VW Mk4 Door Panel Insert Swap - Zip Tie Attachment Method

  Рет қаралды 136,319

mechanik

mechanik

Күн бұрын

Пікірлер: 76
@koblih69
@koblih69 8 ай бұрын
Interesting technique, I've done it several times and it was always enough to heat the sealed pins with a heat gun. After the repair it was only necessary to reseal the pins with solder. It worked the same for both flat and round. I never had to fix a pin.
@KrisYahner
@KrisYahner 4 жыл бұрын
Nice transformation. Love the zip tie technique!
@mechanik1313
@mechanik1313 4 жыл бұрын
Thank Kris!
@jessicaestes9960
@jessicaestes9960 5 ай бұрын
worked great i did not have a heated tool of any kind i was willing to cover in plastic so i just heated a old flat head screwdriver and made perfect zip tie shaped holes with it
@mattalki
@mattalki 4 жыл бұрын
Too bad I sold my mk4 last year... I would have definitely tried this. Great solution!
@johnjohn5137
@johnjohn5137 4 жыл бұрын
I've just got my vw golf mk4. I'm happy with it. Just need to upgrade. I don't think I will never sell it
@michaelblacktree
@michaelblacktree 4 жыл бұрын
Simple solution to a common problem. 👍
@mechanik1313
@mechanik1313 4 жыл бұрын
I'm happy with the results!
@MrProGamer747
@MrProGamer747 Ай бұрын
Where did you get the leather replacement inserts from as I’ve bought the material to replace but notice it still sags a lot I want a professional finish 😂
@j.b.1526
@j.b.1526 4 жыл бұрын
Excellent refit. My ‘04 is on its second recover and they need it again. I was going to try it myself this time to save some coin.
@mechanik1313
@mechanik1313 4 жыл бұрын
Thanks! It's a fairly easy process.
@cleyclem1430
@cleyclem1430 6 ай бұрын
Perfect 👌 I guess that is the only way possible.
@usamayala8032
@usamayala8032 3 жыл бұрын
engineer solution big like pro very smart work well done thanks a lot
@mechanik1313
@mechanik1313 3 жыл бұрын
Thanks! It's a rather easy, fun solution and the results are worth the effort.
@mustangmaniac1983
@mustangmaniac1983 4 жыл бұрын
Great video, thanks for sharing your solution to a very common MKIV issue. Then again everything on these cars is known to go bad... I have a question for you: What is that tool called that you're using to heat up and pierce through the plastic to make the hole for the zip ties? I've tried looking up soldering iron tips, wood burning tools, glue guns, etc. but came up empty. I need to do this to my GTI door panels and have already run into issues cutting the ends off the old plastic to remove the insert. My utility knife isn't getting them so I ordered some cutters off Amazon, hopefully they'll get the job done...
@mustangmaniac1983
@mustangmaniac1983 4 жыл бұрын
Oh, I just found it. I guess I did not do a good job searching the 1st time out. The Weller 15 piece wood burning kit looks like the right tool for the job, part number WSB25WB. I'm going to my local Lowes to try to get one today...
@mechanik1313
@mechanik1313 4 жыл бұрын
@@mustangmaniac1983 Correct, it is a wood burning kit, similar to a soldering iron, but with interchangeable tips and different shapes. I think I purchased it from either a Michael's Craft store or a Lowes/OSH.
@mustangmaniac1983
@mustangmaniac1983 4 жыл бұрын
@@mechanik1313 Awesome, thanks for replying. I was able to get all of the old insert off but broke most of the plastic tabs instead of being able to cut them off. They were really fighting me and not slicing well even with a new blade in my utility knife. I'm going to try to purchase the wood burning kit today, hopefully I still have enough of the plastic tabs leftover to make the opening for pairs of zip ties...
@mechanik1313
@mechanik1313 2 жыл бұрын
@@mustangmaniac1983 Were you able to attach the door panel inserts?
@Anthony-mf3pu
@Anthony-mf3pu 3 жыл бұрын
Damn this was relaxing as fuck to watch.
@joegonzales4749
@joegonzales4749 2 жыл бұрын
Where did u get the leather?
@arcadioalvarez8344
@arcadioalvarez8344 Жыл бұрын
Haber colocas el panel entré los plásticos y coges un trozo de plástico y lo vas calentando hasta que se funda y lo echas sobre Las ranuras dél plástico azul Más rápido y menos trabajo Después un cordón al rededor de sicaflex con la pistola de silicona y ya está hermético y seguro
@mechanik1313
@mechanik1313 Жыл бұрын
I first attempted to secure the panel with melted plastic at the tabs but it quickly became a mess and did not seem very secure. Hot glue would not hold up to the hot climate of Souther California, so that was also not an option.
@ahmedgamal2551
@ahmedgamal2551 Жыл бұрын
is it still holding till today or the zip ties broke?
@mechanik1313
@mechanik1313 Жыл бұрын
Yes! The zip ties are still holding strong. I haven't had to do any repairs to the doors since.
@djdarlabeathebest
@djdarlabeathebest 4 жыл бұрын
Great stitch job using the zip ties! 🧵🚙
@scottpeters1142
@scottpeters1142 4 жыл бұрын
I probably spent $30 per door on plastic epoxy to do mine.. Wish I'd known about this sooner.. :/ lol Good Vid, thanks for the info
@mechanik1313
@mechanik1313 4 жыл бұрын
I considered epoxy, but it just seemed like a mess and I was unsure about how it would hold up in the long run. Glad you like the video!
@tiergibbons6725
@tiergibbons6725 2 жыл бұрын
Where did you get the leather material from?
@mechanik1313
@mechanik1313 2 жыл бұрын
I pulled the door card inserts from a Jetta in my local Pick-n-Pull. I found some that were in good condition.
@tiergibbons6725
@tiergibbons6725 2 жыл бұрын
@@mechanik1313 thanks a lot for the advice I’ll try and find some. You did a good job.
@winky_ice
@winky_ice Жыл бұрын
Thank You! This was Genius!
@mechanik1313
@mechanik1313 Жыл бұрын
I'm glad that it's working out for other MK4 drivers!
@michaelgusty7064
@michaelgusty7064 3 жыл бұрын
how has this held up over the last year?
@mechanik1313
@mechanik1313 3 жыл бұрын
The door panel inserts have held up great over the last year! They are still solid. No issues. The padded leather inserts really improved the look and feel of the interior over the sagging cloth inserts.
@Footzerg
@Footzerg Жыл бұрын
Where did you buy the replacement panel?
@mechanik1313
@mechanik1313 11 ай бұрын
I purchased the replacement panel from my local Pick-N-Pull salvage yard.
@SidewalkMechanics
@SidewalkMechanics 4 жыл бұрын
good idea brother working on this now!
@salvadormurillo9019
@salvadormurillo9019 2 жыл бұрын
Hello were did you buy the inserts?
@mechanik1313
@mechanik1313 2 жыл бұрын
I found a set of clean door card inserts at my local Pick-n-Pull.
@mattiacarradore4714
@mattiacarradore4714 2 жыл бұрын
Dove hai preso il tessuto? AliExpress?
@mechanik1313
@mechanik1313 2 жыл бұрын
Local Pick-n-Pull. Also known as the junkyard.
@Romans5_3-4
@Romans5_3-4 4 жыл бұрын
Where did you get the leather and how did you upholster it?
@mechanik1313
@mechanik1313 4 жыл бұрын
I found clean leather door card panel inserts at the local Pick-N-Pull yard. I assembled a clean set from 3 different Jetta sedans. The wagon uses a different shaped door card, but the panel inserts are the same, so I swapped in these leather panel inserts into my wagon, from the sedan.
@VincenzaV1
@VincenzaV1 4 жыл бұрын
Did you recover them yourself? The leather/vinyl looks like new!
@mechanik1313
@mechanik1313 4 жыл бұрын
I purchased replacement door card panels from a Jetta sedan at the Pick-n-Pull. I was able to piece together a clean set of four panels from three cars.
@mlodszyahmed
@mlodszyahmed 3 жыл бұрын
Excelent idea man, will try it for sure
@kevankevan
@kevankevan 3 жыл бұрын
Brilliant!
@OskarQsca
@OskarQsca Жыл бұрын
I use two compuand gule buts that's really nice idea
@mechanik1313
@mechanik1313 Жыл бұрын
I considered an epoxy but I thought that it would be a mess, I would inevitably get epoxy on the replacement leather panel and I was too impatient to wait for the epoxy to cure. I tried this method first on one panel and it worked with instant gratification, so I just went with it.
@workoutmonster8923
@workoutmonster8923 Жыл бұрын
How did you remove it for f sakes
@mechanik1313
@mechanik1313 Жыл бұрын
I didn't cover that part because there were already videos that did. If you search for, how to remove a vw mk4 door panel, you should be able do find some instructional videos.
@michaelricks109
@michaelricks109 10 ай бұрын
I cut the glue things or whatever
@Tenacioustribe
@Tenacioustribe 10 ай бұрын
Absolutely ridiculous comment workout monster bumbaclart
@MontiAlex
@MontiAlex 2 жыл бұрын
Great idea with cable ties Thank you
@mechanik1313
@mechanik1313 2 жыл бұрын
Thanks! I took inspiration from my mountain bike and the way cable ties hold the brake and shifter cables.
@ondrejsranko3320
@ondrejsranko3320 5 ай бұрын
❤😊🎉
@xnx0343
@xnx0343 3 жыл бұрын
ı am gonna mini drill to do this
@mechanik1313
@mechanik1313 3 жыл бұрын
That sounds like a good idea. Let us know how well it works.
@TheDustDirtGrime
@TheDustDirtGrime 2 жыл бұрын
Did it work?
@xnx0343
@xnx0343 2 жыл бұрын
yes it works but ı advise to do what u see in this video. cause easy one.. drilling harder, be gentle and slower.
@TheDustDirtGrime
@TheDustDirtGrime 2 жыл бұрын
@@xnx0343 oh alright , thanks Ill prob try the way that its done in the video
@emreketencioglu6000
@emreketencioglu6000 3 жыл бұрын
Golf mk27 volkswagen motors 9 hortumu 24 aküsü açık koltukları açık direksiyonu
@ceppoceppi8071
@ceppoceppi8071 6 ай бұрын
Woowwwww
@marcos.maitamcdonaghdaniel1874
@marcos.maitamcdonaghdaniel1874 3 жыл бұрын
do you h8 noise why not just use a dremill lol
@mechanik1313
@mechanik1313 3 жыл бұрын
I didn't have a Dremel at the time, but in hindsight I think this is stronger because it doesn't remove any material. When the soldering iron melts through the plastic, a small lip is formed on either side of the hole that reinforces the opening. Maybe a Dremel would work but I think the plastic would be prone to cracking in the long run. And no, I don't like Dremel noise.
@marcos.maitamcdonaghdaniel1874
@marcos.maitamcdonaghdaniel1874 3 жыл бұрын
@@mechanik1313 cool bud i get you 1000000 percent on the process but as for myself,,,, hello my name is marco and i am addicted to my power drill,angle grinder,dremill and sawzall and my hammers files vice and anvil are used daily or ill just perrish i quit drinking and they are all my therapy hahahaha lol prob glad your not my neighbor unless you move to mexico lol
@branastojanovic6579
@branastojanovic6579 2 жыл бұрын
Extra
@niewymyslilem
@niewymyslilem 2 жыл бұрын
Na sylikon pan przypierdol i będzie lux
@mechanik1313
@mechanik1313 2 жыл бұрын
I agree! This is more lux than silicon. It's stronger and cleaner to work with.
@GaMARzecetrei
@GaMARzecetrei 2 жыл бұрын
Foking Fake !
@sotirisstavropoulos5151
@sotirisstavropoulos5151 8 ай бұрын
You destroyed the panel lol
@mechanik1313
@mechanik1313 8 ай бұрын
The fabric on the original panel was completely delaminated. It's much better now!
@carloanthony8661
@carloanthony8661 3 ай бұрын
Could have used a glue gun.
@jamesrichardson4604
@jamesrichardson4604 2 жыл бұрын
What a terrible bodge job , unprofessional.
@BRWfilms
@BRWfilms 3 ай бұрын
I'm about to do it. Looks pretty professional to me
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