I came across your video while trying to replace bearings of my Bosch alternator. You were absolutely correct that the front steel shim is super hard to remove. I followed your instructions by shocking it, putting plenty of penetrating fluid and heating up the shim with a torch. Finally with two screw drivers and perseverance, the shim began to budge and came off eventually. The front bearing is relatively easy compared to the shim. Thanks for the tips.
@TheCzechmate007 Жыл бұрын
In my old mechanic days, I used to put the bearings in the freezer for an hour or two. After they are frozen and shrunk, they just drop in with no resistance... Good video mate!
@richardsutton015 жыл бұрын
Really helpful video. Many thanks. I've been working today on a Valeo which was a pig because, as suggested, the inner retaining plate simply bends and tears when you try to press the shaft out. The bits of twisted metal are then wedged behind the bearing so you have to use a screwdriver through the front plate to bend the twisted metal out of the way so you can actually pull out the rotor shaft with the bearing still attached. I've done that but, as you can imagine, the bearing is well and truly corroded onto the shaft so tomorrow I'll be resorting to gas torch / vice / angle grinder. It's clear that Valeo do not want anyone to rebuild their alternators if they can help it. :-(
@simonparker73219 жыл бұрын
Fantastic set of tutorials! I've just ordered a repair set to replace brushes/sliprings/bearing(s) on my E60. Much cheaper than the £600 BMW want for a new alternator, plus I get to learn a new skill :) Cheers!
@stanthology9 жыл бұрын
+Simon Parker 600 QUID! Holy fuck!
@timiboy199 жыл бұрын
Very nice Video. Helped me plan my alternator repair (Audi Bosch). For those of You that have no press I choose a different approach. I warmed up the aluminum case of the alternator and then i was able to knock out the rotor together with the bearing :) I used a piece of wood and a standart hammer. Removing the shim was the biggest pain ;)
@amirs56208 жыл бұрын
Worth mentioning here for the Bosch alternator, if the front bearing is not rusted or slightly rusted the main shaft could be removed just by tapping it out. Spray lots of penetrating oil before attempting this. Try this first before going through the lengths of grinding the front bearing out. As we can see during reinstallation of the bearing later the main shaft could just slide into the front bearing.
@abubakarmohammed54646 жыл бұрын
Yeah, I lucked out also. There was no rust on mine and the shaft slid out with the core leaving the bearing where it was in the cover. I just doused the bearing with penetrating oil and will attempt to remove it later. Marks videos got me to this point.
@JohannesC-c9k8 ай бұрын
I got the front bearing off with a slide hammer. Great video you have done thanks.
@es5ape5 жыл бұрын
Thanks for the idea with washers, I just broke my retaining plate and was wondering where to find it. Thank you very much for a detailed videos, you helped me a lot!
@BeyondMajestic3 жыл бұрын
you are the man, I'm an alternator wizard now because of you mate
@charlesschuster79634 жыл бұрын
Excellent video, shows both WHAT TO DO and WHAT NOT TO DO and WHY TO DO IT.
@simonwhite45775 жыл бұрын
Amazing inovation a lot of thought has gone in how to get around problems when the shaft has rusted on to the bearing centre 🖒
@omumblat6 жыл бұрын
Hi mate, very good info. You were right about the Valeo bearing retention plate!
@therealeffingdeal Жыл бұрын
Master Mechanic. Thank you for teaching!
@alltechrepairs14954 жыл бұрын
A perfect instructional video. Equal to the best on KZbin. Very Good. Thanks
@phillipcleaver7063 Жыл бұрын
Thanks for all this advice , I,ll now attack the Valeo alternator I have , with educated confidence . Thanks a lot , I,ll get the bits from the online shop .
@mabezibrepuklismo32964 жыл бұрын
I like all your videos. Up to detail and as you say doable. Thanks.
@sitatt Жыл бұрын
Cheers loads for sharing!! Really helpful and well presented/ explained!
@timiboy199 жыл бұрын
Found out how it is done. In my case i put the rotor into the freezer and the alternator housing in the oven at 80°C. After 20 minutes the rotor slided in like nothing :)
@JohnDoe-sy7bt9 жыл бұрын
Elegancko dzieki ze sie podzieliles wiedza. Sub.
@Skandalos Жыл бұрын
I wonder if cold and heat could help with the shim and the bearing.
@sekgobesekgobe70576 жыл бұрын
..you are the bet mate! from now on, I'll buy from your shop to support you!!
@kengingras5493 жыл бұрын
Great tutorial and very informative. Thank you for sharing.
@WestronicsIrl11 жыл бұрын
If you change bearings in any alternator,you have to put a socket on the nut that holds the pulley,and give it a firm tap with a hammer. This is done to loosen the bearings in their casings after being assembled. If this is not done you are risking bearings seizing from the friction.
@colin50645 жыл бұрын
We all miss your great contributions on electrical repairs,good things don't last forever i guess
@grantkay72304 ай бұрын
Hi Martin when changing the slip ring is there any particular way of putting it on due to the polarity?
@fontainetom330811 жыл бұрын
Hi very good video same question what do you mean by tap bearings at the end ??????
@LoosiuFlying11 жыл бұрын
Hello! I am about changing bearings on Bosch alternator form BMW K series Motorcycle. It is small and all spaces are very tight. All ready the rear bearing while pulling it out, has destroyed the isolation of slip ring wires to rotor. I am going to fix it with epoxy. Your video has gave me a very precious insight how to remove the front bearing. Thanks a million, I am in the saddle back again!
@MRBACKHAND4 жыл бұрын
damn good video, i was able the replace my volvo C70 Bosch alt because of you... it worked! awesome thank you!
@plally10 жыл бұрын
Hi, great video, do you have one for the pulley removal for a Bosch alternator?
@honawikeepa58136 жыл бұрын
Great video. Cheers from NZ.
@abubakarmohammed54646 жыл бұрын
Great video Mark, thanks a bunch for all the video's and you got my business too.
@josepeixoto33845 жыл бұрын
Cracking the bearing in the vise, are you serious?? that's *GENIUS* .
@HETPEZB3 жыл бұрын
mine didn't even crack under the press :) The outer ring became bent, but not cracked.
@timmorodgers42713 жыл бұрын
Thankyou, hopefully I can now cure my whiny Volvo!
@bmw-e3010 жыл бұрын
Got this done thanks to your helpful tutorials. Just wonder though why one of the replaced brushes is much more worn down than the other.
@JohannesC-c9k8 ай бұрын
Why does the bottom slip ring wear more than the top one. Mine is the same as the one you are demonstrating. I expect that on my Yamaha as the brushes are in concentric circles so the outer one is travelling further per revolultion of the rotor.
@draxl8 жыл бұрын
Great work WestronicsIrl, clear and very helpful.
@emmanuelmavunga16803 жыл бұрын
I like this, very amazing. thank you so much for this brilliant skill
@HerrDagerman7 жыл бұрын
Great videos! It has helped me a lot with my Saab
@MacdonaldEdinburghElectrical7 жыл бұрын
I should have watched this video before attempting this !!! Tried hammering it out 😂
@clementmoves97048 жыл бұрын
Thanks for your attention to detail. Another great vid!
@geraldzenelaj3 жыл бұрын
Hello. I have a vw golf mk3 1.6 petrol AEK motor with 101hp. Alternator model Bosch. I need to know what dimensions have those bearings inside because I need to change them, they failed and make a loud whining noise
@vbp6us9 жыл бұрын
Awesome video! Thank you for taking the time to make it.
@zaharistamenov17405 жыл бұрын
What would you do if you find out the bearing slips into the axis free,in and out...worn axis,any way to repair that or you need new rotor ? Or perhaps new alternator? Thnx
@p41k08 жыл бұрын
You sir deserver an subscribe! :) Very good tutorials!
@profuse00710 жыл бұрын
I have a denso alternator 27060 (or 28120) and I need to replace the bearings. I found the 17mm ID x 47mm OD x 14mmDepth bearing but I don't know which end is it for? what's the bearing dimension for front and back for my alternator? 2009 camry 2.4L (non hybrid)
@zx8401ztv12 жыл бұрын
Thankyou for your brilliant tutorials :-) You make it look so easy :-)
@dannymademan11 жыл бұрын
Can you help i have a 2001 chevy tahoe 5.3 and im not sure what to do i am experiencing things were the battery gauge neddle will move when im in red light as well the oil gauge neddle and the digital odometer will dimmed and light up to original bright and back and forth also my emergency lights will get dimmed after a while and then my truck wont start. What could it be battery or alternator or something else?
@wildbillcarroll8 жыл бұрын
Great work!!
@pjpucci9 жыл бұрын
Good Job on this video!
@kjellgilje8 жыл бұрын
Thank you very much for this very instructive video!!
@mariojuarez10008 жыл бұрын
very good video my friend thank you for sharing I am from Mexico..
@MTaha-je4yj3 жыл бұрын
Sir shaft is so loose ..it is easily seen when you fit bearing and plate..does it affect it working ..
@rsobral56010 ай бұрын
Why didnt uou put the retainer ring back in, is it not needed ? Because Im doing the same version but i did not see you put that ring back in, i thought it serves a purpose ?
@welshfluteplayer11 жыл бұрын
Would have liked to have seen the valeo done.
@spencerperlmutter4599 жыл бұрын
At 12:49, I noticed that there is no longer a bearing spacer...what happened to it? Is the new replacement bearing wider to the point where no spacer is needed?
@operarter5 жыл бұрын
shame you didnt get an answer, it confuse me too.
@johnminshell65324 жыл бұрын
Very good easy to follow
@eviebrown53515 жыл бұрын
Really nice video but where can I buy parts for a MagnetiMarelli A127-45 or Lucas A127 alternator . I can't find parts anywhere in the US. The link to your eBay store is not working . Thanks !
@AR1G35 жыл бұрын
I have a problem doing this. The bearing doesn't slide off the shaft, instead the retaining plate starts bending. What would you do? Just keep pressing or are there other ways to do this? I don't see any..
@Smart-Skippy2 жыл бұрын
Brilliant. Thank you !
@hollisglodon49599 жыл бұрын
hi this video was very educational , but my problem is i have a renault megane11to remove the clutch pulley is it left hand thread or right hand please can you tell me
@lasanthanuwansiri43529 жыл бұрын
Hollis Glodon ,did you checked ,some time it top side have arrow mark
@BosseBrakskit10 жыл бұрын
my brand new bosch 12 v alternator (vw bug) is charging erratic. jumps between 13, 10, 15, 8 volts. etc. could i suspect my regulator? the alternator gives current and spins during poli test aswell.
@zahra84406 жыл бұрын
Good work man🖒
@rsencyclopedia10 жыл бұрын
How do you split the rotor please respond i need the copper bad
@guineafowl80299 жыл бұрын
Fantastic set of videos. This is why KZbin is so good for the DIY mechanic. One question: I can't quite place your accent - is it Irish/German?
@FFM05949 жыл бұрын
+Guinea Fowl He sounds like a Polish guy who learnt english in West Cork.
@koolerthanapolarbear7 жыл бұрын
thank you for the video, its very very helpful!
@dararoth39793 жыл бұрын
Thank for this video.
@DanielFairclough9 жыл бұрын
Thanks for the vid would this be the same on a 2003 vw polo 1.2?
@jorgecabrera25897 жыл бұрын
Thanks for the good explanation
@WestronicsIrl11 жыл бұрын
Classic example of alternator not being tapped after bearing change. Bearing will seize after so long,situations like that are the cause of the"bad quality bearing myth",over 20 years of my work and thousands of bearings I have changed Ive never seen a "bad quality bearing",just bad fitment. All what it needs is a slight tap in the shaft that the nut holding the pulley goes (put socket over it),and that's it,it frees the tension. P.S.:After being assembled ofc.
@johnszoke5867 жыл бұрын
WestronicsIrl , I've seen plenty of horrible Chinese bearings. Front wheel bearings last 300 miles, German and American Steel will last 400000 miles
@traoreyaya6506 жыл бұрын
WestronicsIrl
@draganraducu4 жыл бұрын
thank you for the video. amazing !
@dang139810 жыл бұрын
Great job! Thanks for uploading! Keep it up!
@Catalincoco77773 жыл бұрын
Salut ce cote au rulmenti alternator este valeo 14v 180A Multumesc
@crystysperiatu20533 жыл бұрын
6202 și 6303
@ivanromero836211 жыл бұрын
I like a lot your videos, you could do someday the Ford Focus 2.0 tdci? thanks
@ИнКрид3 жыл бұрын
6:20 а если эти болты снутри а не снаружи то как снять?
@alfa01spotivo4 жыл бұрын
are you in ireland as i need my bearings done on mine
@bavarian34507 жыл бұрын
Very helpful video. You know what you're talking about. However i have a problem and nobody can give me an answer. My valeo alternator (BMW E34) made a whistling noise at low rpm or high load. However, with alternator cables disconnected, the sound disappeared completely. I bought a rebuilt bosch but it makes the exact same sound! Hope you could give your opinion
@SlayerAces7 жыл бұрын
Whistling or whining that ceases when the cables are disconnected sounds like a grounding issue. The way you describe it sounds similar to the way a car stereo amplifier will whine or whistle when you rev the engine if it's not properly grounded to the chassis.
@richardcallahan16894 жыл бұрын
Care not to clamp stator in vice unless jaws are protected. Good ideas in removing bearings so as to prevent case stressing.
@loluspololus10 жыл бұрын
great video
@haroonm19738 жыл бұрын
good job and learning. thanks
@MyMusic-bv5sy8 жыл бұрын
Thank You for tutorial video .
@B16Afreak3 жыл бұрын
Great Tipps
@jolekeka23564 жыл бұрын
Thanks man a lot!
@papitosabe10 жыл бұрын
yea, 100% sure I'll never be able to do this. But nice video.
@kendalwilliam39804 жыл бұрын
Ah yeah you could, don’t ever cut yourself short.. you could handle it
@СандрКассандр5 жыл бұрын
Шумахер вернулся.
@yeshecan77 жыл бұрын
perfect explanation...
@geesthanks97148 жыл бұрын
best vid broo
@Сергей-т1з9ф8 жыл бұрын
The best way to do that is to use a gas torch even you haven't removed your retaining washer. Heat up shaft and retaing washer to 2-3 minutes than cool it down with water immediately and you're good. Grinding process is the last thing to do...
@sangitapandya79284 жыл бұрын
Jayesh pandya Rajkot ok
@fredharding566911 жыл бұрын
Thanks Martin! I was completely in the dark with removing the bearing on a Bosch KCB1 (0124325058), looking alot like the one you showed. I will attempt now...if I can get around working without a press and vice...
@davidhargreaves73568 жыл бұрын
Hi the altinator on my Passat is noisy what could I do to fix it please?
@szereljhazilag5 жыл бұрын
Good job
@johndavenport579711 жыл бұрын
cool ... well done
@allendrix10 жыл бұрын
How about Delphi alternators?
@Pawel58377 жыл бұрын
Good job.
@erickgarciagalindo99708 жыл бұрын
hola soy de mexico para cambiar un regulador para u n ford mondeo cual es y cual le puedo adaptar para que funcione bien mi carro (ford monde 2006 guia 2.5) al parecer el regulador es de tapa azul