EDM is the only way to go on an expensive or irreplaceable part. Very nicely done. Thanks for sharing this.
@jamespark_85machiningtv3 жыл бұрын
Thank you.
@BruceBoschek3 жыл бұрын
@UCB4w8Vl5ZIScSFyxEeZF_JA A ball mill is a shaker that uses steel balls to remove rust and scale. I think you must mean some other kind of a milling tool, but I don't know which.
@omyadav69493 жыл бұрын
That hole was closed too, It's very difficult job to be done. Any minor mistake can loss a lot of hard work which was done on this components, It was in its final stage, nobody can reject any components by reaching so far.👍
@Pow3llMorgan Жыл бұрын
This is why thread milling is in my opinion superior.
@BruceBoschek Жыл бұрын
I didn't mention a milling tool. Did you mean this in response to Povl Besser's comment? I didn't understand that either.
@janhammekenbuch1423 жыл бұрын
Nice video. Always good to see people doing it the right way. A small trick: A piece of duct tape will protect the surrounding area from the sparks, eliminating the need for polishing, in case of a surface tolerance. I had to polish a part for the food industry, after fixing a broken tap. It took forever, due to very fine surface tolerances.
@ILoveAllthingstech2 жыл бұрын
I might steal that one from you
@brianmccutchan95133 жыл бұрын
Dull taps are the most expensive tool in most shops.
@tylerhensley23123 жыл бұрын
He opens a box holding an edm machine and the first tool that he pulls out is a hammer!! 🤣
@omyadav69493 жыл бұрын
Hammer is the best equipment in any engineering, don't you think?🤔😀
@terrellbradshaw35043 жыл бұрын
Precision tooling
@gumbomudderx75033 жыл бұрын
I thought they were gonna remove a broken tap with electronic dance music...
@AJtaste3 жыл бұрын
LMFAO 😂 you nailed it! 😂😂😂😂
@carcomp1013 жыл бұрын
We all thought this.
@joonastimonen51143 жыл бұрын
it lowkey sounds like edm music
@2jzhx603 жыл бұрын
What a great DIY guide. Just have to get my portable EDM tool
@tfp7773 жыл бұрын
Definitely the best way to remove a broken tap, saved me many times.
@Burnenbrighter3 жыл бұрын
I usually just take long punch with a hammer and shatter the tap. Fast simple and easy cleanup. Very effective on taps that size.
@railgap3 жыл бұрын
That's why you won't get hired to remove taps fom work like this.
@justinl.35873 жыл бұрын
When we break taps on the machine we usually drill them out with carbide GO drills or carbide spade drills. It works almost every time. Always good to have the EDM as a backup though.
@Numnutz3 жыл бұрын
was just about to say this, since we mostly use high speed steel taps, we can just drill them out with the same carbide drill that we used for the pilot hole, clean it up and just use the next tap, or, since most of our work is done on cnc mills, in some special cases we mill the thread
@Malledeus863 жыл бұрын
I was a Wire EDM guy at my last 2 jobs, had a hole popper too for starter holes, and of course this shit haha. You’re the hero of the day when you can fix a party with a tap broke off in it though. Never saw a portable edm though that’s cool.
@utubeadrianno3 жыл бұрын
I’m still waiting for the BASS to kick in
@TheDandyMann3 жыл бұрын
Basically the edm version of a magdrill. Pretty Cool
@3duckit3 жыл бұрын
I do the same work but with a waterjet. Even blind holes. Mine is messier and louder but same results. Thanks for the video.
@hztn3 жыл бұрын
Surface is damaged a little, and has caverns. If it's a sealing surface for a hydraulic flange - there can be a leaking. It can be remachined by cutting off around a mm from radial surface, but not every part allow to do that.
@marcusnilsson72843 жыл бұрын
0,3-0,5mm would be enough but true that there may not be that tolerance for it
@robconcep6444 ай бұрын
I would TIG weld a bolt to it and twist it out of the hole. But your way is really cool. Excellent videos. Sincerely Robert
@t.d.mich.70643 жыл бұрын
As a Diemaker I've tapped thousands of holes. Never broke any taps. Not! EDM is the only way to go. Carbide drills and shattering taps with a punch are wives tales. If a tap breaks off, it's in the hole to stay. Excessive torque broke it off, and intermittent cutting a broken one will almost always destroy a carbide drill bit. Punching it out destroys the threads in the hole.
@nikolaiownz3 жыл бұрын
I was a olympic master at running this at my old work. Haha
@Bibibosh3 жыл бұрын
A master at breaking small taps too.
@backho123 жыл бұрын
I learned that the key to not breaking a tap is to stop one half turn before it breaks.
@alexeyzdec23163 жыл бұрын
Я пластилином вылепливвю ванну вокруг заломыша и не засираю всё вокруг продуктами эрозии...
@Читать3 жыл бұрын
Раковины образовались
@maxxbor56343 жыл бұрын
также делал
@jasonruch35293 жыл бұрын
We have a tap burner,,,same thing,,just has it's own table,,works FANTASTIC!
@dudet96623 жыл бұрын
when you break the thing that removes broken things, you know the boss is gonna sit you down for a chat about, you know, the thing.
@dj67693 жыл бұрын
I’ve never seen an EDM at first I thought it was a magnetic drill that’s slicker than snot. (I usually take a blow nozzle to clear debris from a hole with a rag covering flying shrapnel.)
@dgb58203 жыл бұрын
Next time I break a tap I’ll call the thunderbirds to hire out their flux capacitor
@raymondo1623 жыл бұрын
poss better to use dilithium crystals ??
@briangaudet76613 жыл бұрын
you can some times burn a hex and use an allen wrench to work it out if not then the hammer
@bigbob16993 жыл бұрын
There is nothing a machinist or tool maker hates more than a broken tap .
@bigbob16993 жыл бұрын
@DO NOT RESPOND If they broke , they can fix it .
@bigbob16993 жыл бұрын
@DO NOT RESPOND The world can go south in a very ugly way
@rugger87873 жыл бұрын
see that part all most scraped because of one little tap is scary
@metalripper-3 жыл бұрын
Unsung heroes of our industry
@GlennChambers3 жыл бұрын
Very cool to see. Thank you for sharing this.
@Skeez0023 жыл бұрын
Beats pecking it with a junk endmill, hole poppers are a life saver!
@retro80s803 жыл бұрын
Walton tap extractor and Wd40 10 mins job done......
@scottcrawford26103 жыл бұрын
I would have had it out by the time you finished setting up that machine.
@themanthemyththelegend13923 жыл бұрын
My thought exactly, someones marketing department really did a number on the contractor that machines these....
@TheyForcedMyHandLE2 жыл бұрын
The requirements for the job may have consisted of more than just "get the tap out".
@gregpenner2876 Жыл бұрын
Just bought one. I got sick and tired of drilling out work hardened exhaust manifold bolts…then the drill bit snaps off. There’s a kit for limited clearance you can attach as well that’s shorter than a 90° drill as well. If it saves my ass at least twice I’ll have gotten my monies worth out of it. Then there’s hex electrodes as well so you can use an Allen wrench instead of snapping off easy outs as well. I’ll give it a try. If it works,cool. If not…I’ve wasted more money on booze and women than that.
@RingTuned3 жыл бұрын
Now that I finished the video look at that heat effected zone. That material no longer has these structural strength it was originally rated to have. You have now created a crack point
@mtn.srlrascu66753 жыл бұрын
Was with liquid bro, look again
@MariusFourie3 жыл бұрын
Heat? What heat? It was covered in coolant the whole time
@RingTuned3 жыл бұрын
@@mtn.srlrascu6675 yes however you can still see the heat effected zone liquid takes some heat away not all.
@mtn.srlrascu66753 жыл бұрын
@@RingTuned it is from electricity that area not from heat. You can have so much heat in the same time with the liquid. It is impossible. Electricity create that area strange like that. I have one to clean stainless steel with the electric arc. It is normal if you look in industrial appliances how is works.
@wesley10453 жыл бұрын
Hello ... what a beautiful option ... I had never thought of doing so. Thanks for the tip.
@vigorousedm2 жыл бұрын
Nice EDM machine
@mrg81723 жыл бұрын
Wow they made that look difficult Now I know who broke the tap
@arthurmorgan89663 жыл бұрын
Not a machinist here, stupid question: Is it possible to weld or braze something to tip of the broken piece, then try to remove it by unscrewing? (Since this machine exists, I suppose no. But why.)
@naveedakhtarahmad65133 жыл бұрын
V.v good Excellent
@stevenherlein82823 жыл бұрын
Aww come on EDM now that's cheating !! Get your tap extractor out like the rest of us 😳😳
@machinist13373 жыл бұрын
Hydraulic coupling?
@pasupatikumarjha41103 жыл бұрын
EDM process tap remove wow
@lonestar17753 жыл бұрын
Our shop also has one of these. I have never used it though.
@matthewcncsutton52833 жыл бұрын
Thank you for sharing!
@codyamrhein89653 жыл бұрын
So is a tap removal tool wired to start with? I bet my tap removal set is super cheap compared to that thing.
@michaelnippert9453 жыл бұрын
I'm familiar with EDM we use it to put slots and cooling holes in repair jet engine parts
@alihassantruck83513 жыл бұрын
Good looking Job
@NitrogenPurged3 жыл бұрын
Quick question. The hole thats then made tgrough the tap. Easy out or similar to extract? Still! Great job.
@raymondo1623 жыл бұрын
he broke it in to pieces
@supercleanone80383 жыл бұрын
3/8” solid carbide end mill, 2000 rpm, break what’s left out
@bigjimar773 жыл бұрын
I would definitely try that first.
@neilholmes25723 жыл бұрын
I was trying to figure out what the part is. Looks like a large cylinder liner apart from those horizontal bore marks. Shame he didn't tell us. But if its high carbon steel and the tap is itself carbide then the mill won't work of course. Also there's the danger the tap will move and smash your end mill, possibly damaging the part. I reckon they went for the safest option here.
@himanshudekate60103 жыл бұрын
Vary simpa method to remove the tool First to foll you want to t type round Bar and the aje and tool have conect and make arc welding after welding. T type round bar is one type of remove tool and remove.
@ashrafsharaf77072 жыл бұрын
How much does this edm drill?
@БороБоро-щ1г3 жыл бұрын
Эрозионкой выжигают метчик. Прикольный аппарат.
@johnclark34313 жыл бұрын
Could you imagine if he tried to re tap the hole and broke another tap off in it..
@eformance3 жыл бұрын
I bet that'll be fun to passivate.
@hartmutthomas9893 жыл бұрын
Ja klasse . mach ich bei mir zu Hause auch genau mit der gleichen Maschine 🥱
@John-pm5qi3 жыл бұрын
Ive never seen this done before, so fucking cool lol
@Aviatortoha3 жыл бұрын
В ответственных конструкциях не прокатит. Металл в отверстии подвергся электролизу. То есть термическиму и химическому изменению.
@alexeyzdec23163 жыл бұрын
Это примерно 0,01 процент от всех случаев )))
@bhavarkumavat32023 жыл бұрын
Uses SandPaper , to cover tracks so no one knows , I have been accustomed to the sandpaper 😇
@fuckel28563 жыл бұрын
Наш бы слесарь дядя Витя эту хрень за 5 минут выкрутил
@alexeyzdec23163 жыл бұрын
Писюном?
@Mr_Flybacker3 жыл бұрын
@@alexeyzdec2316 если обломил неглубоко, можно попробовать зубилом ударяя выкрутить. Мне как-то помогло. тут же без вариантов - на полную глубину обломило.
@alexeyzdec23163 жыл бұрын
@@Mr_Flybacker так я и говорю об этом конкретном случае.
@RingTuned3 жыл бұрын
It's spent 30 plus minutes and probably charged the customer $1000 for something that can be fixed with a hammer and a hardened center punch in 15 seconds. The great thing about taps especially when they are that large they are very hard which makes them very brittle they explode when hit with a punch.
@davidkubicki2564 Жыл бұрын
The most horrible noise when a tap snaps and you have a gut reaction on how to get it out.
@danojames83293 жыл бұрын
Kool dat waz awesome 👌
@trolliran3 жыл бұрын
Seems excessive, solid carbide broken tap drill would do just as good, but faster cleaner and way cheaper.
@Bart_Depestele3 жыл бұрын
Nice job amigo
@DVESTI-353 жыл бұрын
Ну ты даёшь))) ...ребята, а есть кто-нибудь по проще?)))
@markus67873 жыл бұрын
Мы на работе высверливаем четырёх угольным сверлом.
@alexeyzdec23163 жыл бұрын
@@markus6787 это что за сверло такое? 4х угольное да еще сверлит термообработанный инструмент? Попахивает брехнёй....
@Pisya_Kamushkin_37053 жыл бұрын
@@alexeyzdec2316 в ваш колхоз ещё не завезли.
@alexeyzdec23163 жыл бұрын
@@Pisya_Kamushkin_3705 наш то колхоз посреди европы.
@Mr_Flybacker3 жыл бұрын
можно попробовать твёрдосплавным сверлом высверлить. такое сверло делается из бура для перфоратора.
@handygent453 жыл бұрын
He should have coated the stainless around the hole to avoid the pitting, and no need for sandpaper. Also, what's up with the gloves? He must be afraid to get his hands dirty.
@robertbednarek14253 жыл бұрын
Very nice
@bostedtap83993 жыл бұрын
Useful machine.
@iplmachining3 жыл бұрын
carbide em 4 flute 2500 rpm f.0003 will do same thing i do it all the time ;good jab any way
@IqaZapI3 жыл бұрын
С виду похоже на нержавейку, само изделие. Интересно, нужно ли травить пастой резьбу? Ржаветь не начнет? Не выгорают присадки после такого?
@milinddudhe7743 жыл бұрын
What happened if this hole is blind ? And how we can remove the remaining part of broken tool?
@TheyForcedMyHandLE2 жыл бұрын
This is a blind hole. Maybe you're thinking that this is wire EDM?
@afzaalusmani31153 жыл бұрын
Good
@bogey190183 жыл бұрын
What exactly does that machine do?
@drzorkloft23 жыл бұрын
Drill bit + Easy out ..but I guess firing the laser is more fun ?
@viru520003 жыл бұрын
Most normal drill bits are the same steel as a tap, same with an easy out. It's also not a laser...
@mattiasarvidsson8522 Жыл бұрын
just throw the part in the recycling bin and start over ;)
@andyking96733 жыл бұрын
where on the Challenger did this part mount?
@thomass64343 жыл бұрын
How is Electronic Dance Music helping? 🤔
@pezaaqildankaisar6053 жыл бұрын
only need to use magnetic drills and modified cement drills tool points and drills at medium speed
@ceuninckwout3 жыл бұрын
i do it with a flat screwdriver 🪛and a Hammer 🔨, works fine ...
@TheAlfieobanz3 жыл бұрын
Nice, JP.
@metinorak8843 жыл бұрын
Bizim TÜRKİYE de ustalar onu punta yaparak doldurur bir somun kaynatıp 10 dakikada tertemiz çıkarırlar😁
@nikoturpeinen22993 жыл бұрын
Thats like shooting a fly with the shotgun
@stalkinghawk92443 жыл бұрын
I wonder what would happen with a carbide burr in a similar rugged setup
@iaial03 жыл бұрын
As long as it conducts electricity an EDM can eat through it
@TheyForcedMyHandLE2 жыл бұрын
@@iaial0 I think he's saying, what if you were to use a carbide burr in a mag drill to grind the tap out.
@anjankisku40783 жыл бұрын
How much cost That EDM MACHINE?
@NORTHBROOK19783 жыл бұрын
We use our hole popper for this all the time.
@martinblank14844 ай бұрын
Hummm...different type of EDM
@vikramdidolivikramdidoli93143 жыл бұрын
Sir aluminium kay ander say tap nikal sakta h kya
@tonywright82943 жыл бұрын
What is the smallest tap it can remove. 1.5 mm ?
@koharaisevo36663 жыл бұрын
I think It can remove any size of tap.
@jamespark_85machiningtv3 жыл бұрын
Sorry for the late reply.If it uses small electrode rods, it can be small. I haven't tried it, but I think it would be possible if I worked 1.5mm carefully.
@iIiWARHEADiIi3 жыл бұрын
Process is not repeatable, i dont have a fork lift at home to hold coolant canister.
@Danny_trisan3 жыл бұрын
People at NASA will not notice that
@mariuszsmykla75063 жыл бұрын
From some time there are drills for such action. Regards
@shawnam5643 жыл бұрын
Just use a easy out for taps
@edwardcaissie12143 жыл бұрын
Can somebody tell me how many people have a machine like that in there workshop?
@josip.harasic2 жыл бұрын
Probably 1 of 100...
@ФаритХамзин-т6ч3 жыл бұрын
H2SO4-and no problem.
@Decrypt_Symbol3 жыл бұрын
Ölçüye göre bir metali içeride kapan parçanın üzerine kaynakla, sonra döndür ve yukarı çek.
@wrong2h83 жыл бұрын
Snap Off brand?
@williammunford4763 жыл бұрын
Nice work sr.👍👌🏜
@wirasumarlin19653 жыл бұрын
Thanks. I got the idea about removing broken Taps. But i focused about the Forklift 3:47 Use Forklift to hold on the Coolant cans is extraordinary idea huahahaha....
3 жыл бұрын
Pensei que ia extrair do jeito tradicional, pontiando até dá pra pegar com o alicate😂🤣🤝👏👏
@maurotrentin39673 жыл бұрын
but this is so easy😊😊😊 ... try building a slotted m8 screw to remove an m10 tap ...😉😉