JBugs - 1971 VW Super Beetle - Trunk Wrap Up - Part 1

View our complete selection of air-cooled VW parts on the JBugs website: www.jbugs.com/
Now that most of the interior on our 1971 Super Beetle is complete, we can move our attention forward to the trunk. We’ll install the glove box along with the hood release lever, cable and catch. We’ll also install a new fuel tank, along with the fuel filler neck, vent lines, hoses, sending unit and the fuel door on the body. Follow along as our tech starts getting all the parts in the trunk in our reassembled.
Intro: 0:00
Glove box modification: 0:21
Glove box installation: 0:31
Fuel tank notes: 2:03
Fuel tank hoses installation: 2:53
Fuel tank filler neck installation: 3:40
Fuel filler door installation: 5:10
Fuel tank sending unit installation: 6:00
Hood release cable installation: 7:10
Hood latch catch installation: 7:47
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Tools used in this video:
Drill
Uni-Bit
Pop-Rivet Tool
Needle Nose Pliers
Philips Screwdriver
Side Cutters
Nut Driver
Razor Knife
Small Flat Blade Screwdriver
Mallet
Chisel
1/8” Drill Bit
Flat Blade Screwdriver
¼” Ratchet with 10mm Socket
Other Parts Used:
1/8” Rivets
Carburetor Cleaner
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Parts used in this video:
Glove Box (3583)
www.jbugs.com/product/3583.html
Hood Release Lever (111823651)
www.jbugs.com/product/1118236...
Hood Release Lever Knob (411-665)
www.jbugs.com/product/411-665...
Hood Release Cable (113823531G)
www.jbugs.com/product/1138235...
Hood Cable Tube (143-545)
www.jbugs.com/product/143-545...
Fuel Tank (133201075F)
www.jbugs.com/product/1332010...
3.5mm Fuel Hose (N203531)
www.jbugs.com/product/N203531...
5mm Fuel Hose (N203551)
www.jbugs.com/product/N203551...
Hose Clamp (MH4)
www.jbugs.com/product/MH4.html
Fuel Tank Filler Hose (311201219A)
www.jbugs.com/product/3112012...
Filler Neck Seal (111809599A)
www.jbugs.com/product/1118095...
Hose Clamp (MH28)
www.jbugs.com/product/MH28.html
Fuel Tank Hold Down Bracket (113201635)
www.jbugs.com/product/1132016...
Vacuum Cap (VCP-316)
www.jbugs.com/product/VCP-316...
Breather Hose (N203741)
www.jbugs.com/product/N203741...
Hose Clamp (MH10)
www.jbugs.com/product/MH10.html
Fuel Door Release Cable (113-939)
www.jbugs.com/product/113-939...
Fuel Door Release Handle (113-461A)
www.jbugs.com/product/113-461...
Fuel Filler Plug (111-110)
www.jbugs.com/product/111-110...
Gas Door Stops (111-145A)
www.jbugs.com/product/111-145...
Fuel Tank Sending Unit (113919051FME)
www.jbugs.com/product/1139190...
Hood Lock Catch (152823509B)
www.jbugs.com/product/1528235...
Stainless Steel Button Head Screws (17-2960)
www.jbugs.com/product/17-2960...
6mm Nyloc Nuts (N1118311)
www.jbugs.com/product/N111831...
All parts used in this video are available at: www.jbugs.com/
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Music Provided By:
Keep It Real by Audionautix is licensed under a Creative Commons Attribution license (creativecommons.org/licenses/...)
Artist: audionautix.com/
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Videos are intended for entertainment purposes. Factory specifications should be followed when performing any task on your vehicle.

[@w3vjp568]

I bought a nearly clapped-out ‘71 Super Beetle from my sister for $50, back in ‘82. Drove it for about a year until I needed a more reliable ride for a new job. I have owned many cars since then, but that Beetle is the one I’d choose, if I could have any of them back!

[@dunlapmichaell]

Thanks for showing how the hood latch release is held in place at the glove box.

[@Sam_Mebane]

No problem, it's how it should be done!

[@kellyfitzgerald3258]

Love jbugs ! All the products o order are high quality and vetted to not be a headache unlike Amazon where I never know who’s selling what

[@miroslavmusil5159]

Thank you and greetings from Moravia :-)

[@Sam_Mebane]

Ahoj a veselé Vánoce!

[@KombiGarage]

Another great video, thanks for the detailed explanations

[@KoenigsTiger957]

Thank you for another great video!!

[@SteveBlack-kj3pm]

Gran trabajo Amigo como siempre. Saludos

[@OrangeBug_71]

I have been waiting for this part in the series for a long time! I have a 71 Super Vert, and I have an issue where my hood release cable won't pull my latch enough to release the hood pin consistently, can you go over the proper process of setting up/testing the hood release cable?

[@Sam_Mebane]

We cover it in part 2. Most likely your issue is movement in the housing for the cable.

[@vintage76vipergreenBeetle]

👍

[@renevaldivia5291]

You have video install stabilizer bar front the bar puting in in strut mount

[@Sam_Mebane]

Yes, just about every aspect of the restoration has been covered, check the series, quite a few videos back.

[@jamiecamp1376]

It appears as though the fuel vent hose you use is just a soft flexible rubber hose ? What type of hose and what inner diameter? I didn’t notice it in the parts listing as all hoses looked to be braided/less flexible than what was being used. This is the last hose I need to finish off all my new fuel lines/tank. Thanks as always for these videos. Super helpful!

[@Sam_Mebane]

It's there - www.jbugs.com/product/N203531.html just braided vacuum hose.

[@jamiecamp1376]

@@Sam_Mebane thanks so much! I was originally looking on my phone so the smaller screen I didn't see the details, but after watching it on my computer could see it was a braided hose. lol Sorry about that. Thanks so much! Got it ordered!

[@johnmartin5153]

@@Sam_Mebane did you use 3 feet in length for that vent line ?

[@Sam_Mebane]

@@johnmartin5153 I used more than 3 feet for sure, but it all depends on how you route the line. I just ran it to atmosphere, under the car. Later, I actually changed the vent hose routing later to the top vent as the lower vent would occasionally siphon since it wasn't run to a charcoal canister or other emissions components.

[@johnmartin5153]

@@Sam_Mebane ahh thank you Sam. Good to know.

[@youtubeuniversity5336]

Just wondering Where to get All the relays to replace on a 74. On Jbugs didn't see em.

[@Sam_Mebane]

There are only 2 relays that are essential, the headlight relay - www.jbugs.com/product/111941583.html and the flasher relay - www.jbugs.com/product/111953227D.html. The door buzzer and any other relays you might have aren't essential.

[@jamiecamp1376]

Sam one other question on the fuel vent line that is run out the bottom of the car. Does it just hang out the bottom a bit and that’s it? Or does it run somewhere/is mounted somewhere underneath? Thanks so much!

[@Sam_Mebane]

It is just a vent for the fuel tank, fuel can't get out of the tank if air can't get in. Originally VW ran the vent hoses through various canisters and hoses in the trunk and back to the engine compartment as part of smog equipment.

[@jamiecamp1376]

@@Sam_Mebane I assumed it just hung out the bottom, but just wanted to make sure you guys weren't running it anywhere specific. Thanks again! Really appreciate you and the JBUG team.

[@DannyTBENT]

I can’t seem to fit the Top Left Vent Hose on either the tank or the Filler Neck fitting? The link sent me to 12mm hose but it seems to small and I cannot get it to fit. Would the correct size be the 17mm vent hose for a 71 super beetle?

[@Sam_Mebane]

Grab a micrometer (or a measuring tape if that's all that is handy) and double check. We used to offer a 15mm vent hose but it has been discontinued for some reason. It seemed to be the most common size too, but we use the 17mm nowadays if needed and clamp it down.

[@facesbybriana4708]

Hey Sam, ong shot, but I have a situation. 74 super, the trunk won't open but it isn't the cable. I went through the escape hatch (the hole) on the underside of the body, no dice. I think that somehow the sliding piece that secures in the groove isn't moving. How in the hell do I get this thing to open? I also was able to remove the screw but I can't get the handle off. I'm trying to avoid cutting the handle. Any suggestions? Also, the spring came out.

[@Sam_Mebane]

I've only ever been successful by cutting the handle. I've never been able to get a locked/stuck hood open otherwise.

[@facesbybriana4708]

@@Sam_Mebane thanks for responding. How would I go about cutting the cable? I want to let you know that I called Jbugs and the guy who took my call spoke VERY highly of you,

[@Sam_Mebane]

@@facesbybriana4708 the cable can be cut by calling your cable provider and telling them you're tired of payin...oh I got confused, sorry. I didn't mention cutting the cable, I said I to cut the handle. Literally, cut of the hood handle, a saw-zall works best. You have to be cautious if your paint is in good shape. The handle needs to be cut off the hood, there is a bolt at the top of the handle, and one at the bottom, along with the push button at the bottom. Once the handle is removed, there is nothing to hold the hood to the latch, and the hood can be opened.