Manufacturing Axle Spindle of Heavy Duty Truck Trailer || How Truck Trailer Axle Spindle are Made

Manufacturing Axle Spindle of Heavy Duty Truck Trailer || How Truck Trailer Axle Spindle are Made
#manufacturingtraileraxlesspindle #forgingtruckaxles #factorymanufacturingprocess

[@Metal_Digger]

Это звездец, товарищи! Большая точность!

[@greenhat7742]

Точность достаточная, чтобы данный узел ездил многие тыщи килОметров.

[@dron-ckm]

Metal DiggerДа я охуел когда он при нарезании резьбы резец сменил, я думал всё тем же сделает, а насчёт точности у них плюс-минус трамвайная остановка, это норма)))

[@inbillsmind3048]

That’s where all our belt drive hammers went Thay were probably used in England for 60 years befor Thay got them 👍

[@ronblack7870]

it's steam or air not flywheel.

[@LiTenUpADP]

I've been kind of binge watching this kind of video for the past several days and reading the comments. Two things come to mind: 1.They have done so much with so little for so long that they can do almost anything with nothing. 2.They will spend a lot of time working on something that is of the best 'precision' they can muster and then just throw it on the dirt/concrete/stone floor. I am wondering if it is a lack of training or just a big 'F U' to the boss/owner/trading company. One thing is for sure - after the apocalypse, these guys will run the show.

[@keithammleter3824]

Lack of training. The lathe operator probably is the boss. He probably inherited the business from his father or uncle.

[@garyjarvis2730]

Shop rules in Pakistan state beat everything with a hammer and when finished throw it in the dirt. It must be a rule because every manufacturing or vehicle repair facility follows these rules. Note to self, do not buy anything made in Pakistan if safety is a priority.

[@keithammleter3824]

@@garyjarvis2730 Ah! I see now. I was wondering why they never sweep out their floors. Some floors may be dirt floors, but their concreate floors always have at least 20 mm of grot. Note: Do not buy anything made in Pakistan if quality is a priority.

[@petewerner1494]

I can't believe they are running that lathe with a dead center

[@keithammleter3824]

@@petewerner1494 : It certainly looks that way - it's not rotating, there's no bulge for the live centre bearing. But he doesn't seem to have greased it as you normally would with a plain centre .....

[@user-ji2xq8sc9o]

Токарь без мерительного инструмента- такого точно больше нигде не увидишь:)))

[@yavernulsia]

ты гонишь у него шаблоны. я от подач охуел и оборотиков. представляю какая там вонь. азот горит. )

[@hennadiisapozhnikov4090]

@@yavernulsia которые насаживаются кувалдой... После третьего "замера" у этих колец уже будет "плюс". Шаблон это "да/нет", а не ловля соток.

[@seus5878]

@@hennadiisapozhnikov4090 соток. ну ну. после ОДНОЙ болванки там может и сотки, а во после трёх хз что там... так же я промолчу о том, какая там марка стали (свалочная дрянь какая нибудь) и как он научился работать.. хотя нет.. пользоваться токарным станком, если он не в курсе зачем там лимб... измерение линейкой... и вообще ИТБ на них нет! ни очков простейших, ни щитков защитных, ни нарукавников, ни халатов... он у них не первый и не последний. расходный кусок мяса.

[@dron-ckm]

@@hennadiisapozhnikov4090 Какие нахрен сотки, тут в десятки бы уложиться)))

[@maxpuppy96]

0:30 Check out the oil drum for a chimney, looks like that building they are in was bombed at some point.

[@currentbatches6205]

20:14 - Guy holding the camera is pretty brave.

[@ruslant5440]

Удивительная работа. За токаря было страшно, казалось, что его на станок намотает.

[@fainderskurs-koi8767]

А представь ему ДИП300, да рязанца, да пятиметрового. Наверно был бы, главный парень в ауле.)))

[@benitosturaro]

Sa pp

[@user-nu6gn9zf2b]

Там же привод на ремнях ) Я думаю не замотало бы )) Хотяя...

[@dron-ckm]

@@user-nu6gn9zf2b Просто ты не знаешь что такое токарный станок когда он закусывает мешок мяса с костями в робе и наматывает, а когда намотает, то ты этого не узнаешь даже перед смертью, так как у тебя не будет времени осознать что произошло.

[@GrrrRu]

@@dron-ckm недавно ролик был во всех подробностях.

[@Vinhhienvlog_1983]

Cảm ơn bạn đã chia sẻ chúc bạn ngày mới vui vẻ nhé like

[@user-sj3gh6tf2x]

Я так понимаю коменты оставили токаря 6 го разряда как минимум?

[@dron-ckm]

игорь буслов А тебя разряд выше 7-го что ли?

[@chorleycake7942]

Does Greta Thunberg know you blokes are doing this?

[@TheCarlospuravida]

Saludos desde Costa Rica 🇨🇷

[@marceloassumpcao1042]

LIKE amigo , SHOW . Parabéns . Forte abraço do BRASIL .

[@delbroncarter5121]

Getting It Done The Hard Way!

[@carlhuxford7067]

Wow! Nobody going to talk about the massive chunks of un-machined bits due to the blank being undersized.

[@need100k]

Yeah, I noticed that too. Horrible quality.

[@jdshqs]

@@need100k you cant expect quality with who knows what grade material to start with. sheared off chunks of mystery metal

[@jonathanrossroberts]

@@jdshqs Non clean-up in this was doesnt have any thing to do with the grade of material. The piece that he started turning was smaller in spots than the final product needed to be. Meaning the forging process made it to small.

[@jdshqs]

@@jonathanrossroberts I understand that, i was referring to the general quality of the material and the end result regardless of if the part was on size

[@billskill7694]

инструкция:после токарного станка-доработать напильником.

[@user-gu7pp5eb8p]

После напильника на заготовке не остаётся ОБРАЗИВА, как от наждачной бумаги

[@ganykokanybt.6930]

Szakma szépsége, hogy a rozsdás vasból, csillogó alkatrészt varázsolnak! 👍

[@eduardosantos-cq7qo]

Gostei demais do roteiro e da edição do seu vídeo, curti e compartilhei

[@turkosmopolit633]

fascinating ! Respect !

[@SCANIA730]

7:26 не стой напротив патрона!!! Оператор стружку словил.

[@yurysiberia4577]

Я пока смотрел стружку поймал

[@innleadair]

All that lathe work and he's not using the automatic feed? If it's broken, FFS fix it !!

[@christiannoble5549]

He is using it to cut the thread.

[@innleadair]

@@christiannoble5549 he's using the screwcutting feed to cut the thread, but not using the surfacing feed for all the other work. The screwcutting is done with the leadscrew which you can see along the front of the lathe, the surfacing feed is driven by the shaft below the leadscrew.

[@frankbutaric3565]

Parts may not be available for a relic like he is working with. Also he has better feel than when on auto feed. Safety glasses would be a nice touch

[@user-uw9cw5db4r]

Штанген ------ не ! не знаем индюк -- не, не слышали микрометр -- вы шо здурели!!!!!!!!!!! Лимбы ---- а шо это?????? линейка есть и хватит

[@seed13ro]

Я удивился другому - почему они при обточке не пользовались автоподачей, особенно при длинных пролетах, только на резьбе.

[@user-pq6hi8mu2h]

Техника безопасности уровень бог 🤦‍♂️

[@thetravellerforhydrauliceq7523]

Amazing maashaa allaah

[@re-fix9678]

👍👍👍👍

[@sakibsarwat5064]

i’ve been seeing theses random pakistani videos because they’re popping up on my list and after reading the comments i wonder if they take any note and improve their work because they really should

[@womanofsteel8948]

I like the one guy smoking a cigarette and using it as a filter from hailing all the fumes from the furnace that’s cool

[@danneumann3274]

i would buy that guy a micrometer. To beat on bearings until they fit is just wrong.

[@barryrudge1576]

After all that hammering those bearing shells won't be in their original shape. I bet every stub axle this guy machines comes back defective. Appalling workmanship

[@georgegonzalez2476]

You are supposed to have a guy brushing off the slag when forging, otherwise the glop gets embedded in the metal. Also the lathe has a worm drive, why doesn’t the guy use it?

[@jonnymiskatonic]

Some scale in forging isn't gonna make any difference when they're cutting through any critical surfaces on the lathe anyway. Sure it'll wear out the lathe tool a bit quicker cutting through that harder scale, but I doubt the time savings to brush is worth it for what they're doing. No idea about not using the power feed for the cutting. Maybe it's just quicker for them manually, not worried about setting up stops or making sure to kick it out of drive at just the right moment. Might have had too many people break things that way so now dude is just like "I'll do it myself."

[@delbroncarter5121]

True That.

[@keithammleter3824]

Re worm drive (lead screw drive): Lack of training and laziness. He's got it set up to cut the thread at the end, and doesn't want to bother with changing it to suit cylindrical turning.

[@squatchhammer7215]

@@keithammleter3824 or its barely functional and they are running it until they need to fix it.

[@keithammleter3824]

@@squatchhammer7215 : Or they have lost the change gears for any speeds other than what suit cutting the threads? But new change gears can be had for minimal cost. I bet its just laziness.

[@mixdiver12]

Look at the axis of the rotation of the work on those lathes.. wobbly and off balance as hell.

[@Razor6On3]

Im from the U.S. and the ingenuity of these guys are pretty good.

[@JoeSexPack]

@Reno Simpson Perhaps similar to 1860's Pittsburgh, or Birmingham, UK.

[@Alexander_8612]

У него нет штангенциркуля?Он делает посадку под подшипник на глаз напильником и методом примерки?Он пользуется подачей только для резьбы? Так много вопросов и так мало ответов.... Про ковку я молчу....

[@user-zn8bg3fd6v]

Если бы, у него был свой штангельциркуль, он бы открыл свое производство)

[@user-gu7pp5eb8p]

В легкую прессовую он проточил, что ещё надо, обойма подшипника будет сидеть нормально.

[@dron-ckm]

Александр Саломатин А штангель циркуля ни у кого не бывает, есть штангенциркуль и его у них точно нет.

[@breakingtoast2255]

i love these videos good work guys

[@wheelitzr2]

I was just thinking how all of their equipment looks so hammered and then he pulled out the hammer! 😂🤣

[@polkdesign]

Чет я тут фемок не вижу.. они ж там шота за равные права говорят?

[@SCANIA730]

15:22 А что так можно было?!

[@MiniaturePlayer]

nice lathe work

[@migrator7648]

Bravissimi!!!

[@techworksinfo]

Nice work

[@rickmcdonald1557]

I'm so impressed with what these guys do and how they do it. They are to be admired for their stamina and dedication to their work which is some of the hardest I have ever seen and I hope they don't get injured to where they can't work anymore. I salute them all~!!! 🙏💪🙏

[@tractortopgear7025]

Hard work

[@barryrudge1576]

Have you ever noticed in all these video's there is always some overweight chap sat on his backside in the background doing absolutely nothing. I can only presume it's either the boss or some sort of foreman. (see 7min 53 sec) I am not a machinist so I am speaking with no knowledge of the industry at all but the guy machining the spindle on the lath using a metal rule isn't exactly correct and the job just doesn't seem to be centred on the lath. Surely to machine an accurate part there should be some sort of jig that turns each piece exactly the same as as accurate as the last piece. All I can see are pieces made to very poor tolerances and all will be different to the last.

[@keithammleter3824]

The lathe operator, who most likely has never been to a trade school, is pretty much incompetent. If he set up his lathe properly, with cooling, use power drive (ie the lead screw) and carriage travel stops, he could do the job with precision in a fraction of the time. And have no need to mess about with hammering gauge rings and hand filing to size. A simple go/no go gauge made from flat sheet is all that should be needed. The use of go/no go gauges is pretty standard when you need to make quantities of identical parts on simple manual (non-CNC) lathes. They have 2 sets of parallel edges - one set on the minimum allowable diameter and one on the maximum allowable diameter. They take 10 minutes or so to make. In the West, before CNC, you would find a copying capstan lathe used for this type of work. You set it up to be controlled by a profile plate, then all you have to do is load the blank forging and the lathe does the rest automatically under hydraulic sequence control. 1920's technology. For non-forged blanks, you don't even have to load the blank -the copying lathe loads for you. I too have noticed there is usually some chap, usually older, just sitting around. You hardly ever see old guys actually working. That's likely because these guys have no concept of safe working - they get seriously injured (eg have done their back in due to not knowing safe lifting method) and can no longer work, so they sit around and give advice.

[@ezequielsilva2709]

Incrível processo muito bom 👏👏

[@DolezalPetr]

lathe guy hammer master

[@bonidaexpress]

Am here to read the Osha comments, life goes on around the world as you can see men at work

[@kennyg1358]

It's like a historical recreation of 1910 Russia.

[@tatyanashlenkevich2776]

измерительный инструмент и земляные полы- апофеоз культуры производства а кузнецы молодцы и даже не в сандалях.

[@seregajazzz]

я сам удиволся а что они не босиком или в тапочках

[@sanchikrr]

For any mechanical engineer, or CNC specialist.. Look at how he "manual" machined thread pitch at the end of the video...!! Like WOAHHH!!

[@jayflow7949]

Why not just sand mole it you ask? Well Because the Final Materials Hardness and Strength Come from the Hammering every Blow Hardens the Steel Very Cool!!!!!

[@JW-wn2oo]

Dude rockn and rolln, cigarette in his mouth 😎 .. They should be getn paid, mad skills 👍 ...!

[@juancedeno7357]

A love to video my brother

[@hinstoncarachi1373]

Crazy guy, put the hand inside the lathe machine at full speed. No caliber , no plans whit measurement and the cutting tool sparking at full speed.

[@themasterofmachines6789]

That might be the most solid lathe in the Middle East.

[@gamercreed3708]

south east asia, Pakistan.

[@user-uf2eq3yj6f]

И здесь в тапочках😁

[@dron-ckm]

Ильгиз Мухамедов А это чтобы при захоронении не переодевать, экономия времени)))

[@wooddawg4868]

This is why they invented CNC machines.

[@jasperjarel3339]

Why are they not wearing the appropriate open toe sandals for this one? Isn't that a violation?

[@sergiosantos9068]

HARD WORK FIRE AND IRON

[@advanqamili]

Nice Job Guys!! Incredible how relax their do the work

[@user-mv8cf8ej3n]

Вот меня одно прикалывает, в Индии есть свои мотоциклы Баджаж но ездят они все на Хондах.

[@pachkachaia4633]

Ну просто баджаж делают такие парни на таких станках. А Хонда.... Она и в Индии Хонда.

[@SHUNT176]

Филигранность работы по лимбам, зашкаливает. Точность уци необяснимая и феноменальнаЯ

[@abraale01]

Работа дилетанта. Опытный токарь на серийке лимбами не пользуется. Размеры постоянные. Устанавливаются упоры на подачи и проставки по количеству размеров. Эту же работу любой токарь из Российской глубинки сделает в три раза быстрее и точнее.

[@bohhica1]

On the lath, it appears that the feed is broken, worn out, or a piece of 💩 when it came here. He is having to force feed the tool to get it to cut, Amazing.

[@David-lb4te]

Great work!

[@user-lj3vy7un2t]

ربي اغفر لي ولوالدي وللمؤمنين والمؤمنات والمسلمين والمسلمات الأحياء منهم والأموات 💗.

[@user-fv9ri1hm7f]

Надо то же своим кузнецам курить разрешить на раб. месте, может качество поковок улучшиться

[@winstonalf]

Great Pakistani workers.

[@user-fk3ju7li4b]

Штангенциркуль? Защитные очки?.... Нет не слышал.

[@FeNTwis]

turbany its great

[@thetravellerforhydrauliceq7523]

Modern factories basis on profit making method.but Pakistanis basis on quality.

[@marness9524]

Damn!

[@a-fl-man640]

harbor freight sells digital calipers for cheap. granted they are cheap but beat the hell out of using a steel tape rule and eyeball for machining.

[@davidjacobs8558]

They assemble truck engines withouth Torque Wrench. Chinese made Torque Wrenches are not that expensive.

[@marcoshernandez3023]

BUENOS TRABAJADORES DEL METAL Y GRAN EXPERIENCIA EN OPERAR ESAS MAQUINAS Y TODO EL CONOCIMIENTO EN MEDIDAS MILIMETRICAS. ESE TACTO QUE SOLO LOS EXPERTOS TIENE N . NICE VIDEO

[@lawandthings5430]

不测量尺寸凭感觉就对吗？

[@inbillsmind3048]

Look how serious Thay are while Thay are shaping that metal , that’s because if Thay mess up one of him could get a holding tongue through the head !!

[@EricTViking]

How not to use a lathe part #3402

[@Saki630]

You can hate all you want on these guys but in the end they made the thing! They dont need concrete floors, new equipment, sponsorships, education, training, corporate tool trucks, lifted diesel pickups, air conditioning, brake clean, WD40, PPE, flame resistant uniforms, non smoking signs, respirators, OSHA, Unions, healthcare, retirement accounts, stock options, vision and dental care, holidays, sick leave, vacation, soap, masks, vaccines, instructions, trainings, micrometers, calipers, doors, windows, roof, plumbing, waste removal, recycling, belts, steel toe sandals, radios, security, parking, safety meetings, performance reviews, raises, child care, home office, health screening, drug screenings, or even motivation! They work hard because there is no alternative if you wan to have clothes on your back and food in your stomachs!

[@ronblack7870]

yup and in the usa being in an office is " hard work" .

[@BoopSnoot]

I like how the Indian guy on the left is using "safety squints" as his eye protection... nice.

[@gamercreed3708]

Pakistani. that is Pakistan.

[@geert0809]

Hmmm....no cooling fluid?

[@taunteratwill1787]

I love it when i see precise modern lathes with great accuracy and the use of metal files to achieve it ! I also like the body, feet and eye protection they use! 😂😂😂

[@ronblack7870]

you can achieve precision to .0001 with a file on a lathe. not a joke.

[@taunteratwill1787]

@@ronblack7870 I have to assume now that you're quite a bit in the dark about the real size of 0.0001 and the amount of material moved by a file. 🤣

[@Mr.illuminator]

is that for Tata ?😁

[@usafizz]

PRECISION MY ASS, SOMEONE GET THIS GUY SONE VERNIERS SO HE CAN SIZE THAT SPINDLE RATHER THAN BEAT BEARING RACES FOR SIZE

[@slavaberezko2497]

Норм он напильником на глаз посадку делает, наверное переходная будет

[@steveingalls6798]

Wow ! No OSHA approved steel toe sandals !! 🤣

[@christiannoble5549]

At least the machinist has his safety squints on, also he stops the chuck with his bare hands😃

[@davidjacobs8558]

at least they wear sandals in Pakistan. In other countries, these kind of work is done bare feet.

[@vanxayboualong3495]

very dangerous job

[@ivairmachadodepaiva8931]

Como que pode o torneiro usinando e o instrumento de medir é uma marreta.E quando essa peça esfria a base de rolamento tá morta e perdeu o eixo.Por mais simples que seja uma oficina tem paquímetro e micrômetro para medir.

[@TheBOBAH01]

а чо он сразу напильник не применил?

[@madrx2]

0:54 No earplugs or proper eye protection, that would easily be 140dB + These guys would be nearly deaf.

[@drbichat5229]

Can you repeat?

[@madrx2]

@@drbichat5229 very loud sound. not good for ears

[@chucknorris2952]

@@madrx2 say again?

[@madrx2]

@@chucknorris2952hahaha

[@toddolivari9187]

What?

[@user-cy8pw5eb4f]

Токарь всё в ручную делает, на станке,что подачи нет, резец тупой поливать пробовали.

[@user-ec8gc1nn3i]

Из мерителя только линейку увидел .

[@SubramaniamLakshminarayanan]

6:41 - History being made in that country - a guy wearing shos at work.

[@allthegearnoidea6752]

I hope some of these guys get to see the video and the nice comments. I assume they do as they have smart phones

[@gamerking2840]

This is Pakistan baby,and there is song about that attitude too

[@brianberdon2695]

Working barefoot no safety glasses what do they get paid amazing work. nobody here should grumble about there Working conditions cause they produce.

[@StreuB1]

2:00 Salt Bae after 3 weeks in Pakistan.

[@manuelperalta5704]

NO SAFETY GLASSES IT COULD BE DANGEROUS!

[@frankbutaric3565]

Or ear protection or any safety procedures. Turnover must be a lot.

[@ralphwaters8905]

They could save a LOT of time machining and really improve the quality of the end product by investing in some forging molds.

[@ralphwaters8905]

@@LegendLength - You got it right the first time. Forging improves the mechanical properties (ductility, fatigue, impact resistance) because this process refines and aligns the grain flow in a consistent direction, often according to the shape of the piece.

[@ronblack7870]

@@LegendLength it aligns the grain. makes the part much stronger. and it saves tons of machining . how else would you make it? from a massive block of steel and machine everything away? forging is done all the time. falcon 9 grid fins are forged titanium. largest forged titanium pieces ever ,allegedly.

[@aleksandersuur9475]

@@LegendLength What forging does to material, depends entirely on the material. For steels forging is very important because when steel is cast in an ingot, the material crystallizes in a granular structure. Forging stretches and compacts the material, granules get stretched out and the entire thing is mixed into more homogeneous structure. Material properties of steel are significantly improved by forging. Here though, they don't give two figs about material properties, the stock material is some rando scrap they managed to find and there is absolutely no control on thermal treatment. Here they forge the blank for no other reason than to get it in correct shape for lathe work.

[@user-ku8zh8tb1y]

токарю медаль надо дать

[@randhirsingh2479]

*This technical system must be improved to save the hard work of workers, in tough conditions. Ancient times mothod is not viable in modern era. Workers are working hard instead of machines.*

[@maon-giku9422]

Wow!It is very dangerous to touch the workpiece while rotating

[@user-gt5mg5hf3j]

Станок с чпу

[@japeetu]

Bro 💪

[@user-oi8sz4jn6f]

А зачем он в конце по граням большой гайки кувалдой бил?

[@NetNielo]

It helps when machining large threads to tap the nut with a hammer to get it to fit.

[@vgorbunov4799]

Заусенции примять.

[@MrBackspace4848]

Not a single pair of safety glasses in sight.