Crosskart Build #13: Exhaust KJ Raycing VF-1

How to repurpose a motorcycle exhaust to a crosskart or buggy with no cost.
Plans available here:
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Plans detail and Materials needed
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Facebook Build Group (KJ Raycing VF-1 and VF-2 Kart Builders) / 905565813954510
Instagram @kjraycing
Storefront kj-raycing.dpdcart.com
DISCLAIMER
Videos are for entertainment only, work performed in the video should only be accomplished by a professional technician. KJ Raycing will not be held liable for ANY personal injuries.

[@adamuhlianuk2753]

Dam brother, you brought a tear to my eye. As a father of two little girls (4&6 years) I couldn’t imagine losing them at such a young age. Stay strong and stay awesome.

[@KJRaycing]

You feel it more than most for sure. This whole thing has been the best kind of therapy for a fix it kind of guy.

[@JoseRamos-su3ep]

This Video, you posted three years ago!!! It’s the first time I watched it! My heart sank! I’m sorry for your loss!

[@charlesallen834]

I already thought you were a great guy,been watching your channel over and over,I'm a welder fabricator,and I'm going to get your plans soon and start my project,and I'm dedicating my build to your daughter my man, and I'm going to put #27 on it , I have 6 girl's and I felt every word that came from you.not many men have the heart energy you have, alot of us love you brother, and she's around you all the time.

[@KJRaycing]

This is the most heart warming comment that has ever been left. You sir are obviously a great guy too. Thank you so much. This is the only time I tell the backstory on why I stopped dreaming and started building, it is still pretty important to me that you guys know my motivations and that I’m not doing this to be a rich and famous KZbin-er. I have received messages from other builders going through hard times and how this redirected their minds in a more productive way. That’s why I do it right there. Hug and kiss those those girls and let them know how much they mean to you every chance you get. And thank you for the kind words, the dedication to my angel, and the motivation to keep on going. -Kyle

[@charlesallen834]

@@KJRaycing truth rules the heart, some times angels come to move us to our dreams to fulfill life purpose, trust me on this one, your building more than cross karts, we are with you all the way, don't stop Kyle, don't stop!

[@MissouriMoto]

i lost my son when he was 2 back in 2018. my heart goes out to you. and ill be ordering you plans

[@KJRaycing]

My heart goes out to you too, sir. Making this kept me going and now it has become something bigger that enthusiasts can build and drive too. She would be very proud.

[@mikhoyan5997]

January 27th is my birthday as well. Man, you just made us cry. She is in Paradise with lots of other angels.

[@KJRaycing]

She’s on our minds every day, and a lot of others in our community too. She left quite the impression on the world in her 9 short years. Doing this stuff still helps me keep my mind right and sharing it with you guys gives it even more purpose. Thank you so much.

[@mikhoyan5997]

@@KJRaycing Don't lose hope brother! Yeah it hurts but remember whatever God does is good for a person. Sometimes we just can't figure that out easily. He never does injustice to his creation. She is in a better place now. We all shall return there just sooner or later. We will keep her in prayer. Keep up your good works. May Allah make your life happier and more successful.

[@diyside]

I just got to my desk after spending this morning with my daughter riding a go-kart at the back and your video just reminded me why it's important to spend time with her. Praying for your family and thank you for sharing your passion and your heart with us.

[@KJRaycing]

She always loved powersport days and she would have loved all of this. Thank you for that, i’m glad putting it out there could have a positive effect.

[@kable698]

Cancer sucks... lost my mom to it. Love what your doing. Definitely inspiring.

[@KJRaycing]

Thanks man 😎. Building the buggies and doing this channel is really good therapy.

[@MW_Builds]

This video is a huge inspiration. Your forethought on your exhaust earlier made for a golden experience here. Thank you, Kyle. peace and love 😇

[@fit2tri]

Awesome video, story and motivation. I also love your attention to detail - measure twice, cut once. Keep ‘em up!

[@KJRaycing]

Thank you so much. It's all in the details and planning. Reusing nice motorcycle parts has it's advantages.

[@ShoreGarage]

This moved me. Your a strong man and a great father. Subscribed and bell is rung. Will be tuning into to every future video.

[@GrubbyPaddler]

Came for the machines... stayed for the humanity... will definitely pick up some plans 💚

[@GrubbyPaddler]

Your definitely building the most aesthetically pleasing cross cart on YT

[@KJRaycing]

Thank you very much! This is the build series i was always looking for on youtube, so i stepped up to do it. I just hope i give good tips and good info, i know there are a lot better fabbers than me.

[@GrubbyPaddler]

KJ Raycing as a semi pro you tube watcher, have no doubt... you are providing an incredible source of information This is now one of my favourite projects to watch come together... almost up there with mike patey’s ‘scrappy’

[@KJRaycing]

That is too kind. That man is a brilliant engineer and aviator. He’s everything i wanted to be when i grew up.

[@LuisDiaz-kg1fy]

It takes a great heart to and strength to keep your head up against all odds. You are an amazing human being my friend!!!!!!!! I don’t like what you do, I love what you do!!!!!!!!!!

[@KJRaycing]

Thank you Luis Diaz. In the wake of tragedy, I was able to do something for more than just myself. She would have been so proud and would have loved all of this.

[@flash923]

strength brother you are a good person

[@KJRaycing]

Thank you, i’ve always tried to be.

[@marcbergevin3006]

DONE and downloaded, great plans... thanks for sharing, nice touch 27... take care.

[@KJRaycing]

Thank you very much! I’m glad you like them. Let me know if there’s anything that could he better... and thank you

[@djzoologic]

I lost my first daughter to SIDS.. My heart goes out to you brother! You have a friend in me.. I’m buying your plans today

[@KJRaycing]

Thank you. You have a friend in me as well. If you do build, message or e-mail me anytime with questions. You will now be in my thoughts and adding more purpose to what we’re doing here.

[@djzoologic]

@@KJRaycing definitely building! Planning on racing cartkross!

[@williamshook8065]

Stay strong brother!!! Your videos are great!!! Couldn’t imagine going through what you and your family have gone through..

[@KJRaycing]

Thank you. I built one to keep my mind strong, and now with this channel i have the opportunity to do so much more for others.

[@Darkeiser.7]

I'll be buying plans as soon as I can. (I want to build one.) Man, My heart sank. You've got this man. Just keep up the great work and keep you head held high.

[@KJRaycing]

Thank you. I can’t believe how this race kart is turning out, i can’t wait to get behind the wheel. Jimbo Slice was asking me for advice on a-arms this morning. He’s putting out his plans soon, i’ll be buying a set to help him get started.

[@kable698]

Very inspiring. I love what you are doing. And now the why! I will definitely share. I already have you're plans. I lost my mom to cancer. I know the DRIVE!!!

[@KJRaycing]

It was my first thought when making the plans available. Thank you very much! I never thought it would get to here, i wasn’t even sure if an atv engine would make a crosskart fun. Kind of intersting how things work out sometimes...

[@GearScar]

I did my exhaust the exact same way! Utilized the slip ons, bunch of pie cuts, had it routed the same way angled up. I ended up changing it for a few reasons, first being if it was outside in the rain the water would go straight down the muffler, it was also too close to my final drive sprocket, and it was pushing heat towards my radiator up top. So I cut it off right after the catalytic converter, then id pie cuts to almost a 90 degree bend, and rerouted in out the right side of the buggy before the rear suspension and up on a 45 degree angle, now it works perfect for my setup. I had a Toce custom muffler on it (looked super cool) but was too loud and kept causing the engine to run rich since the computer wasn't tuned for it, so got a M3 chrome muffler in its place and sounds great

[@KJRaycing]

Nice! I do worry about it getting wet and rusting out the bottom. I may use the left over and weld an end piece on to keep that from happening. I’d have to cut it down first because that would definitely make it stick out too much.

[@AllenWilliams25]

im just tune in to this video loving to content my condolences to your family

[@KJRaycing]

Thank you. I appreciate that.

[@matthewcoyle5957]

Man that thing loooks siiick ! I can’t wait to hear it ..

[@KJRaycing]

Oh me either, just got the fuel tank today! Sooooo close!

[@vcashout4166]

Your an amazing man.you deserve all the great stuff coming to you . You just gave me a second gust of motivation to complete this . Looking forward to liking and commenting on the rest of your future videos

[@KJRaycing]

I always like seeing your comments. Thank you, friend.

[@nicnadu0515]

We love you man you’re awesome!

[@KJRaycing]

Thank you ❤️

[@jeffdeluca1153]

Yea I watch your videos and enjoy all the bending and welding.. but 😢 brother I am so so sorry to hear about your little girl! The worst fear of a parent for sure. God Bless and comfort you and your family as you go on. ❤

[@mattanderson212]

Sending prayers! The plans are great!! I cannot wait to get started.

[@KJRaycing]

Thank you very much, this is really exciting.

[@jeffyost8558]

God bless you and your family

[@KJRaycing]

Thank you.

[@drxcustoms7967]

Just bought the plans. Looking forward to this build. I have to finish another car, play with it and sell it first. But I plan on building two at the same time. Thanks!!

[@KJRaycing]

Thank you very much. Selling is the hardest part for sure... i cant wait until videos of the vf-1 start popping up with all of the builders custom and unique ways to make it different.

[@BubbaB43]

Thank you for sharing the history behind your drive and especially the number plate which I believe is downright cool! I'm looking forward to partitioning your plans as I've been wanting to for a while. Keep up the good work brother!

[@KJRaycing]

Thank you. She never got to see it. She loved powersports though and would have thought it was the coolest thing ever. I will certainly keep doing the work for all of us to enjoy 👍💪

[@pink_love_cat4928]

Thank you for helping people like me i found a polaris outlaw 500 if everything goes right i will be going to get it this weekend its not the prettiest by no means someone painted the hole thing but 900 dollars he said he just had a new top end on it so im hoping for the best. Thanks

[@KJRaycing]

You are going to he in really good shape and you are going to have an incredible machine! I’m going to cover rebuilding atv parts to make them new again while the frames are out for paint. We can’t have sloppy bearings and bushings in a racing kart!

[@chrisv6008]

Love watching your videos and will be buying the plans for sure Maybe one of my sons will want to build it

[@KJRaycing]

Thank you for that Chris. It is an amazingly fun project, you will have a really good time making this with your boys. And they will learn so much to spark interest in their own creations 👍

[@erikrebikh5663]

May god be with you and your family

[@KJRaycing]

Thank you, He always is.

[@laynebrannon9129]

Great video keep em coming! Loving all the fab work hopefully I can get mine started in a few months.

[@KJRaycing]

Yes, sir. Will do. I am so happy to share this with everyone, i can’t wait to see vids of all of yours!

[@StoryOfJames.]

I removed my previous comment to respect your wishes. Thank you kind sir!

[@SteveButler-v2g]

I am sorry in your lost will be praying for you

[@KJRaycing]

Thank you.

[@alikhadem3045]

You are doing great Keep doing don't give up I love you❤❤❤

[@djzoologic]

Just purchased the plans!

[@KJRaycing]

Thank you very much! Let me know what you think or if there is anything that could be better. Are you a member of the facebook group yet?

[@djzoologic]

@@KJRaycing no but I will be now.. I’m definitely the guy who’ll try to improve on the design..

[@namtech425]

Oh no, my heart is breaking for you. I feel every moment of your pain.....

[@jonnyfernandez2958]

Exelente

[@RBrogdonJr]

Thank you!

[@KJRaycing]

Thank you as well!

[@CementSmokeR1]

Id go with a DanMoto can they sound great and they won't break the bank. Had one in my 03 R1.

[@ryanleebork]

I have had skin cancer and plan on building a 2 seater kart to have fun with my family. Do you have plans for that?

[@KJRaycing]

I’m working on plans for a two seater for the same reason. But i’m going to do that one the same way. Build one, refine the plans, build another to check refinements, then do a build series. So yes, but not anytime soon.

[@michaelplaskett2947]

I'm trying to build the same thing but all in square tubing A little bit narrower and four-wheel drive. And longer suspension travel

[@KJRaycing]

Whew! I can’t wait to see that 😎. That is going to be an amazing setup!

[@michaelplaskett2947]

What size hime joints should I use for the suspension ???

[@bikerbrego]

I’m going to buy your plans for the 1 & 2 seater plus the parts list. Thank you

[@KJRaycing]

Heck yeah! Thank you and be sure to post build pics in the group, we all love seeing them!

[@bikerbrego]

@@KJRaycing any tips or tricks for a busa build for the two seater for the street?

[@KJRaycing]

I would stretch it 3” for extra clearance. Instructions are in the plans 👍

[@bikerbrego]

@@KJRaycing thank you. I already found two Zx1400 motors already

[@andrewkazanova5751]

can you do some leason about gear box please? nice job bro god bleas you

[@KJRaycing]

Yes sir. It is the gear box from the engine itself. I don’t change anything. I adjust the sprockets for tire size if that is what you are talking about... if you are talking about the rear center carrier there is a video on it. Thank you for watching 👍

[@andrewkazanova5751]

@@KJRaycing i mean changet it to be like a car

[@KJRaycing]

It is a manual gearbox with a clutch. It just has a sequential shifter like a rally car. I’m still not 100% sure what you are asking. God bless you too.

[@andrewkazanova5751]

@@KJRaycing thank you bro to the next work i hope to be fine

[@hankburton2043]

❤️

[@KJRaycing]

👍💪

[@stevenchandler4218]

Hi KJ. I have had a number of serious neurological issues with my latest being a brain tumour which has stopped growing at the moment. BUT hey life goes on so we biild things eh! Where do I buy your plans man?

[@KJRaycing]

Steve you have been here pretty much since the start. You seem like a pretty resilient guy, i’m glad you are here 😁. Kj-raycing.dpdcart.com thank you, you are awesome.

[@KJRaycing]

Steven Chandler you did not have to buy two sets of plans... was this an accident? I can refund one if it was. Thank you so much, it means a lot to more than just me.

[@stevenchandler4218]

Yes it was an accident . I am also having trouble downloading it. Can you send it to my email address?

[@KJRaycing]

Send me a message in my facebook or [e-mail]. I tried to issue a refund but it may have to wait until it posts tomorrow.

[@stevenchandler4218]

Hi it is telling me that I can't reach your slte.

[@tailoredlifestyle481]

Do u have any engine sell bk

[@michaelmerrill589]

My son's Brithday is 12/27/97 He is 25 yrs. Old.

[@michaelmerrill589]

My Daughter is 15 as well 10/15/07 is her Brithday too my oldest son's Brithday is 12/07/91 He is 31years old.

[@ВладимирУныченко]

Добрый день, можно у вас купить чертежи

[@KJRaycing]

Kj-raycing.dpdcart.com

[@jonnyfernandez2958]

Me puede regalar sus planos para construir un bugui

[@trevortewari2817]

Where do I buy the plan

[@KJRaycing]

kj-raycing.dpdcart.com

[@yamr6rider]

I say cut the exhaust