Brilliantly Complex CNC Machining Cell Produces PERFECT Parts

Brilliant CNC machining aerospace parts. On the SMX 2100ST from DN Solutions we show you full automation using Halter Robotics cnc manchining an aerospace air fitting.
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00:00 1ST TOOL
00:31 2ND TOOL
00:57 3RD TOOL
01:13 4TH TOOL
01:39 5TH TOOL
02:22 6TH TOOL
03:03 7TH TOOL
03:30 CHUCK TRANSFER
03:41 BOOMBASTIC
04:16 THE PART
05:01 8TH TOOL
05:39 9TH TOOL
06:06 10TH TOOL
06:40 11TH TOOL
07:41 12TH TOOL
07:59 13TH TOOL
08:17 14TH TOOL
08:38 15TH TOOL
09:11 16TH TOOL
09:27 ROBOT UNLOADS AND LOADS
09:37 THE MACHINE AND ROBOT
10:59 MASTERCAM
11:45 OUTRO
#Machining #Machinist #Engineering

[@joseeduardoeduardocastaned8614]

More Tyson videos! So specific, how to do it, why those decisions, what to improve! Nothing to hide, love it

[@GrandpappyJim]

I love listening to really smart people. Tyson obviously a genius

[@adamhayes2528]

Really enjoy Tyson's videos and how detailed he gets

[@mattlarson9897]

That ladies face at 3:48 is priceless! lol

[@billdberger7407]

"lady"

[@muddkipp_1]

Variable spindle speed gives this old machinist tears of joy😂

[@ellingsondavid]

Tyson, you are awesome! Thank you for sharing the way you do things with the world.

[@donniehinske]

Nice video Tyson! Straight to the point! No BS I like it!!!

[@Jessie_Smith]

Great video Tyson! I always enjoy seeing your process.

[@KylieGranno]

Awesome stuff Tyson! You are a master of detail!

[@travisjarrett2355]

Unparalleled detail my friend! Great work.

[@Dr4g0nW00d]

I'm learning the Trumpf Laser Tru 5040 on my work now 😁 Soon following the Trumpf TruPunch 5000

[@shaniegust1225]

Great video Tysonian! 🔥

[@AlejandroPerez-pu5zc]

Brilliantly Complex CNC Machining Cell!! 😂😂 love the over the top title

[@markdavis304]

Good work Tyson👍

[@theodoreshasta7846]

Damn good. Thank you!

[@CNTHINGS]

I liked the part when the boring bar did the floppy pencil thing.

[@ipadize]

1:14 that turret moved so fast it bended the boring bar /s

[@cncshorts1075]

Tyson is the mother fucking man! Keep killing it tyson.

[@jpsolares]

Nice video, just introduce u self, hi Im John .... and keep going with good videos i will check u next video, well explain.

[@trevorgoforth8963]

BOOM Tyson!!

[@wst2663]

Could there be a video that goes over multi streaming how to put in wait codes and other stuff for the mill turn post?

[@andrden6440]

Hello You should do bombastic show in the UK too 🎉

[@leonschumann2361]

why the pilot drill when you just rough out the ID anyways? also (not a lathe guy sry) why do the chucks always turn when transfering the part?

[@TysonGilroy]

It's just to help center it since the drill after is a 10xD drill. If it were just a few parts I could probably let it go without one, but with a lot of parts I want to make sure I don't have to worry about the drill walking or anything

[@Orakwan]

But that 10xD drill insert doesn't like pilot holes, it centers itself when running into a perfectly flat face. Worst case scenario when reaching the bottom of the pilot hole it will try to wander off center and damage the insert

[@nicksetudeposturale270]

Family ❤️

[@mjshorty19]

Why not use the 3/8 boring bar to put the chamfer on the front so it saves you adding a different tool

[@BanzeNaEstrada]

Very God Boys...

[@nonamenoface8828]

Turning centers needs much more solutions than machining centers or vertical CNC machines. They are two machines in one, and it takes to use much more logic and skills than other machines. I say this because i have the same difficult job every day.

[@nageshkadare970]

Hi sir, ✋I have questions about the Lathe tools. Did you used 3D Tools assemblies in Mastercam? If yes, So that's great to perform collision free safe Toolpath. 😍🤩 I loved it.

[@TysonGilroy]

Yep, for most of the turning tools I'll download the assemblies off of Kennametal's site and use 3D tools. 👍 There's a few generic tools I'll use like drills and threaders, but for the most part I like having the model for accuracy

[@nageshkadare970]

@@TysonGilroy Thank you so much for your reply. I like your videos. Thank you for sharing knowledge.

[@BinaryBlueBull]

Question: When you do the chuck transfer, why does this need to be done with both chucks turning and synced up? It's probably quite obvious to machinists but I just can't figure out what the advantage is, unless perhaps so you can keep the chuck rotating and don't need to bring it back up to speed. Or was it for demonstration purposes?

[@Orakwan]

My guess is to keep the part turning true to the spindle axis. If it's rotating during transfer, it's rotating true. But if it's static, the second chuck might not clamp true

[@BinaryBlueBull]

@@Orakwan Oh hey yeah, that's actually really logical. That must be it I think. I knew there must be some logical explanation. Cool, thanks for explaining kind stranger!

[@Marlfox570]

Also spinning helps remove coolant and chips that might be there

[@DeeSea3]

If you slow down the video at 1:14 when the boring bar comes out, you can see it flex and kind of tilt from the speed of the tool change, was the bar not tightened all the way in the tool holder? Or is it fine?

[@suryaselvam9082]

Maybe due to some camera frame rate setting

[@klasjanzen1165]

Yeah, that boring bar totally bends over an inch😂 hopefully its just an illusion for us or for the camera. ​@suryaselvam9082

[@Guranga93]

it's the camera shutter speed

[@DeeSea3]

@Guranga93 oh ok, I was pretty confused, thanks for explaining

[@jamesreed4421]

Is that an oring flare seal or NASA Spec KC103?

[@LS1Cobra]

I struggle to get a decent chip when turning 6061.

[@cncshorts1075]

Go faster and heavier doc.

[@AlejandroPerez-pu5zc]

Feed a LOT faster for roughing and use ground inserts for finishing operations. Preferably with positive chip breakers on both

[@gulch1969]

Seems awfully slow for aluminum, is this not 6061?

[@sapzy2613]

Can someone tell me what RPM is better for CNMG inserts?

[@dotcom8555]

Depends on workpiece diameter

[@GerardVaughan-qe7ml]

...all that and it would have RUN even better !@!!!

[@Orakwan]

If you are using cermet for steel, why aren't you using PCD for finishing aluminium yet? Coated carbide insert for finishing aluminium is kind of a noob move?

[@cameronberg3302]

You must be really smart.

[@Orakwan]

​@@cameronberg3302I'm just asking, but thanks for your input

[@gulch1969]

It depends on the coating.

[@marcosmalvidochapela307]

What CAM software is?

[@BinaryBlueBull]

Do you mean which program he is using? In that case, it's MasterCAM

[@marcosmalvidochapela307]

@@BinaryBlueBull thanks you. I'm sorry, my english level is very low.

[@BinaryBlueBull]

@@marcosmalvidochapela307 You're welcome. No need to apologise, at all, I just wanted to be sure I hadn't misunderstood your question

[@Marlfox570]

CAM software is the right terminology, so you got it right

[@pm3577]

Why you talking inches per min on a lathe?

[@LlAMx97]

Please just use the metric system like the rest of the world it's 2024 0.008 inch feed doesn't make sense

[@goindh]

Oh sorry, i forgot inches made it to the moon first. Just for you ill do the math, it's roughly .2mm per rev.

[@LlAMx97]

@goindh literally stole the imperial system from us we upgraded like the rest of the world and you yanks refuse to move forward

[@sirvix9024]

Lol stay mad

[@jntmo5302]

NASA used the metric system to get to the moon and does to this day.

[@LlAMx97]

@jntmo5302 that's because it's in America so obviously they would the European space agency and Japanese and rest of the world all do the same things with the metric system pointless comment

[@suryaselvam9082]

Highly sophisticated machine for a simple part serves no purpose

[@matthewhankins7120]

Called a demonstration

[@Orakwan]

Highly sophisticated machines can do all parts, simple, complex, small, big, easy, difficult

[@billdberger7407]

If it's a part someone is willing to pay for it clearly serves a purpose. The point is to get costs down as much as possible so some manufacturing can come back to the US, automation is the only way to compete with the cheap labor markets on costs. Try and keep up.

[@martindieux]

Please guys, take away the machining noise. We get it, but it's machining noise. Put some music, some DnB like you did sometimes

[@Marlfox570]

I like hearing the cut. It's an important part of machining and it helps us get an idea of the cut quality