VW TDI NO-START After Engine Rebuild? (Part 2)

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Pine Hollow Auto Diagnostics

Pine Hollow Auto Diagnostics

Күн бұрын

Пікірлер: 381
@Sco1ful
@Sco1ful 3 жыл бұрын
Fair play to the kid for reaching out for help. Anyone who hasn’t made a mistake has never been on a journey.
@Joserocha-wm9de
@Joserocha-wm9de 3 жыл бұрын
Well said sir 👌
@bombardier3qtrlbpsi
@bombardier3qtrlbpsi 3 жыл бұрын
I second that.
@waderigsbee6923
@waderigsbee6923 3 жыл бұрын
I have made plenty in my life that`s how you learn from your mistakes
@Sco1ful
@Sco1ful 3 жыл бұрын
@@waderigsbee6923 exactly mate. I remember being made to set the valves on a V16 diesel generator when I was a first year apprentice. It ran like a burst bag of bolts. My journey man watched me make the mistakes, them took me through where I'd gone wrong. Always respected that guy for not going off on me. Just pointed out my hiccup and then why things escalated. 👍👍
@paulsz6194
@paulsz6194 3 жыл бұрын
@UCXZW2YHzGN7OwaVS_E9hCJA were you rebuilding engines at his age, or were you too busy at developing your armchair critic skills?
@ecaparts
@ecaparts 3 жыл бұрын
Too many variables... Great job to Ivan for having the patience to work through all the issues and to show the younger mechanic where he went wrong. This would definitely be a job turned down by many. Thanks for the video!
@jmaxim80
@jmaxim80 3 жыл бұрын
Great job ivan that young man will never forget the time he rebuilt his engine and had to have the crazy Russian 😜 help him out. Again great job sir!!
@jtjones4727
@jtjones4727 3 жыл бұрын
In mother Russia, car fixes you!
@Walczyk
@Walczyk 2 жыл бұрын
He didn't rebuild it lol
@JimmyMakingitwork
@JimmyMakingitwork 3 жыл бұрын
The next mechanic; “holy moly this cam pulley has 17 painted on timing marks, which one?”
@Graham_Wideman
@Graham_Wideman 3 жыл бұрын
It's a pleasure to follow along as Ivan forges sure-footedly through a fog of confusing symptoms, painstakingly keeping straight the clues gathered so far, and carefully avoiding jumping to wrong conclusions, ultimately nailing the problem. Well done!
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Thanks Graham 🙂
@Paolo0902
@Paolo0902 3 жыл бұрын
To set up timing you could use blocking pins (sometimes the drill bits are useful). Also the tensioner - the arrow should point at the middle notch and then the bolt should be tightened. But man you are awesome. Pure logic at best.
@billsmith5166
@billsmith5166 3 жыл бұрын
He's got guts doing what he did. Great job getting it going for him..
@Phill22k
@Phill22k 3 жыл бұрын
FYI Cam/Crank variance can be checked in live data with the engine running, so little trial and error with the slotted cam gear youll get it bang on. 0 degrees being perfect.
@michaelh2034
@michaelh2034 3 жыл бұрын
While zero is perfect in regards to kw, a retard to -2.9 is best for mileage and a slight cam advance to +1.0 is best for throttle response and power.
@Ianf1x
@Ianf1x 3 жыл бұрын
Having done timing belts on vw/ Audi many times I saw timing was wrong. The tensioner has a pointer that should be over to the right of the window gap on back plate. If I have no start after fuel lines being off to bleed I take of return to filter and suck with vacuum and key on key off 10 times. Great job .
@stigonutube
@stigonutube 3 жыл бұрын
got her in the end, well done Ivan, russian piston to tdc trick always a good place to start when facing the unknown timing belt or chain..
@TheBlaert
@TheBlaert Жыл бұрын
I love these engines. My old 2001 Passat has 600k miles on it now. It actually broke the lug off the timing belt tensioner that the little hydraulic ram acts upon. The ram went full extension but pushed on the actual roller part kind of keeping it from going completely slack. Drove for 25 miles like that not knowing what had happened. I was able to pull the belt off the pulleys by hand...That was 360k miles ago and no damage was done
@arthurfricchione8119
@arthurfricchione8119 3 жыл бұрын
Nice through job of troubleshooting Ivan. No scope nowadays no repair. Thanks for sharing. You and wife stay safe and well 😊
@mikechiodetti4482
@mikechiodetti4482 3 жыл бұрын
The picture shows where the cam and timing marks should be for the engine to run.I like the idea of the three bolts fine tune adjusting the cam for a streched belt. Sometimes getting the timing marks just right can be a problem when assembling the engine. Good job Ivan!
@johnames6430
@johnames6430 3 жыл бұрын
That's something that should be noted in a tear down guide like a Haynes manual. I wonder if he used one. A simple mistake like that required him bringing in an expert and hours of time. That's why you should have lots of markers, nail polish in every color, white out, and anything you can think of to mark where everything was before taking it apart.
@mikem5475
@mikem5475 3 жыл бұрын
@@johnames6430 very good technique. I also use colors of nail polish to mark locations of things
@rkan2
@rkan2 2 жыл бұрын
On a regular time chain replacement interval the time shouldn't change much more than 0.1 degrees so it is really for just setting the fine time of the camshaft - or in the enthusiast space, more like your preference :P
@kevinmarshall1072
@kevinmarshall1072 Жыл бұрын
On this engine you lock the crank & cam in the correct position using the correct locking pins if you have them or by other means such as an appropriate diameter drill bit if you don't, the 3 bolts are not for fine adjustment, they should be left loose whilst tensioning the belt then tightened after. they are just to stop the tensioning process pulling the timing out by a tiny amount when tensioning the belt by allowing the sprocket to move without moving the camshaft. its a common setup on European engines.
@htwrk2
@htwrk2 3 жыл бұрын
Awesome diagnostics! Great workaround to verifyingTDC without having to pull the harmonic balancer.
@steveharvey1876
@steveharvey1876 3 жыл бұрын
Good job Ivan. Starting in after someone else has worked on it. Not knowing if they have pinched a sensor wire or left a ground off. Working around a trailer. Cheers!
@mike_svt93
@mike_svt93 3 жыл бұрын
This was a good one. I'm sure if the battery could talk, it would shout HALLELUJAH!
@baxrok2.
@baxrok2. 3 жыл бұрын
Awesome. Thanks Ivan and congrats to the young man for a sweet rebuild!
@thx1138guy
@thx1138guy 3 жыл бұрын
I'm always tempted to fast forward to the solution but like to see Ivan troubleshoot it first.
@akhtarkh
@akhtarkh 3 жыл бұрын
Respect to youngster for taking the initiative to rebuild the engine. Praises for Ivan for excellent diagnostic and analysis. This was a fairly enjoyable and understandable video since I do not have to watch other videos to understand what often used terms like, short term fuel trim, long term fuel trim or lambda means (hint for Ivan, put few words what those terms are when using in a video).
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Thank you for the feedback :)
@georgebeuselinck951s
@georgebeuselinck951s 3 жыл бұрын
When the kid said, "Timing the camshaft is easy." I knew that it was timing. The next clue was the turbo boost gauge mounted on the A pillar. This kid doesn't know how lucky he was to have you diagnose the car.
@MTLeopold
@MTLeopold 3 жыл бұрын
@@John-wz3iu Note that it was actually broken off.
@m476nycity
@m476nycity 2 жыл бұрын
@@MTLeopold because it is TTY and needs to be replaced like most VW stuff
@mrdynamic7887
@mrdynamic7887 Жыл бұрын
Just had the same problem after a full. Rebuild wouldn't start re done the timing and bang she's alive 😎this guy is a saviour great work merry Christmas from the UK 🇬🇧🎄
@iankelly2110
@iankelly2110 3 жыл бұрын
Hi Ivan in live data if you look for torsion value it will give you what degree cam is set at A torsion value of "0" is the general consensus for optimal timing. VW spec is +1.0 - +1.5 for the new belt to account for belt stretch and this is what i set everybody's timing belts at every time I change a belt. Every belt I set the torsion value on usually returns better fuel economy than before the change
@craiggoodwin9704
@craiggoodwin9704 3 жыл бұрын
Reminds me of issues I had on my first engine rebuild. Pretty intense experience starting the first time. Hearing engines fire up the first time after a lot of work is always rewarding and fun! Great job Ivan!. Thanks for Sharing!
@cristianojoana1898
@cristianojoana1898 3 жыл бұрын
This was my guess .. this engine if the camshaft sprocket isnt in spec it can get a bad cold start but a good warm start.
@kevinmartin9432
@kevinmartin9432 3 жыл бұрын
Coming up to 50 years as a mechanic, but you are in a class of your own!
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
That means a lot coming from someone with 50 years of experience!
@dans_Learning_Curve
@dans_Learning_Curve 3 жыл бұрын
Great job! He'll forever remember working with you! Just like you worked with Keith D., and Eric O.! Hindsight is 20-15! Better than perfect vision! That's the whole theme of my small channel.
@DerGolf2000
@DerGolf2000 3 жыл бұрын
hold your horses....1. there is a bolt missing from the Camshaft timing wheel. 2. The timing is in its outer position, usually not right. 3. If the torsion value in VCDS is more or less than 5 degreased. from 0, the engine will not start.....
@lesbender236
@lesbender236 3 жыл бұрын
From the very beginning you could see the original bolt marks on the cam pulley were in the center of the slots and the bolts were at the end, so it shows the timing was off to start with, which shows it was done incorrectly from the beginning.
@marindamjanic3242
@marindamjanic3242 3 ай бұрын
I have skoda fabia 1.9 sdi(no turbo) only 64 hp,first owner and after 20 years and 260tkm I can say this engine is bulletproof.Put new inserts in injectors on 100tkm and new clutch and that's it.Car is rust free and start's right on,not the case with my Lancia delta 3- 1.6 mtj.
@robhughes8516
@robhughes8516 3 жыл бұрын
Great diagnostics, just a fantastic ability that you’ve cultivated. It’s such a pleasure to watch a master of their craft work.
@realkinguk65
@realkinguk65 3 жыл бұрын
i had to do the inlaws timing belt etc..on their seat...nervous as s*** comes to mind and thats with the locking pins.
@SmittySmithsonite
@SmittySmithsonite 3 жыл бұрын
Amazing how incorrect cam timing killed injector pulse! That's the last thing I would have suspected! Great series as usual, Ivan! Fired right up!
@JustinBarendse
@JustinBarendse Жыл бұрын
From South Africa...love your videos. When this series started out I knew immediately the timing was out. Some background on these engines....they are indestructible if serviced as per spec. Oil change every 15000 km, diesel filter every 30000 km and never ever let it run out of diesel as it lubricates the diesel pump and injectors. Expected life span is 500000 km easily. The engines were used in delivery trucks in europe before euro 5 and lately euro 6 emission controls and about 50% of those vans did 1 million miles. It sounds a bit tractor but can do over 100 miles an hour and still (within normal legal road speeds) give you close to 20 km/l. The only engine I think that was better than this engine in small dispalcement diesel engines has to be Isuzu's Y17DT engine.
@mikesvirtualgarage9917
@mikesvirtualgarage9917 3 жыл бұрын
I know your love for VW/Audi is growing, Ivan :). Kudos to the kid who brought the car in. Awesome 2 parter, plus Russian repairs!! :D My weekend is complete.
@Pitmanworker
@Pitmanworker 3 жыл бұрын
Very well done! When I saw the bonus footage title I was expecting you to get a screwdriver or a metal rod through the glow plug or injector opening and find the TDC by feel of the hand - True soviet hardcore timing set.
@billziegmond4943
@billziegmond4943 3 жыл бұрын
Awesome video common sense and a little logic solves problems.
@SAMSAM-zr3hs
@SAMSAM-zr3hs 3 жыл бұрын
Well done, you are a clever mechanic, i wish to be trained by you
@stephendee7839
@stephendee7839 3 жыл бұрын
Way to go! From before you started diagnostics, after hearing that the engine wouldn't start after rebuild and the owner suggesting check the timing, I think that's where I'd have started just to make sure it was configured properly. You got there in the end, but I think that the ecu behaviour, cutting fuel and injector pulses led you down a bit of a rabbit hole that you did great to get out of.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
I just wanted to play with the scope and gather data before resetting the timing 😉 wouldn't learn as much if we just fixed the timing in the beginning!
@alrifainidal
@alrifainidal 3 жыл бұрын
the customer was sad during the work. but when the car ran he has a big smile. LOL nice work Mate
@SalimKhan-gk1fh
@SalimKhan-gk1fh 3 жыл бұрын
Excellent video Ivan! you have to remove that crankshaft pulley where you engage a special tool for TDC alternatively there is a TDC marker in the hole in the bell housing pulley .It ran as sweet as a nut when you had it all timed up I also appreciate you for not calling it a Eurotrash !! them things are a great car and see over 400,000 miles easily
@darioandrijasevic2804
@darioandrijasevic2804 3 жыл бұрын
Although the problem may seem simple in the end, the depth of the entire diagnostic process and verification that you go through is second to none. Found you years ago from the Nissan CVT and the Hyundai 2.7 video with Eric O., been a subscriber ever since, hoping that in 10 years I might have 50% of your skills and knowledge
@wotnoturbo
@wotnoturbo 3 жыл бұрын
Don't understand why it wouldn't start............it has a blue powder coated intake manifold ... 😜
@Gaint1972
@Gaint1972 3 жыл бұрын
As always, Great video Ivan!. Enjoy watching your systematic approach for diagnosing the problems. Many thanks Ivan
@kellyspeppers
@kellyspeppers 3 жыл бұрын
Yup, when you said rebuilt motor, I was thinking first thing to check is the basic timing. I have seen some Honda engines with crank/cam set so far off they end up with bent valves. People don't do good research or get in a rush to finish.
@somerandomguy3868
@somerandomguy3868 3 жыл бұрын
I really do enjoy this stuff, put it right and it started and sounds great
@jeffryblackmon4846
@jeffryblackmon4846 3 жыл бұрын
Darwin is pleased that his rebuild is not at fault. Ivan, this is excellent work going through all systems as you did. I suspect the car will go another 200K miles now. Thanks for explaining your procedure.
@nilsenfabiansanchez7166
@nilsenfabiansanchez7166 Жыл бұрын
Great info. Been looking for weeks and bought a service manual You explained it the best.
@mmichaeldonavon
@mmichaeldonavon 3 жыл бұрын
Ivan. I couldn't wait for Part II. :L-) Loved the diag.
@todayintheshopbanksy5904
@todayintheshopbanksy5904 3 жыл бұрын
I had to change the camshaft in my old 2004 1.9 TDi vw a few years back, Cam sprocket had a pin hole to align it using a 5mm drill bit into a hole in the head.
@aldrinalmario1513
@aldrinalmario1513 3 жыл бұрын
Another awesome diagnosis and fix Ivan! Indeed it somehow seemed out of timing from the first video. VW's strategy for injector function is quite interesting. Was waiting for a view of the battery and if you guys charged it, if not, I'm definitely getting one of those! hahaha.. Cheers!
@John76546-x
@John76546-x 3 жыл бұрын
The BEW TDI will run without the CAM signal. Motor just has to turn twice before starting for computer to know timing for injection. The motor will not run withouth the crank signal. The little window in the CAM, there is a small hole behind it where you ind=sert a pin (drill bit) during timing. The mtion in the cam bolts allows tou to set timing plus or minus 5 degrees.
@stealthg35infiniti94
@stealthg35infiniti94 3 жыл бұрын
Timing is Everything! I paint both the sprocket and a belt at both the Crank and Cam locations whenever the the timing belt comes off. Just ONE tooth error can ruin your day. It's happened to me.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Great rule to follow! Alignment marks have saved the day many times :)
@jrbpit1
@jrbpit1 3 жыл бұрын
Awesome fix. Nothing like the sound of the hum of that engine after struggling to get it to run. Great video.
@robertoruiz7069
@robertoruiz7069 3 жыл бұрын
WOW great follow-up video IVAN.My guess was a fuel pump,way wrong.What a valuable lesson,but it really would be hard to get that far with out a scope,for most of us.HOWEVER you SHOWED it can be done ,in that it was a total mechanical issue.The correlation between crank,cam timing that uses SENSORS to tell the PCM WHEN to open the injectors.I'm surprised the fuel PRESSURE was affected by the valve timing even though it runs off the cam.This is one of your better video's in terms of teaching LOGICAL diagnosis,thanks IVAN
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Thanks Roberto! Well the missing fuel pump fuse was also a problem, so you were right too :)
@bbeauregard4181
@bbeauregard4181 3 жыл бұрын
Excellent job Ivan, persistence certainly will make you the professional techs needed!
@rudimaier3679
@rudimaier3679 3 жыл бұрын
holy ivan, that was a real russian roulette on the timing. 😀 you only need to throw a 8mm pin to align the camshaft. and it turns so hard cause these are pumpe düse injectors, driven by the camshaft...
@joshuapruden6497
@joshuapruden6497 3 жыл бұрын
Excellent work Ivan. I said this before, and I will say it again. If this was on Cable, I would watch it all day long. I love this KZbin channel. Thank you so much for this excellent content!!! Be safe out there and keep on wrenching!!
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Thanks for the feedback, Joshua! Cable is basically dead these days :)
@garyislandtuner1370
@garyislandtuner1370 Жыл бұрын
I'm having the same trouble with a 2012 Amarok over 4 years no start
@boilertech44
@boilertech44 3 жыл бұрын
Great Video Ivan, I really like your approach to keeping diag focused on what the problem is showing you through your tools.
@noelcastle3986
@noelcastle3986 3 жыл бұрын
Your videos make my day , your very patient with your customers that young guy was borderline annoying but had a go at a complex repair and made a simple mistake.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
The owner just graduated high school and is already running a small engine repair business and has rebuilt several diesel engines in his own cars. Hats off to him for wanting to learn more every day! 💪
@davidgrisco1939
@davidgrisco1939 3 жыл бұрын
Very nice Ivan! Timing was my guess.
@jamesmcintyre9985
@jamesmcintyre9985 3 жыл бұрын
Intelligence + Work Ethic + Experience = UNSTOPPALBE Well done, as always!
@deetee3153
@deetee3153 3 жыл бұрын
Awesome diagnosis Ivan! 👍
@marcosousa4930
@marcosousa4930 10 ай бұрын
I think you got way ahead of yourself on this one. Timing should have been the first thing you checked and once you realized timing was off you needed to take care of that first. All that scope and wave forms and all the other stuff was not necessary. Mostly because someone else had been there before you and “ rebuilt” the engine. But all is well when we find the problem and correct it. Good job
@jaydenholland6748
@jaydenholland6748 3 жыл бұрын
Great video! I've had these issues before, look for torsion value in live data should be -1 to +1 in my experience.
@mark98070
@mark98070 3 жыл бұрын
Nice diag and repair Ivan. Figuring out and adjusting the cam timing would have been some good bonus footage.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
That WAS the bonus footage haha
@scottc8876
@scottc8876 3 жыл бұрын
Great job, good learning experience for the youngster.
@craighenty
@craighenty 3 жыл бұрын
Ivan if you ever start giving lessons I’ll fly from the UK just to learn direct from the master lol. Top diag again. I love the logic and verification methods.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
I might set up a virtual course ;)
@craighenty
@craighenty 3 жыл бұрын
@@PineHollowAutoDiagnostics hell yes I’m game
@engeneer_ru5827
@engeneer_ru5827 3 жыл бұрын
@@PineHollowAutoDiagnostics Иван, это сейчас стало модно в русскоязычном интернете :)
@robpeabo509
@robpeabo509 3 жыл бұрын
Great diagnosis, especially as you were not familiar with this specific vehicle model and the technical information you had access to was not the best. Plus no parts!
@Hybriddiag
@Hybriddiag 3 жыл бұрын
Great work ivan i admire your persistence..its a great tech quality✌
@juergenscholl2843
@juergenscholl2843 3 жыл бұрын
Probably you recommended to get the timing tools and put it on spot, they are on ebay, 30 USD. as well as the belt to be tensioned correctly if the owner wants it to go for thousands and thousands of miles. Thank you for the video!
@OtisPlunk
@OtisPlunk 3 жыл бұрын
Nice work! From no start to bump-key start.
@kieronhoughton4261
@kieronhoughton4261 3 жыл бұрын
From my memory, the cam gear elongated bolts are for belt tensioning. That big bolt is the main big boy attaching the gear to the camshaft, those little bolts are there for when you tension the belt it’s evenly applied because the gear will move. As long as it’s not touching either side of the Elongated notches I think it’s fine
@andrewbancroft6174
@andrewbancroft6174 3 жыл бұрын
Yes you're right 👍 pin the cam and slacken the bolts so the belt can tension properly especially important on a multicam engine. Although not many people bother. 😕
@mag1vl
@mag1vl 3 жыл бұрын
Great Video Ivan and very interesting also because I have no idea when it comes to diesel engines thanks again and cheers from Australia ;)
@dazasmit2048
@dazasmit2048 3 жыл бұрын
I think the cam was a bit cranky.
@johnfountain8143
@johnfountain8143 3 жыл бұрын
Just trying to help .........There is an 8mm (i think ) hole on the camshaft and the head to time the camshaft to TDC .... after with engine running at idle you look at scan tool live data ( measuring block 4 ??? maybe ) and it will give you a crank/cam coloration figure with the engine running .. now with the engine stopped slackening the three 8mm set screws you move the cam shaft independently of the drive wheel. tighten and recheck .... on some VAG diesels this was part of the 25000 mile service
@bbogdanmircea
@bbogdanmircea 3 жыл бұрын
Great find and fix Ivan but please don't mention the high pressure pump anymore, this is a PD, every injector is a Pressure Pump actuated by an additional cam on the camshaft!
@robbflynn4325
@robbflynn4325 3 жыл бұрын
Had the misfortune of owning a 2006 VW Jetta TDI. Worst car I've ever owned. Any savings on fuel was way offset by breakdowns and repairs. My advice to this owner, get rid and get yourself another car, preferably a Toyota or Honda. You are a genius Ivan. Have one or two electrical gremlins with a 1997 Celica GT convertible I bought last week, I'm in Bedford County so expect a visit, maybe you can feature my car!?
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Bring it over! 😁
@ebutuoyebutouy
@ebutuoyebutouy 3 жыл бұрын
Confused. Isn't a Celica a Toyota? And u can't fix the Toyota? Poor VW. Confused.
@robbflynn4325
@robbflynn4325 3 жыл бұрын
@@ebutuoyebutouy yep I just bought a 1997 Toyota Celica convertible with 230,000 miles i paid $1200 for, yes there are one or two peripheral problems, but even so it runs like a dream. The Jetta I owned quit running completely at 170,000 miles and I poured so much money into that piece of crap. My main car is a Sequoia, only Toyota for me from now on.
@davidraezer5937
@davidraezer5937 3 жыл бұрын
I would still get the locking tools and perform the procedure to correctly time the camshaft to the sprocket. Might not make much difference in the power delivery but it’s good piece of mind. These lock tools look to be fairly inexpensive compared to some engine lock tools. I have also used Blauparts for timing kits because they have tools to rent for a small fee. Also I believe that is a PD engine and the injectors are driven off of the camshaft.
@chocos901021
@chocos901021 3 жыл бұрын
you just need a 6mm drill for the cam and the crank you might want the real tool
@alloverflorida5886
@alloverflorida5886 6 ай бұрын
That engine layout appears much easier to work on considering the passenger side mount is right in the way on my mk4 Golf TDI, im getting g28 signal implausible code, car starts and runs fine but harder to start than usual.
@lloydmathis1529
@lloydmathis1529 3 жыл бұрын
genius.........pure genius ivan
@BlueHaze7024
@BlueHaze7024 3 жыл бұрын
That broken bolt along with the timing being off..hopefully that is not an indication of the quality of the rebuild. You have an easy going and analytical way of diagnosing tough problems. I hope you charge extra for fixing the other mechanic's mistakes.
@THEDRAGONBOOSTER8
@THEDRAGONBOOSTER8 3 жыл бұрын
Well done Ivan, I love it ,when a plan comes together. Good on us ..lol
@inothome
@inothome 3 жыл бұрын
As often the case, ends up being the basics.
@lovetolearn5253
@lovetolearn5253 3 жыл бұрын
Wow that's a first for me. I've seen cam adjustment sprocket on aftermarket or performance engines but never a factory one.
@drivewasher
@drivewasher 3 жыл бұрын
VERY NICE Video Ivan The 3 bolts on the cam sprocket are to set the Itorsion angle. You can view that on a PID on scanner. IIRC it's something like -10 to +10 and you should get the reading as near to zero as possible when engine is idling by adjusting the pulley position on the 3 bolts. Something like that lol
@throttlebottle5906
@throttlebottle5906 3 жыл бұрын
aka. the camshaft needs degreed right. they can call it whatever they want and fluffy fap over it ten fold.
@drivewasher
@drivewasher 3 жыл бұрын
@@throttlebottle5906 It's called the "Torsion Value" can be adjusted left OR right. It's a PID to evaluate stretch of the cambelt because the injectors are operated by the camshaft it puts extra stress on the belt that you don't get on a standard valve only camshaft. Oh and those P.D. engines also need a special oil to cope with the stress of the injectors against the cam. It's a Euro thing that over there you winge about, we have to get on with it!
@throttlebottle5906
@throttlebottle5906 3 жыл бұрын
@@drivewasher it's still DEGREEING the camshaft. 🤓 again, they can coin it any term they want and attempt to complicate it to the moon, appending the need for multiple overpriced tools and bull. the rest of us use dial indicators and degreeing wheels.
@drivewasher
@drivewasher 3 жыл бұрын
@@throttlebottle5906 I don't get your attitude to this. How does a dial indicator check for belt stretch (tension) whist engine is RUNNING.
@throttlebottle5906
@throttlebottle5906 3 жыл бұрын
@@drivewasher belts wear and stretch, so replace the belt and components before an issue occurs or let it blow up and costs fortunes? trust sensors and computer outputs NEVER. the younger generations are far too lax and trusting of "magical data, which is based upon chock-full-of-errata electronics.
@johnleinen9409
@johnleinen9409 3 жыл бұрын
Head gaskets for these come in various thickness to set up base timing cause various deck heights , gaskets have notches 1-5 on edge.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Interesting!
@richardcranium5839
@richardcranium5839 3 жыл бұрын
usually diesels with different head gasket thicknesses have nothing to do with timing. injector pump shim or injector adjustment do that. the varying thickmess is to provide the proper piston headspace to allow for crown expansion as the piston heats up
@cristianojoana1898
@cristianojoana1898 3 жыл бұрын
That only affect compression ratio
@V10PDTDI
@V10PDTDI 3 жыл бұрын
@@cristianojoana1898 yes it does affect compression ratio but if you put the thinest gasket the head will be lower and if you do the opposite the head will be higher so this is why the camshaft sprocket have some adjustment because all the timing components are all the same for all the engines it has to accommodate for different engine cylinder block deck height.
@michaelh2034
@michaelh2034 3 жыл бұрын
Using a pico on one of these is like dressing up a pig in a suit. These are very simple engines. If you follow the directions and invest in the proper tools to lock the crank and cam, you should have zero issues. Considering my shop is a TDI speciality shop, I think I have rebuilt a few of these.
@ourv9603
@ourv9603 3 жыл бұрын
YES, cam timing is EXTREMELY important. Even on lawn mowers. !
@throttlebottle5906
@throttlebottle5906 3 жыл бұрын
after seeing missing sprocket bolt and everything chewed looking, I'd opt to pull the valve cover and start checking all sorts of things. it not starting and revving may be a good thing. the fella needed a helper back when he was working on it :)
@tracydiller9378
@tracydiller9378 3 жыл бұрын
Great video Ivan and hats off you the young man for reaching out for help.Also good old Pico scope really came into play as always.Once again great video until next time.
@zeke112964
@zeke112964 3 жыл бұрын
Torque spec on the German engines is Guten-tight
@jackflackatari
@jackflackatari 3 жыл бұрын
Excuse me, Where is the bonus footage ?
@martinnikolov9999
@martinnikolov9999 3 жыл бұрын
Exactly what I was I was expecting as commented in the previous video. :) You absolutely overachieved of course with the whole diagnostic process, as usual. Hope to see more people diagnosing that deeply with such greater knowledge of how stuff works. Cheers.
@jensole2617
@jensole2617 3 жыл бұрын
Hi Ivan… You can check if the timing is correct by using the scantool - or VCDS - and go into ECM and group 004-4 and read the “torsion value” and it must be near 0˚ KW… KW stands for Kurbelwelle (crankshaft) in german. Unfortunately not every scantool can read the value with crank no start, but only when the engine is running…
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Excellent info! "Kurbelwelle"...learned something new today :)
@natal777
@natal777 3 жыл бұрын
Great work Ivan as always !
@miller745
@miller745 3 жыл бұрын
Ivan you're some sort of car diagnostic wizard..
@aaronsautomotivediagnostic3068
@aaronsautomotivediagnostic3068 3 жыл бұрын
Great repair and diagnosis! When is the PHAD School of Diagnostics starting up? We need to rid that kid of some confusion! Excellent work again, he reached out to the right guy and you did a fantastic job working with him. Classic!
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Hey what's up, Aaron! Good to see you start your own channel! PHAD school of diagnostics is in the works 😉
@colejensen5812
@colejensen5812 3 жыл бұрын
I was wrong. Thought for sure we would be chasing a fuel concern. Good find.
@PineHollowAutoDiagnostics
@PineHollowAutoDiagnostics 3 жыл бұрын
Well it was a fuel concern technically, since the injectors weren't firing ;)
@waynetyson3951
@waynetyson3951 3 жыл бұрын
Ivan you're awesome 👍👍👍
@bosborn1
@bosborn1 3 жыл бұрын
Whoa! Someone rebuilds BHW’s other than me? Every time I try to source all the parts to do a rebuild I feel like I must be the only one in the US who rebuilds them. I hope the owner did his research and did the balance shaft delete and the Kerma cam. Both are pretty essential. Also you can get stud and bolt replacements that aren’t TTY. Great engine by the way. I have a blast building them for power.
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