but it turned out to be a very interesting video.

[@alexhayden2303]

Hobbing? Don't think so. But great craftsmanship!

[@JohnSchofield-j4i]

I had an old Alba 10M (10" stroke) shaper about 30 years ago. It also, was not a CNC machine.;-)

[@alexhayden2303]

@@JohnSchofield-j4i My 1st job at Brit. Thomps. Houston. Rugby. Terrifying thing!

[@leroyjenkins4811]

If you work in a steel mill pouring hot molten metal and your employer doesn’t provide essential equipment like steel toed boots and fire resistant clothing, you really need a new job. Did you see that guy’s feet get burned by all those sparks and bits of metal?! Crazy!

[@almabraun3799]

For all of you people that are noticing that they're only wearing sandals and commenting chuckling laughing Etc why don't you send them a pair of boots and make them all happy including yourself

[@gusto8585]

They would never wear Steel toe boots .They would feel awkward in them. This is how they like to work. To each their own

[@benedictcumberbatch4275]

Yes but it’d be only a drop in the bucket. They need better leaders to help them organize.

[@yairkeidan3333]

מדינת עולם שלישי, בית יציקה - פועלים עם סנדלים! ללא כובעי מגן, ללא אוזניות! מדינת עולם שלישי!

[@Horadepescahp]

Un trabajo hipnótico.

[@pkmechanics]

hi

[@bobbylineberry146]

Highly skilled excellent workers

[@viperexpress305]

Can't believe they ware sandals ! 😳

[@MrToni99]

Great Work and great workers . Thank you all for the video.

[@juanrodriguezmartinez3673]

Es increible, en pleno siglo XXI y esta gente trabajando en una fundicion con chanclas de playa. Yo veo este video y mas que admiracion me da pena.

[@ryanside9117]

This kind of work takes a toll on the body. These men are all under the age of 19

[@PH-GNS]

With gear wheels, you need precision manufacturing. Otherwise, you will get a lot of wear and tear!!!

[@davidvincent3112]

Bonjour, avez -vous monsieur, la table des log de 5/3? Sinon, je pense qu'il est préférable de donner la solution à base de ln c'est à dire le log népérien

[@brianhunt9026]

Surely with their skill they could make one complete wooden mould. You could then make hundrrds of gears? Or am i wrong.

[@user-tf7yq5dt7z]

يعملون بجد واخلاص

[@Inday-PUSIT]

The legendary sandals... he just just shake those burning liquid metal on his sandals..😂😂😂

[@dijintc]

I was wondering with this utter unsafe conditions, so far how many of their workers many already get handicapped 😮😢

[@mesikamoto]

The shaper guy just eyeballs the entire gear machining. No measuring, nothing.

[@s_sam2001]

The output is stunning. Those men are amazing.

[@roldanduarteholguin7102]

Export the Azure, Chat GPT, Revit, Plant 3D, Civil 3D, Inventor, ENGI file of the Building or Refinery to Excel, prepare Budget 1 and export it to COBRA. Prepare Budget 2 and export it to Microsoft Project. Solve the problems of Overallocated Resources, Planning Problems, prepare the Budget 3 with which the construction of the Building or the Refinery is going to be quoted.

[@daviddelcarpiolazo2687]

Very well thank you

[@user-pc9cb4ps3n]

기술이 충분한 숙련된 기술자입니다 작업을 잘 하십니다 韓國도 1970年경에는 그렇게 하였습니다 경의를 표합니다

[@tadanobu3362]

旋盤、回転が逆ですね。 刃の向きも反対なんですね。

[@user-ev8yc8or4y]

멋진 영상 입니다. 응 원보냅니다🎉🎉🎉꾹❤꾹❤😊😊

[@DenisRoze-ij9zr]

Simplement impensable ,Chapeau Messieurs

[@floydldavis8980]

They mix the black binder material to stiffen the parts of the mold with the most detail. They'll reuse it later. Here in the USA, the black binder is in all of the sand used for casting.

[@rustie61]

Gee... I wonder what alloy they are using (or attempting to use)? Possibly standard 8620? Or even the latest 9310 super gear alloy??

[@QuerubinDorado]

*EXCELENTE AMIGOS: ESTÁN CONTRATADOS,MANO DE OBRA CALIFICADA.*

[@Gbluesman]

Absolutely stunning 🦾🙏💪❤️👍

[@jim-oi6wj]

I love those OSHA safety slippers. 22:55

[@user-ih7om7yy1d]

I am amazed at the skill of the foundry men and machinists but I can't help wondering how long a gear will last that is made from any old scrap metal.

[@felixallotey9341]

Occupational hazards. There is more room for improvement. New technology for our generation.