Rusted F-150 frame, how bad do these get and should we fix this one????

Here is a fix I did on another F-150 that wasn't as bad, but still terrible: • Rusted out, rotted F-1...
0:52 what's the issue?

[@single_cam9199]

Ugh I had high hopes of a fix Mines not that bad but it’s time to look for another one or just give up on it 290,000 miles doesn’t skip a beat starts right up ice cold ac 4wd works mint body’s a little beat Brand new 6 inch lift 35s after a year installed the rot got bad This it why I refuse to buy a new vehicle these truck are 100k depending what one and this is the quality we get in return. Look at all the old chevys frames are still good and there c channel

[@mikemicallef1409]

If you’re a real mechanic you know how to fix it

[@darylcruz1507]

standard American vehicle hate in the comments. Toyota is gonna put my son through college. Don’t get me wrong fords are and always have been junky trucks. Nowadays everything made by everyone is junk. I can make a huge list of common failure parts on newer Ford trucks…unfortunately the same can be said about every vehicle on every lot and Japanese cars are not immune I’ve done 4 Tacoma frames in 6 months. I live in Florida,….fords don’t rot out here but Toyota Tacoma still find a way.

[@007vsMagua]

I just crawled under my 2007 150 XL 4.2 [bought new] and the rust looks extensive but not terrible. I live in Southern Minnesota [salt] and love this truck and it makes me sad the foundation of this truck was so poorly designed. It's not an engineering problem it's a brain problem, something we were once good at. I love the design and style of this truck and want to keep it alive. But, is it worth it? Can the frame be treated now to secure the trucks foundation? Thanks and Peace 🕊

[@bennieaust]

kzbin.info/www/bejne/fqS0YmOKlNKSf5osi=Fk6AnMgbHbsdGZuk Spraying it with a rust inhibitor will slow down the process but that will not strengthen it or fix what has already rotted away. Even the frame repair shown above is not going to make it as good as a new frame, or one that has not rusted in the first place. It's a losing battle unfortunately.

[@user-ro9dz4of5y]

I just bought an 05 with issues in the same spots, drivers side has a hole (fist and a half size), passenger side is cracked. I bought the truck for $900. I really need it to last for a bit for a back up... can i repair that spot by lifting it slightly (to straighten it out) and then welding some 1/4" steel patches on?

[@bennieaust]

You can certainly try. the problem that I run into on these is that it’s hard to find a good spot to weld to when the frames start to get rusty and usually they look a lot better than they are once you get into it you’ll see that stuff pretty rotted out. Without having seen yours personally, I can’t say for sure. Hopefully it’s not as bad as a lot of them.

[@alfiewilson7742]

Typical AMERICAN made vehicle. Ford manufacturing should have to reimburse ALL buyers!

[@bennieaust]

I wish that was it. Toyota has had a LOT of frame rot issues as well. :(

[@darylcruz1507]

I wish I could add pics. I have replaced 4 Tacoma frames in the last 6 months. I LIVE IN FLORIDA!!! Toyota rot out in any climate!! fords don’t do that here but Toyota rot out from just water

[@bennieaust]

@@darylcruz1507 that’s crazy!! And good to know. I’ve replaced engine cradles on southern jeep products and Honda products from HVAC condensation drains dumping them.

[@BanditRider86]

Sucks my mom just put new tires on her truck and was told it's super rusty probably worth junking

[@bennieaust]

That does suck. :( not worth risking it if it’s unsafe.

[@mikemicallef1409]

Took the bed off $100 worth of steel I’d be just as good as new

[@bennieaust]

@@mikemicallef1409 Rusted out, rotted F-150 frame: repair, fix, 2004-2008, this one is pretty bad! kzbin.info/www/bejne/fqS0YmOKlNKSf5o

[@jurybonsenor5479]

What a waste of my time

[@alfiewilson7742]

The manufacture should have to do this repair at NO cost to the owner! Typical AMERICAN made product.

[@bennieaust]

I think they should do something about it as well. It's not just the American made products. Toyota is having massive frame rust issues as well. :(

[@kenj.8897]

No , just take care of it from new , woolwax , fluid film etc . Salt can't rust what it can't get to .

[@ben2687]

Actually the manufacturer with the worst frame rot issues is Toyota, but I'm sure you already knew that.

[@thetypicalhomeowner6006]

Had the same problem on my 07. Ended up using a 2014 rear frame and spliced it at the factory seam. Used Dorman frame caps on the front half and it’s held up well over 8 months now.

[@bennieaust]

Sounds like a project! Glad it’s holding up!

[@jamaalbusby3872]

Was it expensive

[@raywalters4063]

What I would like to know.​@@jamaalbusby3872

[@douglasbartlett5819]

Hey I have a 2005 F-150 with similar but not as bad frame rust, do you have a contact? I would love to have you check out my truck.

[@bennieaust]

you can find me on linkedin.com

[@CUSTOMWORKS7.3PSD]

I have a Colorado that i was just given but same frame issue was thinking to pour counter top epoxy with fiber for concrete in it Just as a yard truck not on road again

[@bennieaust]

Sounds like a great option for a yard truck! :)

[@63supercobrajet]

my 2008 F-150 2WD is finally going the Neil Young way ;), (Rust Never Sleeps), on both frame rails, (between the rear axle and cab), just where the frame rails begin too curve up towards the rear. DeLorean was right, we should've gone *_stainless-steel_* decades ago. !

[@bennieaust]

Stainless steel would have been awesome for these frames!

[@waynebastianelli8391]

Thats too bad I fixed mine with a welder steel plate and ruler 33000 Miles ago .

[@bennieaust]

I bet it’s still going strong!

[@jamaalbusby3872]

Is it expensive

[@Arrozconchopsticks]

Scared of getting one of these trucks

[@bennieaust]

Look them over good!

[@daslolo]

haha the big reveal at the end. When you guys talked about 5000 psi crete I knew I was in for a treat.

[@bennieaust]

lol, glad you enjoyed it. have to have some fun here and there! :)

[@johndana1792]

​@bennieaust where are you guys located?

[@anthonynicholson5523]

I have an 06 with rocker panel rust but when i look at the frame, its all just dark grey...why thr hell isn't mine red and Rusty too??? Montana Nebraska truck. Im wondering if previous owners put something on it to keep it healthy

[@bennieaust]

That’s great of it’s not rusty. There is a very good chance someone undercoated it or something. If so, there is also a good chance it’s not as rust free as it looks.

[@robertbeardsley-rp2fg]

I’ve got an 07 f-159 triton with a rust spot right on the slant of the frame big enough to fit my hole hand 😩 any idea how to fix it even worth fixing?

[@bennieaust]

kzbin.info/www/bejne/fqS0YmOKlNKSf5osi=6Aule26RifSn-u0d

[@pl5624]

2004-back was an open C channel....these things are terrible 04-up

[@bennieaust]

They just trap everything. I find inches of dirt and leaves in them.

[@aleksandrt.4500]

Are replacement parts available for 2004-2008 F150 frames?

[@bennieaust]

That parts I used on this one are linked in the description. I’m not sure what else is all available.

[@Mr.Safety.]

Put some plates on it but dont weld them on the vertical seams as thats where itll crack down the road if it does as the welds will break

[@bennieaust]

This one did not get fixed. Just got parted out.

[@shantor100]

Im laughing but half crying because my 04 just failed inspection from rear cross member/frame rot issues. Getting an estimate next week

[@bennieaust]

That’s never good news. :( Hope it’s much better than this one!!!!

[@jamaalbusby3872]

Was it expensive

[@rickychavez1473]

My truck cracked just like that by hangers🥺🥺🥺

[@bennieaust]

Sorry to hear that. :( Really common spot.

[@zell863]

Why you did not become a ninja, find replacement frame and replace it.

[@bennieaust]

Lol, now I know what to do next time! :)

[@48Ballen]

I think it could have been reinforced and saved....I have a 2004 F-150 , not a speck of rust on it anyplace.....Live in Texas....

[@bennieaust]

It could have been. The owner decided it wasn’t worth the money. kzbin.info/www/bejne/fqS0YmOKlNKSf5o

[@zell863]

No. Because the rest of frame is rusty too. Where could you weld reinforcement? I agree he should show the rest of frame more.

[@kenj.8897]

It's a POS , throw it out

[@zell863]

I'm 8 sec in and it look to me bed touch cabin. Frame broken? At such rust-free truck?

[@bennieaust]

I know, it’s crazy the frame is such an issue with these.

[@zell863]

@@bennieaust They switch to O frame and they didn't ecoat till 2010. I owe F250 LD 99 and frame is healthy here in MN. But I sprayed cold galvanizing compound and recently switched to Cosmoline and Lanolin. If worth something you can google "10 year of using Cold galvanizing compound". Just check from nr 28 and down.