Project Warthog EP 19: KLR650 Cooling System and Thermo-Bob Kit

There are only 2 major systems in the way of this bike starting, or at least I hope, and the coolant system is one of those. Along side the radiator, hoses, overflow tank and the like, I’ll also be installing a Watt-man Thermo-Bob kit. Other than the Doohickey, the Thermo-Bob kit is probably the most important KLR650 Mod. According to Watt-Mans website, “Kawasaki cut corners in the KLR cooling system, and the Thermo-Bob modifies your cooling system to operate like automotive systems have for decades. In stock form, the KLR runs too cool when ridden in temps below about 80 - 85F. The cooler outside it is, the worse a stock bike is. Plus, the factory cooling system relies on surges of cold coolant every 30 seconds at the bottom of the cylinder to control engine temperature… just look at the plots of actual measured temps.”
So if you are installing a big bore kit this is even more important. As I state in the video, it would be better if your electrical system is already installed at this point so if you are following along in the video series, you should do video 20 first.
Below is a list of products used in this video
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TB2 Thermo-Bob Kit
watt-man.com/n...
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Silicone Radiator hoses
racebikebitzus...
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DupliColor Engine Paint with Ceramic Universal Gold
www.amazon.com...

[@tika7mm]

Not sure how much longer I can wait for an update! Such a great build and series!

[@Fixin2Ride-Official-]

New Channel. Spread the word. I post ALL of the time and have TONS of different powersport stuff. Powder coating, repairs, rebuilding, restorations and Riding! www.youtube.com/@Fixin2Ride-Official-/featured?sub_confirmation=1

[@garettvanroon1384]

Hey man, it would be really nice to see this project completed. Hopefully everything is okay.

[@greglawson3805]

It’s been a minute since a new video was posted. Truly enjoying this series, hope all is well.

[@timber5893]

FINISH THE SERIES FOR THE LOVE OF GOD WE'RE ALL INVESTED AT THIS POINT

[@cepedafj]

It's been a year, I just finish watching the 19 vids. I hope you get back to posting soon

[@dominicanoengels]

Waiting for the continuation of this great series, im actually using this series to work on my own KLR650

[@alneno9840]

Looking forward to seeing it finished..looks really good..just be careful with the overflow tube..it looks close to the exhaust header..maybe use some heat wrap or something to cover it..

[@Fixin2Ride]

Hey, thanks and you are right. When I do the exhaust video you'll see I decided to do just that and wrap the header! Good catch.

[@bonesworld7178]

​@@Fixin2Ridehave you ever finished this?

[@menkiboj]

@@Fixin2Ride what happened to this series, i was using it as a guide to assemble my bike but this video is already 2 years old with no episode 20...

[@timber5893]

PLEASE FOR THE LOVE OF EVERYTHING HOLY FINISH THIS SERIES AT LEAST SHOW US THE FINISHED BIKE OH THE HUMANITY PLEASE IM BEGGING YOU WHY HAVE YOU DONE THIS TO ME IVE INVESTED SO MUCH TIME IN THIS SERIES I NEED THE FINISHED PRODUCT HAVE MERCY ON MY SOUL

[@NikIngersoll]

Need an update! I’m building a custom KLR right now it’s satisfying to watch someone building along side. Great job so far bro!

[@carlosalbertorodartediaz5754]

Hola Muy buen trabajo con esa klr!! Saludos desde Zacatecas, México

[@csiautodetail]

Buddy I am really enjoying and learning with your videos, I want to do the thermobob sooner than later, if I run into some issues I will send you a comment or something.

[@Fixin2Ride]

Thanks and please do. I'll help however I can

[@csiautodetail]

@@Fixin2Ride when are you posting more videos of the built?

[@csiautodetail]

I have been waiting for the video where you install the new headlight, will you post it sometime or not really

[@stevesgarage1937]

Hey, everything OK? Hope you can finish the bike! Please update us! I live in North Ga if you need any help.

[@dougamclean]

I get how life takes us in another direction, but I'm just wondering..a year since the last video. Did the project ever finish??

[@srsanthony]

Hey bud. I'm really interested in replicating your body work. I just saw your finished build on the klr forum. When will you have a walk-through on the cosmetics? Love your build btw!

[@WellsFLIX]

Is there another part to this series that will be released?

[@videosur]

gracias por la informacion !!... fue muy importante !!!

[@armandamiri]

Let's see it

[@alneno9840]

WHAT HAPPENED you disappeared..its been a while

[@Fixin2Ride]

Lol yeah I did. Busy time of year for family life. More vids coming soon.

[@alneno9840]

@@Fixin2Ride hope to see you back soon..I'm looking forward to the final product the KLR 650 resurrection!!

[@alneno9840]

??

[@calbooker2515]

Have you ever posted the headlight dash and windscreen setup?

[@elpaqsy6657]

@Fixin2Ride what’s going on man, where’s ep 20!?

[@Motorideto]

Love this. Any new videos? Especially for the temp grub? Thnx.

[@williamparrish673]

Glory be to God in the highest! So, what i gleaned from that video is listening is just as important as watching. Are you implying the wiring harness should have been the next step? Before cooling system. I guess it really doesn't matter if you enjoy putting things on then take them off and putback on again. Lol like me.

[@edwardkramer4006]

I think the hole in the thermostat should be facing up time stamp is 4:30.

[@Fixin2Ride]

You are right I just said the wrong thing. I'll note it on the video

[@JDoupe]

Amazing as always.

[@Fixin2Ride]

Thanks. I really appreciate the support.

[@thekrantz123]

Great video again!

[@Fixin2Ride]

Thanks

[@brengunner]

Any more vids coming?

[@patrick87100]

What's new?!

[@Fixin2Ride]

I'm way behind but more videos coming soon!

[@kirbyhurley1292]

Any update on this project?

[@riaandewinnaar5040]

How's it looking now???

[@wadepage5823]

Finished product?

[@alneno9840]

I guess you gave up on the Klr650

[@alneno9840]

@@DustlessMirror are you joking ?

[@alneno9840]

@@DustlessMirror I think you are not telling the truth...

[@bonesworld7178]

Uh... What happen?

[@garettvanroon1384]

I would also like to know

[@patrick87100]

Hey!!!@#$!

[@Yt_xrider]

just buy a yamaha tenere 700🤣