The Mini Mill Gets a New Door !!!

[@angelramos-2005]

Labor of love.Love of labor.Interchangeable.Thank you,Joe.

[@davidt8438]

I can tell you want to build a safe door. Not just any safe door but a replica of an old bank vault maybe in 1/10 scale from a solid block of brass or bronze. Something of your own design. It’s just a feeling I have.

[@mqeqeshe1]

Anybody else want to see a series of Joe Pie lawn care videos?

[@deemstyle]

As a true novice in machining, I have to say this was a masterclass in machining instruction! I wouldn’t have thought that you could make those door features without CNC, and the machining choices you made will require me to watch this 10 times to fully appreciate. In fact, I wonder if I’ll ever get it completely without trying to make the door myself. Thanks for your incredible videos- they are beyond helpful for newbies like me!

[@wrstew1272]

This is exactly what you need if you’re trying to think like a machinist. Joe goes into detail not only what, but why. Great logic from a highly talented professional. Worth its weight in gold! Keep watching, go back to the early days of his videos and it’s like going to school, but at your own pace and schedule. Keep coming back, just remember to show your gratitude by hitting the button 😂

[@outsidescrewball]

You have the brain of a madman to visualize a design and the hands of an artist to create a sculpture ❤, thank you for your friendship and dedication to mentoring!!!!

[@joepie221]

Thanks for your continued support and positive comments Chuck. I value our friendship as well. Stay well sir.

[@joell439]

Doors are always opened after learning from The Pie 👍😎👍

[@Laz_Arus]

It all hinges on paying attention. 😉

[@courier11sec]

That bit about indicating the motion of the rotary table is a golden nugget! Thanks so much for always sharing little project savers like that. 🙂

[@Rondawg60]

Joe you never cease to amaze me with your talent. I've been a machinist for over forty years, and I have the pleasure of learning something new every time I watch your videos. Your attention to detail is amazing. What I would give to spend a day in the shop with you just to watch your process of approach to any project. You are an amazing teacher, thank you for sharing your experience.

[@joepie221]

I'm flattered. Thank you for the compliment.

[@markfoggy9933]

I see what you did there. And thanks for remembering to demonstrate the solution to a question from about 4 months ago. 👍

[@bobcoombs7924]

Great Work! the lines on the drawing look green to me

[@123Shel12]

Excellent video and first class commentary! Five stars! ⭐️⭐️⭐️⭐️⭐️!

[@fountainvalley100]

I’m just blown away by your skills and craftsmanship.

[@Radiotexas]

Watching you work just makes me realize how blessed you are with talent, experience and knowledge. The lions in their dens tremble at your approach!😳

[@joepie221]

Thanks. I enjoy what I do.

[@slypig24]

Wow, what a high standard you set. And the results show. Those hinges & pins and going to be very interesting to see being made. Great explanation on your thoughts and techniques.

[@ghl3488]

Thanks Joe, another master class which will be spinning around in my head for a while! regards from Wales

[@Preso58]

No louvres? Still a first class part though. The porosity in those castings really shows up in the close-up shots. Regards, Preso.

[@daverayasr.6287]

I am not a machinist and don't have any experience in the trade. I find your videos informative, entertaining and funny! Thanks!

[@hrenes]

It is a pleasure to see you at work and hear you comment. Never thought of it of time I would have lost. Always looking forward to a new video. Thanks!!

[@martineastburn3679]

A long one looks cool and makes hinges hold in line. tricky design but good. Spindle method is the "TOPS". Perfect idea and function. Wow. No point to point anymore. Beautiful finish job.

[@joepie221]

Thanks.

[@MyMiniHomeWorkshop]

I never leave your videos without having learned something, nice outcome 👍

[@JonLaughton]

Great piece of work! You certainly need to be on your toes to pull off something like that on a manual mill, and always be conscious of where your table backlash and cutter dwells are. I'm surprised that you've not rounded the external corners and thrown out the single hinge pin idea to make it a much more convincing "cast" door, but I know nowt...

[@jackpledger8118]

Really enjoyed this video Joe. I always learn something from you setups and techniques. Thanks!

[@Blue.4D2]

The most important tool for any craftsman - the Mk1 eyeball! Thanks for demonstrating it's use! Best wishes to you and yours for the festive season!

[@vandalsgarage]

Proper job! I skimmed through the vid, I'll go back later and watch it carefully and in depth. Thanks, as always for your support of the hobbyist machining community.

[@billchiasson2019]

Always amazed with your talents!! Thanks for sharing them! The door looks awesome!

[@hemanthharrilall6469]

Looking good. At first I chose brass door but after seeing the Aluminium door I changed my mind. Thanks

[@TomokosEnterprize]

Hello Joe. I have always liked your decisions to modify a build to suit you. When we are happy we make good decisions and do excellent work. Being not happy will stick out like a sore thumb eh. For great pieces you said it perfectly. MAKE THE SETUP WORK. The first time a/any tool touches the piece everything is revolving around that. Nice trick with the wrench on the wiggler. I have almost been tagged with a wild one. Makes a fella think and appreciate things indeed. Once again it has been a pleasure to spend this time with you. Thanks and take care old friend.

[@jamesdavis8021]

I like your solution.One thought about the porosity in the main casting.Fine aluminum particles,mixed with clear epoxy,shou😢make a good filler.If you plan to paint it,never mind 😃

[@glencrandall7051]

The door is beautiful and I can see how you would like to admire it forever. However, it needs to be blasted to match the cabinet. Thank you for sharing. Have a great day and stay safe.🙂🙂

[@injoelsgarage3934]

Thank you Joe! You are badass and Nationwide .

[@robertoswalt319]

Simply incredible Joe.

[@bearsrodshop7067]

The set up to finish was a class room of How Too's,,,, Very nice addition to the Piece!

[@joepie221]

Thanks Bear !

[@MikeWoodward-m8d]

Mate, I love your work. You are a very clever man! Keep 'em comin'.

[@joepie221]

Thank you very much!

[@charlottewilcox4406]

Excellent work Joe. Watched Texas do a number on Oklahoma state.

[@MichaelLloyd]

The door turned out very nice! I'd be tempted to leave it polished :)

[@matthewfort3740]

Nice Joe! Learning more every time.

[@TomokosEnterprize]

Great fit of course and I am sure liking that door just as it is, , , A THING OF BEAUTY.

[@mikepelelo5657]

Good job. Great detail and dialog for the fans. Thanks for the video Joe.

[@Niels_Dn]

Great work! I think it would be even nicer if you round off the corners of the door a bit.

[@CameronMcCreary]

That is the method I always use when I set up rotary tables. Very nice work Joe. Thanks for bringing us along. I have used angled champfer multi flute milling cutters in the past to do similiar work. I always got good finishes on the champfer.

[@Dagonius.]

Guys, this is why I watch this channel. Beautifully executed Joe! I love your approach on the hinges! Pins and/or riveting would have been interesting, too.

[@joepie221]

Thanks.

[@euclidallglorytotheloglady5500]

Joe.... that door is turning out beautifully!

[@ChrisB257]

I have to keep remembering just how small your work pieces are! Great watching this Joe - a lot of work and numerous very useful tips. Super result - kudos sir... (indeed, labor of love!) :)

[@Rooster52]

I do like it when you demo with the rotary table... As always, Great Video!

[@mikechadwick3340]

Just awesome

[@cmarano]

More great tips for setting up and working efficiently that can be applied not just to small scale one-off work but to production as well. Good stuff.

[@juliejones8785]

You have outdone yourself this time!

[@4n2earth22]

Joe, you make it look so darn easy......

[@joepie221]

The part was already in there...I just removed the rest. :)

[@g.tucker8682]

Very educational as usual! The outer hinge parts do look as if they are integral to the door. I'm curious about the decision to make them as separate parts, rather than actually being part of the door. The internal fasteners and lugs wouldn't be needed.

[@BensWorkshop]

Great work and great tips, many thanks Joe!

[@michaelrandle4128]

You really are a wizard with that milling machine, easy, he says. Not for us mere mortals Joe. I’d love to be able to use a cad do dad , but at my age, not going to happen.

[@StuartsShed]

More work than anticipated perhaps - but the end result makes it worth it. Really excellent tutorial there for minimizing set ups to achieve best results on an intricate part. I love it, and the end model is going to look so much better as a result. Inspirational.

[@joepie221]

Many thanks.

[@MichaelMoranGearHead]

This video is a great learning opportunity for anyone who wants to know how to think about doing a small complex part. #NaturalTeacher

[@joepie221]

Thanks.

[@OthamJohn]

Excellent Joe, thanks for the time you take to explain what you are doing AND why!

[@quinntalley1681]

Beautifully done.

[@peteengard9966]

Ah. I was hoping for some louvers. Sweet job though. Looks great.

[@orgonewarrior1604]

maybe those are only where there is an electric engine on the inside? not used when it is only shelves inside, i would have liked them too, but maybe that is why

[@grntitan1]

@@orgonewarrior1604My Mighty Comet knee mill has louvers on its side door. Nothing inside but the inside.

[@Cyberwendy]

Love this, mini machining. I learn so much from your video's. Thank you.

[@jodyvanliew2514]

Awesome job as always Joe .

[@davidmasters9793]

What a great exercise in forward planning

[@littleworkshopofhorrors2395]

Bravo!

[@johnlee8231]

Nice upgrade Looks good

[@voodoochild1954]

😮 I am speechless. 👏🏻👏🏻👏🏻

[@mrc1539]

What an amazing amount of work on such a small piece , but well worth it and something that you can be justly proud of . 😉.

[@hersch_tool]

That long pin does look super slick! EDIT: I really need to spend some time learning and practicing the use of the rotary table. You make it look so easy, and the results are outstanding.

[@joepie221]

Thanks. It doesn't have to be scary. Its a great tool.

[@AmateurRedneckWorkshop]

Really great work as usual. Thanks for the video keep on keeping on.

[@micmathers1]

Sacrificial parallels! It seems so obvious, yet, why didn't I think of that? Good stuff!

[@roberthiggins1142]

That is a work of art.

[@TrPrecisionMachining]

good video and good job Mr Joe pie..thanks for your time

[@christurley391]

Thanks again Joe

[@alanclarke4646]

Door looks awesome, Joe.

[@russellmcclenning9607]

Absolutely beautiful part Joe thank you for the detailed explanation again gonna be a great build thank you.

[@glenntrewitt]

Nothing to say but "wow". The brass will be shiny. Leave the door shiny.

[@al69770-b]

Magic indeed! 😶 Love it, Joe! 👍

[@joepie221]

Glad you enjoyed it

[@jackbonanno8186]

Total perfection as always.

[@helenabibby6987]

Thanks Joe, amazing set up - i just learnt how to make a door - think it will be a weeks work for me

[@donkintz281]

Love it Joe can't wait to see the hinges and handle...

[@devmeistersuperprecision4155]

Lovin it Joe! Yes, rotary table works. You could also use a volstro rotary head if you can find one. I love mine but it does light work only. The door here is just that.

[@paulsotheron710]

A thing of beauty indeed. 👍

[@welcometothemachineshop466]

WOW!

[@LarrysMachineShop]

I love this channel

[@ruperthartop7202]

Wow. As always, awesome work holding. Many thanks for sharing

[@nickhall5959]

@Joe, it would be most helpful if we could have seen the DRO readout in the bottom right when setting up for the chamfer. Excellent work sir.

[@joepie221]

That takes higher end software and simultaneous footage of both actions. Its a little more involved, but not impossible.

[@mechaform]

Great tips and techniques as usual.

[@mattomon1045]

grate door Mr. Pie

[@mqeqeshe1]

Seems like this part would have been so much easier on the CNC. Thanks for taking the time to show us how it's done on a manual machine! Beautiful work.

[@joepie221]

It would have, minutes, but I usually target my material to an audience I believe doesn't have a CNC mill in their garage.

[@paradiselost9946]

@@joepie221 correction. minutes to machine but almost the same time to program and setup? i find thats the part most people overlook on CNC... it doesnt mount vices or clock in jigs, and you still have to tell it what to do. and lets not get started about those times that "the computer says nooooo"... effin wireless mouse batteries gone flat! keyboards gone glitchy! the dog chewed the rs232 cable! weee! have to update! dont turn me off for the next three days! gee im negative :) it simply means im never disappointed, and when things do run smoothly, im pleasantly surprised :) i am yet to see the video explaining how NOT to throw things across the shop and walk out in a huff... lol.

[@angusmclean4783]

I would say do not blast the door, but powder coat it an appropriate colour (or "color") so it is obvious it is not a single assembly.

[@jacknelson8397]

I have indicated many different spindles to zero like you did only to see them wobble out of zero while they were rotating

[@LoneEagle2061]

Given that you were on the rotary table (I get that set-up for convex corner rads would be too much for the value of the feature); I wonder why you didn’t crank the job round to 45 and make the corner relief as chamfers (straight cuts in X and Y at the canted orientation)?

[@stephenbaker7786]

Nice work as usual. 👍

[@mperry9025]

Thanks Joe

[@craigromero5921]

love these videos i told my wife i wanted s shaper for christmas so she found me a brand new one for like 130 she was so happy i actually wanted a tool that was affordable it showed up yesterday from well i guess you know which one it was

[@joepie221]

The video series I posted on that machine should help. Good luck.

[@nothing2loud]

Looks awesome Joe. I think the corners would look good rounded instead of square. Just a thought.

[@kimber1958]

Dittos deemstyle Thanks Joe

[@TheUncleRuckus]

Coming along nicely! 👍👍

[@mchiodox69]

Nicely done

[@mce1919A4]

Thank you.

[@Tensquaremetreworkshop]

Surprised you did not machine the hinges as part of the door. IMHO the single pin looks wrong- it shouts out that it cannot be installed or removed. Love the method of centering the rotary table- will try it next time...

[@raymondhorvatin1050]

Beautiful an\mazing detail

[@frankward709]

Awesome young thanks for the video

[@mathewmolk2089]

Again typical Pie-Z top toolmaker workmanship, but I still wold have likes to see you do a Mr Pete and make a pattern and cast it. It would have been a real kick (Fact is never saw Lyle cast anything that small) And to you and everybody down deep in the heart there, a Happy Hanukkah and Merry Christmas from Cleveland.