Mercedes Sprinter Camper - Bulkhead Storage

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Greg Virgoe

Greg Virgoe

6 жыл бұрын

How to build an Overhead Storage Cupboard for your Mercedes Sprinter Camper Van Conversion.
In this video, we cut a cardboard template for the shelf to fit into the headliner.
Wrap the plywood shelf with grey auto carpet using Trim Fix Adhesive.
Create a template for the bulkhead facia using cardboard and transfer it to the furniture board.
Cut using a jigsaw and down-cutting wood blades from Rawlplug
Router and 3mm slot in the edge of the board to fix the plastic T Trim from Morland
15mm High Gloss Zebrano lightweight furniture board produced by Morland UK
This is a 15mm plywood made up of 9 layers for increased screw retention.
It's laminated on both sides in a huge choice of colours and wood effect finishes.
To view the entire range of plywood furniture board products and accessories please visit-
www.morland-uk.com/shop/vehic...
If you are looking for auto carpet in different colours you can find that here-
rover.ebay.com/rover/1/710-53...
Trim Fix Adhesive for fixing trim and carpet can be purchased on this link-
rover.ebay.com/rover/1/710-53...
The slot cutter router bit for fixing the T Trim can be found on this link-
rover.ebay.com/rover/1/710-53...
Dewalt DWP611 Trim Router -
rover.ebay.com/rover/1/710-53...
Disclosure - As an eBay Partner, I may be compensated if you make a purchase using the above affiliate link. Thank you for supporting our channel.
Please do make sure you subscribe and thank you for watching.
#gregvirgoe #vanlife #tinyhome

Пікірлер: 341
@BritishGeezer
@BritishGeezer 9 ай бұрын
Your Wife is the perfect assistant, knowing when to help and more importantly when not to help. Great videos I know there 5 years old but there still solid information.
@GregVirgoe
@GregVirgoe 9 ай бұрын
Thanks for watching 👍🏼😊
@lion-gc5rh
@lion-gc5rh 5 ай бұрын
Your attention to detail is to be admired. I have improved my DIY skills just watching your content.
@GregVirgoe
@GregVirgoe 5 ай бұрын
Thank you very much I’m glad it is helping you.
@Tom111060
@Tom111060 4 жыл бұрын
After following your videos for some time ... I declare Greg for the "ultimate master of the jigsaw". Period.
@GregVirgoe
@GregVirgoe 4 жыл бұрын
Tom111060 😀thank you A good stiff blade is the key and don’t fight it 👍🏼
@andrewparton1551
@andrewparton1551 6 жыл бұрын
Yet another great tutorial. A great addition to what will be a fantastic van fit out. Well done.
@stotas2
@stotas2 6 жыл бұрын
Well done Greg can’t wait to see your travels
@GregVirgoe
@GregVirgoe 6 жыл бұрын
It’s going to be great to have you along with us. Very excited now it’s getting closer
@ChryslerScorpionau
@ChryslerScorpionau 6 жыл бұрын
just started watching your videos ..Gold !!!
@TomDeLombaerde
@TomDeLombaerde 6 жыл бұрын
most helpfull videos ever!!!! Thank you evr so much for all the tips.
@rose8662
@rose8662 4 жыл бұрын
Stunning. Absolutely beautiful. And, your teaching/instruction makes me want to try this. Thanks so much!!!
@re33ce
@re33ce 6 жыл бұрын
Nice clean workmanship, very helpful, looks great
@simonsackett
@simonsackett 6 жыл бұрын
Full of useful information as usual. Thanks!
@DJRogEurotour
@DJRogEurotour 6 жыл бұрын
I'm in awe of your freehand jigsaw skills. Another helpful vid thanks......
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thanks Roger, a slightly thicker stiffer blade and light pressure on the tool, let the blade do the work. As soon as you start trying to muscle the saw the blade bends and you get wonky cuts. Two hands to keep it steady help too. 👍🏼 I find I don’t blink at all while in the cut lol
@johnstanton8499
@johnstanton8499 3 жыл бұрын
Excellent advice Thanks, the Lawn looks top also
@davetherave2807
@davetherave2807 4 жыл бұрын
amazing job greg been watching a few videos now and you have given me some great ideas especially the trimming' love what you have created and it looks stunning' i know your now on your travels and the both of you are enjoying van life in your stunning conversion' safe travels and hopefully meet up at some point
@SweetCandy92367
@SweetCandy92367 4 жыл бұрын
Outstanding attention to detail....👏👏👏
@minutemark
@minutemark 6 жыл бұрын
Professional job!
@richierich.1982
@richierich.1982 3 жыл бұрын
Really enjoyed your videos, many thanks, very therapeutic and calming. Always wanted a motor home whether converted or factory design
@miwei7898
@miwei7898 6 жыл бұрын
yet another great how to video Greg (If I may :) ) absolutely love that high gloss finish and the color as well. Please tell Ms. Greg she's an excellent executive assistant and I can't wait to see all her special touches on the finished van. mw
@DustyKorpse
@DustyKorpse 6 жыл бұрын
Looks very nice! 😎
@kennethoros4043
@kennethoros4043 5 жыл бұрын
Beautiful Job !
@texavery87
@texavery87 6 жыл бұрын
this man is real professional
@JOHN42TD
@JOHN42TD 4 жыл бұрын
Another great informative video. Big thumbs up 👍
@user-qs9gt2dd7v
@user-qs9gt2dd7v Жыл бұрын
Thanks very much for sharing your knowledge and skills
@runningoffinstinct
@runningoffinstinct 6 жыл бұрын
Thanks for putting in all of this work filming and editing these videos. Very helpful to all of us doing our own conversion. You are the man. Such clear and concise explanations.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
It's really nice to know they are appreciated, Thank you
@philipennis5155
@philipennis5155 4 жыл бұрын
Just beautiful. I am going to use that furniture board in my build.
@sandywallace1219
@sandywallace1219 6 жыл бұрын
Brilliant job Greg.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Many thanks Sandy
@davidtwigg5252
@davidtwigg5252 6 жыл бұрын
Cheers Greg, another great tutorial.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you David
@lynnwilliams6129
@lynnwilliams6129 5 жыл бұрын
Wow!! I'm just planning my Sprinter conversion and I am definitely ordering this swivel feature!! Thank You Greg!!!
@GregVirgoe
@GregVirgoe 5 жыл бұрын
We love it, it really is easy to use and opens up the van to give you loads more room.
@sephjfox
@sephjfox 6 жыл бұрын
Looks fantastic! Enjoying your quality videos.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you very much Joseph
@stubbenno1
@stubbenno1 6 жыл бұрын
Nice work, looks great!
@rays128
@rays128 6 жыл бұрын
Nice job again , I ran a workshop for a couple of years and we used a small rubber mallet to tap the edging in. PS looks very professional.
@marcosrodriguezlopez8918
@marcosrodriguezlopez8918 6 жыл бұрын
Thanks for another great video. Your care for details is simply extraordinary. Thanks for sharing your great work.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you for your continued support and great feedback
@AZRockRunner
@AZRockRunner 2 жыл бұрын
Great place to add a storage.
@ThomasCraneBohemianRhapsody
@ThomasCraneBohemianRhapsody 4 жыл бұрын
Gday Greg... from Aus. I just got my own Mercedes Sprinter and stumbled across your videos. Absolutely love them. My new bible and go to. Love your work and dedication. Goodon you! 👍
@JensGraikowski
@JensGraikowski 6 жыл бұрын
Your love to detail and your professionalism is, as always, astonishing! Can't wait to meet you and your van at next year's Camp Quirky (I hope it'll all work out the way I want with renting a van and stuff). 👍🏼😉
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you very much. We are really looking forward to next years Camp Quirky, it’s going to be huge next year and I can’t wait to meet everybody and look at their new vans.
@CreachterZ
@CreachterZ 6 жыл бұрын
Beautiful!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Absolutely, thank you. we love the shiny finish. :D
@tmotten
@tmotten 6 жыл бұрын
Awesome. Keen to see what you have coming up for tricky stuff like the overhead cabinets etc.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hello, you can see my high level cupboards design in this video kzbin.info/www/bejne/iaDcpYNjjdKnnKs
@tmotten
@tmotten 6 жыл бұрын
Greg Virgoe. like that vid too. Really outlines the function of CAD. More interested in your ideas of mounting it in a vehicle.
@lifeandlovesofkaty6296
@lifeandlovesofkaty6296 6 жыл бұрын
This is a really good video Greg. I was wondering how on Earth I was going to be able to do mine. But I’ve learnt some really valuable information. Thanks!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hi Katy, When I first looked at it myself I did a lot of head scratching. But fixing a batten to the roof rib and the larger timber on the leading edge of the shelf make it so much stronger. Although it’s only going to hold spare bedding.
@cptSep
@cptSep 6 жыл бұрын
Looks very neat!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you
@garypalmer7540
@garypalmer7540 4 жыл бұрын
Fabulous, thanks for that
@cammyers
@cammyers 3 жыл бұрын
This is just outstanding. It is as close to what you would see in a coachworks, professional upfitting shop. It's also simple, neat, strong and efficient. Great work.
@GregVirgoe
@GregVirgoe 3 жыл бұрын
Very much appreciated thank you 😊
@davelee9791
@davelee9791 6 жыл бұрын
Just watched the entire series and to say I'm very impressed by you many skills is a massive understatement ..incredible attention to detail in every way and looking forward very much to seeing it through to completion..👍👍
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Really appreciate your kind words Dave, It's nice to know that comes across in the videos. Hope you continue to enjoy them. Thank you
@paulshideout9056
@paulshideout9056 4 жыл бұрын
Great video Greg helps alot
@maddavvid2339
@maddavvid2339 6 жыл бұрын
fine job sir. good luck with all your plans
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Many thanks David
@londonjacks8371
@londonjacks8371 4 жыл бұрын
Excellent job Greg! This van build series is compulsive viewing!, in my opinion it’s up there with the New Yankee workshop, only better, because it’s real life.
@bathfun
@bathfun 4 жыл бұрын
my goodness, how skilled are you? well, I will answer that question... you are bloody brilliant. Love your refit videos. Thank you so much. I am now gonna buy one of your t-shirts... maybe, that will allow me to get just alittle of your skill.
@GregVirgoe
@GregVirgoe 4 жыл бұрын
Sanjeev Chaddha I’m very grateful for your support and wish you the best with you own build 😃
@koalamullet
@koalamullet 5 жыл бұрын
Hi Greg, thanks so much for providing this absolutely essential series on the Sprinter 170 conversion, we'll be starting ours this year and will be following so many of your outstanding tutorials. One question, have you thought about providing a detailed list of all the tools and products together for the build in an upcoming video? I know that's probably a lot of work but it may get you a ton of views and likes! Anyway besides that, thank you so much again, you're truly an inspiration for many. I'm subscribed 👍. Paul
@Griffon37
@Griffon37 Жыл бұрын
All your work is first class Greg. My son is wanting to convert his Crafter Ann I keep showing him your work, spot on. Nice work shop too.
@GregVirgoe
@GregVirgoe Жыл бұрын
Thank you very much. I hope the videos help him to turn out a cracking van. Best wishes 😃
@Locrian1
@Locrian1 6 жыл бұрын
Excellent stuff. This Van is the van I would make (if I had the skills, time and patience)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
You are very kind, thank you. The time you do need and some patience. I've never done anything like this before so it can be done. This is a huge learning curve for me also. It helps me being very fussy and methodical in my approach
@AndreyMinsk
@AndreyMinsk 5 жыл бұрын
Good job!
@glennconstable3789
@glennconstable3789 6 жыл бұрын
Great job!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you Glenn
@kennethlopez9436
@kennethlopez9436 6 жыл бұрын
Good work sir.
@More-Space-In-Ear
@More-Space-In-Ear 6 жыл бұрын
You should be feeling very proud of yourself Greg, the skills, the technique and information you’ve given us throughout the build is second to none, well done my friend 🏆👍🏼😉
@GregVirgoe
@GregVirgoe 6 жыл бұрын
That's really nice of you to say so, thank you for your regular support Marc, very much appreciated.
@malcolmyoung7866
@malcolmyoung7866 6 жыл бұрын
My LT35 van (1998 vintage) is a 'high roof' and I use it as a workshop/tool carrying facility for my vehicle projects. Was thinking of making a 'sleeper cab' but utilising the load space above a large compressor I have in the back. Would require some cutting, welding and fabrication obviously. Your videos are great for sparking the thought process and also pointing out the good and bad points I need to look out for. many thanks, Greg....(P.S. still have to fit my skylite in the rear after watching your videos earlier)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
A new HSS blade with fine teeth and it will be a breeze to cut. The mastic tape is a must for levelling any ribs and finish off with sikaflex Don't forget to clean up those metal fillings after before they go rusty. Funny how cutting a big hole the roof of your expensive van can make you smile so much. Best wishes and I'm sure you'll be fine.
@LayneXIII
@LayneXIII 6 жыл бұрын
Well done sir!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you very much :D
@nellbrown770
@nellbrown770 6 жыл бұрын
nice one Greg, a great use of the space.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
You have to be creative to make the most of it. Scratching my head to think of garage storage ideas now.
@nellbrown770
@nellbrown770 6 жыл бұрын
Hi Greg. cargo nets maybe, or adjustable height shelving. All depends on what your wanting to store.
@tanyaroyredcar
@tanyaroyredcar 6 жыл бұрын
Nice neat job Sir.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
I’ve been taking some tips from your very clean and tidy videos 👍🏼 Thanks guys lol
@robpower100
@robpower100 6 жыл бұрын
Nice work looks very professional.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thanks Rob, we are really thrilled with the finish.
@jimbotheassclown
@jimbotheassclown 6 жыл бұрын
Your what i see when i imagine what a British bob ross would be like lol .Good helpful videos.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
LOL but with much less hair! 😂
@kr1886
@kr1886 6 жыл бұрын
Nicely done Greg, got a great fit there! Handy tip on the jigsaw blades too.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
I was really pleased, I did not have to trim or sand anything the card template worked a dream. That’s the most complicated cuts done now.
@ARepublicIfYouCanKeepIt
@ARepublicIfYouCanKeepIt 6 жыл бұрын
Greg Virgoe A great example of the "Measure twice. Cut once.' rule. When in doubt, template it out!
@ARepublicIfYouCanKeepIt
@ARepublicIfYouCanKeepIt 6 жыл бұрын
Greg Virgoe Another possible tip (depending on visibility) is to "back cut" all scribe cuts. That is, cut to the line on the face, and back from the line on the non-visible side. It's much easier to get a great fit. And if you have to take anything off, you're doing so on a thin edge.
@bosse641
@bosse641 6 жыл бұрын
Good job. Very nice.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you John
@gaylein39503
@gaylein39503 6 жыл бұрын
Very nice work.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you
@mrmackey1119
@mrmackey1119 6 жыл бұрын
Wow, you grow a stubble quickly!!!!! from yesterday's vid to today.... what a growth...lol
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Yeah I know, sometimes have to shave twice a day ;) lol
@martycash2649
@martycash2649 2 жыл бұрын
Easily the best van build series on youtube, ive just started my Ducato L4H2 build and I'm pretty much going to copy you 80%😁 all good I'm in Western Australia so I can get away with cheating🤣 but seriously great vids Greg, lots of inspiration👍
@GregVirgoe
@GregVirgoe 2 жыл бұрын
It’s here to help others achieve their dream van so I’m glad you find it to be useful. Thanks for watching 😁
@H2Dwoat
@H2Dwoat 4 жыл бұрын
Hi, nice job, looks lovely 👍.
@GregVirgoe
@GregVirgoe 4 жыл бұрын
Thank you 😊
@cloggsy1971
@cloggsy1971 6 жыл бұрын
Top job that 👍🏻
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Many thanks
@michaelhemmingartist
@michaelhemmingartist 6 жыл бұрын
Very helpful video, thank you. I'm about to convert my 2003 Fiat Ducato & there is already a shelf area over the front cab so I'm already half way there, but this video gives great info on how to close it off neatly and at the same time have a useful space. Kind regards, Michael
@GregVirgoe
@GregVirgoe 6 жыл бұрын
You are really welcome Michael, thank you for watching and good luck with your own build.
@michaelhemmingartist
@michaelhemmingartist 6 жыл бұрын
Thank you Greg
@normanboyes4983
@normanboyes4983 6 жыл бұрын
Absolutely first class work from conception to execution. The glossy zebrano finish looks excellent. I do think it would be useful if the manufacturer of the board developed the complementary range of screws cappings to match the finish.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hi Norman, thanks for the compliment. I have placed the screws so that they will be under the cupboard door and adjoingin wall cupboards. so you wont actually see them under normal use.
@kellybrown6988
@kellybrown6988 5 жыл бұрын
This is so discouraging to watch! You're so experienced and have so many tools! I wanna start building out my van, but after watching your vids, very daunting
@GregVirgoe
@GregVirgoe 5 жыл бұрын
Hmmm, I'm not really, I've never done a van build before, didn't start woodwork till two years ago. Agreed some of the tools make it easier but you can do all this with just a jigsaw, drill and router. The aim of the channel was to give detailed info to help the home DIY builder not to discourage. There's great satisfaction in building it yourself in whatever form it takes. Practice makes perfect
@oldguy5458
@oldguy5458 6 жыл бұрын
Thanks for the update,,,Greg I heard you say you cut the vinyl trim a little longer,,,, that is good,,, In my earlier life I installed a lot of molding on automobiles,,, I first installed a track then put in the vinyl insert,,,We were instructed to add between 3/8 to 1/2 inch to the insert ,,, because over time the vinyl shrinks,,, It may not be as critical inside a vehicle because it does not get the sunshine directly,,,,Just FYI,,,Best Regards
@David-rx2to
@David-rx2to 6 жыл бұрын
Greg, You are a true craftsman. Well done in all aspects. Have you thought about creating a business building camper vans with what all you've learned with this one? People would probably pay a good penny for a quality innovative design and construction.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hi David, thank you so much for your kind words. I'm giving everyone the information so I don't have to do that ;) lol Once this one is done I will be really happy to have loads of time off to enjoy it.
@ADONAIsays-so
@ADONAIsays-so 6 жыл бұрын
The edging looks really good. Those screw caps look fantastic! I finally finished my floor. I am unsure about the insulation for my roof. Finding the stick on aluminum pin anchors in small quantities is proving rather difficult. There are steel ones available, but have poor reviews for retention. Many are rated only to 120* F, and they come loose....I'm pretty sure my van roof gets above that plenty this time of year. I did discover something that surprised me. I used the silver backed 3/4" polyiso panels to insulate the front half of the cargo area, foil side up for vapor barrier. I had a small piece of scrap lying on the metal floor, just behind the engine dog houes, and just above the trans. The floor there gets extremely hot. The scrap laying there was silver side down, and the to the touch it stays pretty much at ambient temps. The light silver film and the 3/4" poly is an amazing insulator. I'm going to frame some into that area, and put plastic over the top for a vapor barrier. Thanks again for the work you put into your videos!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Is it not 120degC? I had one that came unstuck but could not put it down to temperature, it may have been dirty?Most PIR sheets are foil on both sides, both brands I used are. Plastic is also ok to use for a vapour barrier, use the correct building membrane as some plastics are slightly permeable.
@chicoandthevan1056
@chicoandthevan1056 6 жыл бұрын
Great Video, I've been wondering what to do with that space. Thought I might leave it open for more head room while driving, but I think this idea is best for added storage etc.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
There is a massive headroom even with the shelf installed I'm nearly 6' and nowhere near my head at all.
@remyllebeau77
@remyllebeau77 6 жыл бұрын
Looks good even without a door.
@Juanmistyle
@Juanmistyle 6 жыл бұрын
es asombroso lo que lograste, quiero hacer algo muy parecido. exito con tu proyecto!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
racias por su amable comentario y mis mejores deseos para su propio proyecto de conversión de furgoneta.
@PeterWestlakeWebb
@PeterWestlakeWebb 6 жыл бұрын
Nice work so far Greg, I see the boss is trying to muscle in on the video’s😂
@GregVirgoe
@GregVirgoe 6 жыл бұрын
I know Peter, I lost count of the amount of times she said don’t do that you’ll scratch it 😂 I cut the bit out where she slapped my hand for putting dirty finger prints on the glossy finish. Gonna drive her OCD bananas lol
@AcheForWake
@AcheForWake 6 жыл бұрын
Nice video as always, I’ve been lining my van recently with the same carpet and adhesive. Take care when using the adhesive, there are some pretty alarming warnings and symbols on the can!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Yes, thank you. Always use in a very well ventilated area.
@dor843088
@dor843088 6 жыл бұрын
Would be interested to see an outside vs inside temperature test to see how your insulation is performing as the job you did on it seems quite thorough compared to some other builds iv seen. Impressive so far 👍
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hi Darren, we did spend a lot of time to get the insulation fit and the vapour barrier complete. The walls and roof are in excess of the same insulation you would get from having 4" of loft insulation in your home. We are hoping to shoot some thermal imaging footage when we return to the Truma factory to prove how well it performs. Look out for that video soon.
@flashback9966
@flashback9966 6 жыл бұрын
Proper job Greg. Even your noggins look wonderful:)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you mate, how are you getting on with the transit build?
@flashback9966
@flashback9966 6 жыл бұрын
Not good I'm afraid, the van broke down and has been stuck for ages at Ford for repair. Which ment I couldn't work on it. Finally got the van back yesterday. It needed four new fuel injectors, since all the originals were corroded. How does this happen on a brand new van with just 500 miles on clock? Since I want to get the van re-classified as a MotorCaravan by the end of August, I just don't have enough time to do my planned detailed build. So as of today, I'm going to knock up a rough kitchen unit, bed and wardrobe in old ply, add some cushions and curtains and hope this is enough to get it passed. If this is sucessful, I then qualify for cheaper insurance and the vans value will have inceased enormously. I can then rip out the crap stuff and do a proper job as originally planned. There maybe a silver lining here since I can test out the layout on the old ply and make adjustments without wasting good wood. Which makes me wonder, have you got your van re-classified before you leave on your European adventure? And finally you seemed to have gained a very pretty assistant:)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Time is the one thing that you need bucket loads of doing these builds properly. That is very strange about the injectors, guessing it was all covered by your warranty? I will get our reclassified before we leave and that's the only thing that could hold us up. It's currently SORN and got no MOT while we do the build. Lots to sort out still. I heard that there was a bit of a wait to get them back as it's become so popular. Thankfully my dear mum has kindly offered to put us up for a few weeks if needed. Our house is definitely going on the 7th July no matter what so the clock is ticking loudly. Oh and yes, meet Louarnna (Lou) my beautiful partner for 17years now :D Trying my hardest to get her more involved but she's very camera shy. She does really like the festivals and is so much happier talking in person.
@flashback9966
@flashback9966 6 жыл бұрын
Sounds like some military style planning has been going on here. I'm impressed. I get nervous just catching the IOW ferry:( Tell Lou not to worry about the camera, us campers are just a bunch of harmless idiots!
@PastorManningPhD
@PastorManningPhD 5 жыл бұрын
Sorry about binge watching all your vids and endless likes mate, apologies but enjoying it too much not to show the little appreciation I can
@GregVirgoe
@GregVirgoe 5 жыл бұрын
Please do not apologise, I'm glad to see you are enjoying the videos and thanks for watching
@pardal_timburi
@pardal_timburi 6 жыл бұрын
I will base my project on your teachings! (Vou basear meu projeto nos teus ensinamentos!)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
I'm glad that they are useful to you.
@malteweinreich8755
@malteweinreich8755 6 жыл бұрын
Hiy Greg, Lovely work on the Van Mate well done :-)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Thank you very much Malte Weinreich
@bpcardella
@bpcardella 6 жыл бұрын
It looks AMAZING. I wish you'd been a little more detailed about how you made the initial cardboard guide for the bottom shelf of the cupboard.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hello Beth, very sorry, I took some footage but the video angle and sound was rubbish so I couldn't use it. I'll do a video this weekend just on "Scribing" awkward shapes because there are a few tips and tricks which will help you. Thanks for your comment and for supporting my channel
@bpcardella
@bpcardella 6 жыл бұрын
Greg Virgoe thank you. Much appreciated.
@sunnycampers4249
@sunnycampers4249 4 жыл бұрын
Wow! You're cutting the internal corners on the board freehand with a jigsaw. I may have to make a jig for this. Thanks Greg ✔️😊
@GregVirgoe
@GregVirgoe 4 жыл бұрын
Sunnycampers yes mate, take it nice and slow and let the blade do the work don’t force it. You can smooth it with a file and apply trim over so it’s not too bad. 😀
@benadams2692
@benadams2692 4 жыл бұрын
Great video as usual! Quick question as I don’t think you mentioned it in video, apologies if I missed it and you did, what thickness ply did you use? Thanks
@karlbartelt3939
@karlbartelt3939 6 жыл бұрын
Hi Greg a tip for the future, the spray on adhesive compared to the roll on brush on version sometimes has a lower temperature rating for adhesion. I had a problem where I used the spray on to redo the headlining of my girlfriends car, it didn't last Summer before it started to pull away. I redid it with a rolled/brushed on version of the same adhesive and I've had no problem. This might only be an issue for hotter countries but it's important to look at the temperature rating of glues when gravity and heat are an issue :)
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hi Karl, this one is rated to 120degC I would have thought that would be ok 👌🏼 it does stick like s?&@ to a blanket.
@AcheForWake
@AcheForWake 6 жыл бұрын
Greg Virgoe I concur!
@karlbartelt3939
@karlbartelt3939 6 жыл бұрын
Yeah it wasn't untill I had the failure and looked at the back of the can and it said 60-80degC and a car in the Sun here in Oz can get funkin hot. So like I said, I think it's only a problem for hot countries :)
@adamgc73
@adamgc73 6 жыл бұрын
Where did you get the adhesive from mate ? And what's the name of it please. I want to re do the headlining on my car
@karlbartelt3939
@karlbartelt3939 6 жыл бұрын
It is generally called "Contact Adhesive" because you spray it on both surfaces, wait a few minutes then 'contact' the two pieces together. In Australia its called Kwik Grip made by Sellys. As Greg's use a spray glue with a high temp rating I hope he gets back to you with the name of the glue he used.
@andrewcharlton2709
@andrewcharlton2709 2 жыл бұрын
amazing greg, but still I'm confused how to scribe properly so it fits exactly the van, its the one thing I see nobody explaining properly
@GregVirgoe
@GregVirgoe 2 жыл бұрын
Watch my furniture video I explain it there. Also the kitchen counter top I explain it there too
@andrewcharlton2709
@andrewcharlton2709 2 жыл бұрын
@@GregVirgoe thanks Greg must have missed that video
@john9291
@john9291 5 жыл бұрын
you are doing a really nice job, beautiful finish, very professional. I can't say my conversion is as well thought out :) I have a 2006 Sprinter and am interested in your headliner shelf. At the front did you just screw into the headliner itself, what type of screws. For the side you must have slipped that second piece of timber around the outside of the headliner and screwed outwards into it ?
@bjbhehir
@bjbhehir 4 жыл бұрын
Professional!! Beautiful work!! Does anyone know where you can order some of that lightweight furniture board in America? Thanks for taking the extra time to make all these amazing video's!!
@nicholaswilks2194
@nicholaswilks2194 5 жыл бұрын
Hi, love the series! I'm just starting a Crafter MWB conversion. How did you secure the shelf at the rear? To to B pillar?
@richardwelsh4489
@richardwelsh4489 3 жыл бұрын
Thanks for another great video, I'm thinking about making the overhead shelf with a bit added on to make a bed for my little ones. The extra bit would fold up during the drive. Do you think this is possible if i can reinforce the shelf for the extra weight. Thank for your time. regards Richard
@Memyselfandvan
@Memyselfandvan 6 жыл бұрын
Superb Greg, well done, I just wish I could find a supplier of these board that ship to Finland. I may need to look into boat building sites/companies here as there's a lot of boats here with the thousands of lakes we have.
@GregVirgoe
@GregVirgoe 6 жыл бұрын
Hello Michael, the marine and boat building industry is a fantastic place to search for anything van related. Obviously need to be lightweight and run off 12v batteries for all electrics. Lot of similarities.
@ollieenzo
@ollieenzo 4 жыл бұрын
Hi Greg, in terms of the insulation around the bulkhead is this just rock wool pushed in the gaps? Is there any risk because of there not being a vapour barrier. Worried about condensation forming and soaking the wool insulation? Thanks and love the video series.
@MrFatknackers
@MrFatknackers 4 жыл бұрын
great router work greg, how did you go on with this inside of the storage space expecially the van roof. my relay has no beams to fix anything too
@chrisakrill2089
@chrisakrill2089 6 жыл бұрын
Just a thought Greg, would it be worth cutting a matching template for each piece out of plywood, you would then have a master set of your van conversion. You could then have this duplicated and market it as a kit for people wanting to do the same? Great video as usual, looking forward to the next instalment!
@GregVirgoe
@GregVirgoe 6 жыл бұрын
I would imagine that even the same model vans are very slightly different in their dimensions. I have held onto that cardboard template for now as it took a couple of hours to get right. :D
@giridharg82
@giridharg82 6 жыл бұрын
At 5:10 - did you screw the board to the van wall directly?
@th3kn0t
@th3kn0t 2 жыл бұрын
Hi Greg. First off, your videos are amazing and I've followed your build process extensively! They are so informative, detailed and a joy to watch. I'm about to make a cab shelf for my Sprinter, although I cheated and bought a paper template online. One question I have though is how do you transition the angled cuts from the shallower angle on the sides of the shelf to the almost 45 degree cut on the front edge?
@GregVirgoe
@GregVirgoe 2 жыл бұрын
Make them all at the steeper angle. You will not see the slope above from the underside, just the leading cut edge. 👍🏼😃
@GinzerG
@GinzerG 3 жыл бұрын
Hello and thanks for another very helpful video. I have one question. Is it enough solid when you screw directly to tapecirung? I need to build it in my Mercedes T1 and one option is to cut the tapecirung and place shelf on the car body. Thank you
@danielouellette5952
@danielouellette5952 2 жыл бұрын
Beautiful job. I'm wondering how you did the framing in order to screw the top part of front panel to the van?
@bertuspa3grn
@bertuspa3grn 4 жыл бұрын
hello Greg thanks for the nice clip .my question what did you do about the 28 mm gap behind the front panel. Myself building a campervan with a VW Crafter h2 l3 bj 2012 and solved it with a strip of plywood. Thanks hope to see you mayby on some camper place
@martinyardy3213
@martinyardy3213 5 жыл бұрын
Sorry if this has been asked all ready, but did you insulate and seal the area above the factory roof liner in the cab? If not how will you prevent condensation forming in the storage locker?
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