Caterpillar Head Cracked || Have You Seen a Repair Like This Before | Complete Repairing Procedure

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Discovering Skills

Discovering Skills

Күн бұрын

Caterpillar Head Cracked || Have You Seen a Repair Like This Before || Complete Repairing Procedure
#machineshop #headrepairing #caterpillarHead #cuttingedge #machineshop #pakistanitruck #machinist
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@doubleg8030
@doubleg8030 Жыл бұрын
It'll be fine. The guy next door makes the valves using the same equipment so tolerances will match.
@alanwann9318
@alanwann9318 Жыл бұрын
Best laugh cheers
@mikepickell8792
@mikepickell8792 Жыл бұрын
tolerances "we don't need stinking tolerances"
@centexan
@centexan Жыл бұрын
That's hilarious! It's all crappy, so a perfect match.
@kwakgreen
@kwakgreen Жыл бұрын
😂😂😂😂😂😂😂😂😂 P.M.S.L.
@bruisedorange5576
@bruisedorange5576 Жыл бұрын
Dude, thank you for that. Needed the laugh.
@123rez
@123rez Жыл бұрын
I don’t care what anyone says about these guys. They use the tools they have. They don’t live in a disposable economy. If only we in the west understood the true blessing of skills these gentlemen possess. It may not be to exact tolerances or specs. I bet that head stays on the road 10 years before they need another head repair. Simply amazing what ingenuity and fortitude these humans possess. If these guys were given opportunity tools and resources I bet they would be world leaders in innovation! Take note people this is what men look like, no excuses no safety gear no excuses just results!!!
@Virgocygni56
@Virgocygni56 Жыл бұрын
No toes either...
@joshs.5623
@joshs.5623 Жыл бұрын
NOPE! The valves leak as do the valve seals. Compression is also higher due to cutting the deck so much. I'm sure the fuel in that country is not that great. It'll work for a few months till the heat treatment kills the gaskets. You forget the metal that's used to repair is different...
@billturner6564
@billturner6564 Жыл бұрын
People would not do this if it didn't work I was working with heavy equipment in Ukraine Befor the war... the bucket pin came out of one side on a 50 ton excavator Bent the bucket ram like a twig Anyway no spare ram and lots of work to do So we took it to a place veery much like that they cut the rod where it was still straight and heated it up till it was white hot with a blow torch then rod welded a new bit on the end turned it all smooth on the biggest laith I have ever seen put a thred on the end got the eye back on staked the thred and went back to work that excavator worked for another 2 years in solid rock until the boom split I left at that point but I know they took the boom to those guys for a repeat performance
@JusticeAlways
@JusticeAlways Жыл бұрын
Where are the steel toe sandals? 🤣
@derekbridgerii2102
@derekbridgerii2102 11 ай бұрын
​@@joshs.5623Getting it done is NOT getting it done right. A little savings and the could improve their facilities. Buuuuuuttttttttt, they don't. They CHOOSE to half ass it. Then these channels promote it as "surviving!!"
@rickvaiBBB
@rickvaiBBB Жыл бұрын
Now you can all appreciate how hard your grandfathers father had to work to put food on the table. Great job guys.
@butchblakesley6239
@butchblakesley6239 Жыл бұрын
I've only seen such talented welders and mechanics in one place. It's called The shop. An old Harley shop in Ventura. My 1952 panhead had a crack in the cam case everyone else told me made it garbage. They repaired it with the same kind of skills and that old panhead still runs fine. Thank you huggy
@HighlanderNorth1
@HighlanderNorth1 Жыл бұрын
Wow, so it was Huggy Bear from Starsky & Hutch who repaired your engine? He must've sold his bar and bought a repair shop later on.
@butchblakesley6239
@butchblakesley6239 Жыл бұрын
@@HighlanderNorth1 oddly, yes and no
@ginog5037
@ginog5037 Жыл бұрын
@@HighlanderNorth1 Staircase and Clutch...lol
@james6275
@james6275 Жыл бұрын
a crack in the cam is not nearly what those guys were repairing on the sidewalk. lol Huggybear!
@richardmessenger9474
@richardmessenger9474 Жыл бұрын
Love it...necessity is the mother of invention...it may look madness to most but when you need to repair an expensive item you cannot afford or wait weeks/months you'll be surprised at what you can achieve...I've worked on heavy earthmoving equipment in a few countries of the world where there is no chance of getting replacement parts you just have to make and mend...👍👍
@zedcarr6128
@zedcarr6128 Жыл бұрын
I love the precision measuring instruments these guys use. The electronics repair shop next door has a counter/timer calibrated in hours if you want precision, but if you want standard measurement, they use a calendar.
@chuckmiller5763
@chuckmiller5763 Жыл бұрын
surely they did a little more so the valves seat correctly. I get hand adjusting the cut depth of the carbide tool until its touching the original valve seat, so long as the guide on the tool is stuffed into the valve stem hole to keep it aligned. Still, funny as hell.
@georgecarlinn6288
@georgecarlinn6288 Жыл бұрын
Money is tight so precision is loose
@barrioscorona215
@barrioscorona215 Жыл бұрын
Foo you couldn't do 0.01%🤏 of what they do, even if you had all the tech in the world 🚬😎
@chuckmiller5763
@chuckmiller5763 Жыл бұрын
@@barrioscorona215 What's a foo????? Is that some kind of mommas basement talk?
@barrioscorona215
@barrioscorona215 Жыл бұрын
@@chuckmiller5763 You wouldn't understand, it's a secret.
@chriscorrigan7420
@chriscorrigan7420 Жыл бұрын
I reckon these blokes do a great job considering their facility. If you really want to do something then no matter what the situation is surrounding you there's a fix for everything. I've seem and done head repairs before but this definitely takes the cake. The bloke on the torch is brilliant. Who can say that they have filled a gaping great hole in a casting with an oxy torch. If anything went on like that here in Australia the health and safety joker's would be having pink fit's. Just imagine stubbing a toe just wearing those scuff thingy's. Holy shit, my eye's watered thinking about it. I think your doing a great job fella's,
@kodfkdleepd2876
@kodfkdleepd2876 Жыл бұрын
The issue is that their fixes generally do not last and can be dangerous. I get it and I'm not saying it's wrong of them but just saying it's not that great. Anyone can do this. I once filled an inch thick gap 3 feet across in shorts in the middle of summer... my father made me do it. I guess he was trying to teach me a lesson... not about welding but about the shorts... it worked. "How many guys can say they cooked themselves welding"? [And I'm sure you know that you don't know that until after the fact] These guys definitely get things done. Imagine if they actually had the tools to do a good job. Maybe that is why the US tries to undermine their society constantly.
@glock21guy
@glock21guy Жыл бұрын
I've seen videos of guys repairing heads on the track with melted beer and pop cans. Pretty sure it was Drag Week. Then they push 1000+ HP and race with that. lol.
@pbettselectric134
@pbettselectric134 Жыл бұрын
And literally no overhead! Look up , their working outside so literally no overhead , get it!?
@illegalduckhunting
@illegalduckhunting 10 ай бұрын
Cast iron block this size gets repaired the same way everywhere in the world. You either use powder in the oxy torch or solid material. Impressive job nonetheless with a part that big. One cold spot on the part and it is toast.
@Scott-q8b
@Scott-q8b 10 ай бұрын
😅
@NO-background-music-in-videos.
@NO-background-music-in-videos. Жыл бұрын
The amount of wobble in that locating rod was crazy. Its meant to slide in the valve guide and hold that cutter so as to not let it walk while cutting the valve seat. The whole crack being repaired required it to create a solid area that use to be hollow to allow for coolant or oil passages. The rocker studs that were turned red hot are not just noodles. But I was entertained and that is all that matters.
@ThePaulv12
@ThePaulv12 Жыл бұрын
It was only roughed out. There were no seat inserts just roughed out seats.
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
the serdi wobbles then centres and the air bed locks up a good slap with a size 12 flip flop will secure the inserts
@badlanz8642
@badlanz8642 Жыл бұрын
@@ThePaulv12 If it was just roughed out why did the guy ream those valve guides?
@ThePaulv12
@ThePaulv12 Жыл бұрын
@BadLanz86 Just to make sure the holes were straight and clear of debris would be my guess.
@badlanz8642
@badlanz8642 Жыл бұрын
@@ThePaulv12 ….So they’re not gonna replace the valve guides
@yasirurooj8749
@yasirurooj8749 Жыл бұрын
Automotive industry is based on extremely precise engineering. Believe me I'm no engineer but the way these guys are "mending" the cylinder heads is mind blowing.I live here in Pakistan and these guys repair the engines which run all the buses which we ride and our safety depends on the skills and the shabby equipment of these machinist and welders.I wonder if they have had any education in automotive engineering because these skills are passed on from one generation to next without any textbook knowledge
@nopulpapple991
@nopulpapple991 Жыл бұрын
I'm fascinated by this as well. Their creativity is so high. Reminds me of the time when car mechanics in the US would simply make their own engines
@cs3818919
@cs3818919 5 ай бұрын
Either fix and have a bus or don't fix and have no bus. Even in North America people used to repair things like this. Now we have forgotten and just throw it away.
@markhenry1144
@markhenry1144 Жыл бұрын
Valve seat = +/- 2mm. That's gold!
@MrTrustafox
@MrTrustafox Жыл бұрын
just eye in the cutter adjustment
@johanea
@johanea Жыл бұрын
The valve guide seem to have same amount of slop. Will sure be great.
@TheJimbob1603
@TheJimbob1603 Жыл бұрын
Lol!
@dskillern
@dskillern Жыл бұрын
I love the firepit probably made from all their previous repairs. They'll be back soon. 😂😂😂😂😂🔧🔧🔧
@chriscatarcio2983
@chriscatarcio2983 Жыл бұрын
That was the bowl not the seat.
@polduseri909
@polduseri909 Жыл бұрын
“Yes, we offer lifetime warranty” but it will be very difficult to find us after this life 😂😂
@ralph5476
@ralph5476 Жыл бұрын
when it stops again, it's dead, and warranty no longer applies.
@piopierrew2800
@piopierrew2800 Жыл бұрын
Warranty ceases if the engine is started....
@FrozenHaxor
@FrozenHaxor Жыл бұрын
Warranty to the doorstep, but there is no doorstep, only dirt and sandals.
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
They offer the "outta sight guarantee" As soon as you're out of sight, guarantee is over...
@ДмитрийТаракан-ф1ъ
@ДмитрийТаракан-ф1ъ Жыл бұрын
На самом деле хоть все и примитивно, но технология ремонта соблюдена, кто учился в профильном вузе тот поймет
@Alvar666
@Alvar666 Жыл бұрын
it's the most eco-friendly grill I've ever seen in my life, Greta is happy... :)
@raffaellobottoni871
@raffaellobottoni871 Жыл бұрын
😂😂😂
@ProctorSilex
@ProctorSilex Жыл бұрын
How dare you!
@Alvar666
@Alvar666 Жыл бұрын
@@ProctorSilex XD
@Jack-qn4vt
@Jack-qn4vt Жыл бұрын
Except to Andrew Tate ha ha
@markrainford1219
@markrainford1219 Жыл бұрын
You're kidding, there's half a rainforest there.
@lookingbehind6335
@lookingbehind6335 Жыл бұрын
I watched a mechanic weld an engine cylinder with a torch and coat hanger. He preheated it on a bbq pit. Put the engine in his wrecker and used it for years. That was in the mid 80’s. I ran into his son and he said it ran like a champ until 99-00.
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
Coat hanger is probably better metal than most heads 😂
@jeffstone7912
@jeffstone7912 Жыл бұрын
Obviously these guys know what they’re doing. Imagine how good their work would be if they had a decent shop to work in with modern tools.
@ryanhogan6509
@ryanhogan6509 Жыл бұрын
Yup, they would be completely lost!!
@ryanhogan6509
@ryanhogan6509 Жыл бұрын
PSA this is tig welding of the 50’s , and just think in 5 or 10 years the United States of America will be doing this very practice if things keep going the way they are..
@ryanhogan6509
@ryanhogan6509 Жыл бұрын
And we’re worried about dropping a valve, these poor guys are worried about a pound of weld dropping down on the piston., note the amount of spare heads they have to build fire pits…
@ryanhogan6509
@ryanhogan6509 Жыл бұрын
That valve seat cutter is so bent I can’t believe these guys could not do better with a hammer…
@ryanhogan6509
@ryanhogan6509 Жыл бұрын
Just your normal compression release valve seats being installed… 😂 😂
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
i did a bently head like this years ago , had frost damage used a section out a cast bathtub ,if you coat the gasket face with a mix of chalk powder and oil , graphite and oil or the white developer spray for dye pen kits it does not scale preheat is around 900c dull red and must be covered up and cooled as slow as possible i followed instruction from an old 1920s gas welding manual and the job was a total sucess and saved £6k i used a no 25 nozzle and sif square rods 6mm and sifcast flux still available from sif it can be arc welded too at dull red with 7018 and has no stress when cooled slow i welded some very fragile exhaust manifolds like this a lot better than the snake oil rods its the weld shrinking fast due to the preheat being insuffient that causes cracking
@RollingRoadEFI
@RollingRoadEFI Жыл бұрын
You can't even spell Bentley
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
@@RollingRoadEFI no but i can weld unlike you septic tanks
@RollingRoadEFI
@RollingRoadEFI Жыл бұрын
@@eweunkettles8207 LOL nice random assumption. Emotional maturity of a 13 year old schoolgirl.
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
sook my boaby
@1crazypj
@1crazypj Жыл бұрын
Interesting to know although I doubt I'll be doing anything like it anytime (but, never say never)
@NikovK
@NikovK Жыл бұрын
25:40 Remember kids, if you cut first and measure second you can always round the number off to being within tolerances you never check.
@NikovK
@NikovK Жыл бұрын
Oh never mind, quality control came in a second later to check inside diameters, comparing one hogged out cylinder with a cylinder that was recently given a layer of forge scale from the 55 gallon barrel of homemade charcoal they used.
@gabipaduraru2004
@gabipaduraru2004 Жыл бұрын
Very talented mechanics ! With minimum tools tey made a great work, RESPECT !
@martinwinther6013
@martinwinther6013 Жыл бұрын
Can say they come from a great lineage. ;P That area of the world had crucible steel 1000 years before europe -
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
😂
@oiooiioioiooioii5400
@oiooiioioiooioii5400 Жыл бұрын
It amazes me how much some people are capable of doing with so little. Those bent bits killed me, this is too good. These people need a site where donations can be sent so they can atleast get some new bits.
@phuqdcreator
@phuqdcreator Жыл бұрын
I'm not even sure it was just the bits, it looked like the whole spindle was out.. funny as hell though... lol
@ProctorSilex
@ProctorSilex Жыл бұрын
18:05 Two men can lift the head. 21:29 Two men can carry the head and lift it onto a mill. 26:09 Two men lift it off the mill to move it to the fly cutting mill. 26:50 Two men cannot lift the head. I think the dude in the sandals with the hoist is the brightest bulb in the bunch. He'll still have a strong back when he's 40 even if he doesn't have any toes left.
@garycooper3021
@garycooper3021 Жыл бұрын
Pffffttt… doze were steel-strapped flip-flops. OSHA ignored…
@vincentoflynn6996
@vincentoflynn6996 Жыл бұрын
GOLD.....
@stephaneracicot791
@stephaneracicot791 Жыл бұрын
blahhaaaaaa thats good buddy im rolling here blahaaaaaaa ya got it
@nickolastd21
@nickolastd21 Жыл бұрын
simple, the surface grinder is a pricision machine and you dont drop anything on to the bed ever. but you also should consider with each sucsessful operation the parts value goes up.
@Lord-hoboco777
@Lord-hoboco777 Жыл бұрын
That machine drill had some serious wobble but i love how they improvise 🤣
@dave_in_florida
@dave_in_florida Жыл бұрын
They double checked it with those calipers, just comparing from valve to valve the same degree of oval Ness
@Choober65
@Choober65 Жыл бұрын
They even got John Belushi to to the grinding work.
@artur8403
@artur8403 Жыл бұрын
Drill table had counter wobble so it's ok
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
A little loss in compression never kill anyone 😂
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
​@@dave_in_florida 25:58 glad the fat guy took over else it wouldn't have been so precise...😂
@orwellboy1958
@orwellboy1958 Жыл бұрын
I see a lot of jealous, petty comments here. These guys clearly know what they are doing, not just standing by a modern machine pushing a few buttons, you may call yourself skilled workers but these guys have more skill in their little fingers than most of you haters put together.
@ratherbeflying101
@ratherbeflying101 Жыл бұрын
Damn good work for what they have. Incredible determination.
@derekstocker6661
@derekstocker6661 Жыл бұрын
Amazing work, wow, what a fabulous skill these guys have got, who would have thought that such a wonderful repair could be carried out and probably save the Cat owners a whole mint of money, or even having to scrap the engine. So very well done guys, !
@a.g.somsen3419
@a.g.somsen3419 Жыл бұрын
Would like to see the next video when it runs??
@theshyguitarist
@theshyguitarist Жыл бұрын
Always great to see that they always put safety first.
@barrymacokiner9423
@barrymacokiner9423 Жыл бұрын
I was glad to see two guys wearing a mask to keep Covid away
@mountainmyst9026
@mountainmyst9026 Жыл бұрын
This was the first time I saw closed shoes
@robertkaplan1146
@robertkaplan1146 Жыл бұрын
Heat treatment is paramount to a cast iron repair. Very good workmanship. 👍
@heinzbaron9129
@heinzbaron9129 Жыл бұрын
These guys are highly skilled. They make up for a lack of precision equipment with years of experience and thorough knowledge of their craft.
@CrazedCrittic
@CrazedCrittic Жыл бұрын
Damn! I waited until the end but they didn't show the fitment of the oval shaped valves :)
@916hayabusa
@916hayabusa Жыл бұрын
Think that pillar drill could use some recalibration but great to watch, these guys obviously know their stuff 👍👏.
@ClipDog
@ClipDog Жыл бұрын
That's some fine machine work going on there, that valve cutter has more wobble than my Dewalt!!
@juanrrobledo89
@juanrrobledo89 Жыл бұрын
Awesome skills from start to finish, sure be nice to see the final assembly
@JusticeAlways
@JusticeAlways Жыл бұрын
And see the engine start up. Curious what the overall price for repair be.
@dg5448
@dg5448 Жыл бұрын
В центре головки (3 или 4 цилиндр) забыли просверлить и нарезать резьбу под свечу, а так норм. Если что то на 5-ти цилиндрах работать будет
@codyprice0295
@codyprice0295 Жыл бұрын
It only needs the candle to start in cold conditions. This is a compression ignition engine. It does not require a candle.
@владимирвасильев-д7д
@владимирвасильев-д7д Жыл бұрын
Да судя по изначальному состоянию они на двух цилиндрах пылесосили... видать барбухайка совсем перестала двигатся.. вот и ремонт пришлось делать
@zbufferasat
@zbufferasat Жыл бұрын
Это специально сделали, чтобы новые трещины не образовались)
@Odessa-2maya-2014
@Odessa-2maya-2014 Жыл бұрын
Там тепло, оно и без свечей заведётся. Тем более часть осталось
@alexeygennadievych8913
@alexeygennadievych8913 Жыл бұрын
Форсунку.
@DGH12
@DGH12 Жыл бұрын
I wish I had hard workers like that at my shop . At my shop people are more concerned about their cell phones than the work they are there to perform. Sad generation we live in .
@ms.annthrope415
@ms.annthrope415 Жыл бұрын
Amazing skills. Just imagine how much more they can do if they had work benches and even shoes.
@PACTO4HuK_
@PACTO4HuK_ Жыл бұрын
Зачем шлифовать головку которую только выкидывать, после всех предыдущих манипуляций, остаётся?
@levali3699
@levali3699 Жыл бұрын
рубашку охлаждения заварили. 🤣😂😂
@grumpyg9350
@grumpyg9350 Жыл бұрын
Can’t watch anymore. 🤦‍♂️
@владимирвасильев-д7д
@владимирвасильев-д7д Жыл бұрын
Да ты что! Еще ездить будут... они же до ремонта как то передвигались 😂😂😂 а тут два дня точно воду выбрасывать не будет..👌😂
@VladimirPereslavtsev
@VladimirPereslavtsev Жыл бұрын
Когда седла клапанам начали разворачивать я офигел от точности! 😁
@МихаилПетров-я6ц
@МихаилПетров-я6ц Жыл бұрын
@@VladimirPereslavtsev ещё год войны и ты так будешь, голосуй за путина
@ShadowsOnTheScreen
@ShadowsOnTheScreen Жыл бұрын
It looks great. My only two questions are 1) it looks like they filled the water jacket passages. That might make this crack again quickly, and 2) I didn’t see them drill the new bolt hole they filled!
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
These guys don't care. These machines run with no radiators anyway
@joeh5428
@joeh5428 Жыл бұрын
Amazing people an very talented at enganuity an a different way of thinking. Simply Amazing to watch.
@ruijacinto8225
@ruijacinto8225 Жыл бұрын
Congratulations you are the real engineers you alie the experience with the fundamentals of metallurgy the previous eat up reveals you know what you are doing
@SteveO95
@SteveO95 Жыл бұрын
These guys are so good at this stuff. The only people that have hate for this are the ones spoiled by machine shops,where skill isn't as much of a factor. Bet it worked just fine.
@kevinheffer1006
@kevinheffer1006 Жыл бұрын
yeah Caterpillar were probably misguided in thinking that those exhaust valve-bridges needed cooling in the first place.. blocking the water jacket passages up with weld will be absolutely fine 😂
@joeowen1068
@joeowen1068 Жыл бұрын
Yes, this is a salvage process to try to save an expensive head that is no longer in production such as these D343 heads. I was a Cat factory Service Rep in the San Diego area years ago and fought with a local repair welding shop there who was spray welding heads and blocks and claimed to have a "like new" product when done! We never allowed the dealer to use those repaired heads on a warrantable failure as we had to stand on their quality. Oftentimes the welded product did appear to be as good as a new product but paint can hide a lot of variations!! Buyer beware!!
@marktaylor171
@marktaylor171 Жыл бұрын
There are many reasons why I wouldn't allow any "repaired parts" come into my shop. It's not a matter of if, but when they fail, they will cause a lot more damage than the hole unit is worth brand new. However, it is understandable when you actually think about what you're seeing. All of these videos that show assentully scrap parts being "repaired" are done in locations where everybody is very poor. These parts belong to a very old piece of equipment and are no longer in production. The few used parts are still in existence are expensive because they are no longer in production, and the owners know they can get a high price because of that. They can not afford that and definitely can't afford to buy another machine.
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
They still make new d343 heads
@chrishamilton5204
@chrishamilton5204 Жыл бұрын
The wobble on the valve guide lol
@HVASEA
@HVASEA Жыл бұрын
The big shot gets a table and chair ! Very poor conditions these workers must endure... Much respect!!
@misterpeppercorn3078
@misterpeppercorn3078 Жыл бұрын
I've watched a lot of these videos and these guys are amazing! Is this is in Pakistan?
@EarthSurferUSA
@EarthSurferUSA Жыл бұрын
Early industrial revolution, USA.
@HashiramaSenyu
@HashiramaSenyu Жыл бұрын
Yep
@andrewnelson4368
@andrewnelson4368 Жыл бұрын
Surely the welds will have blocked or compromised the coolant passages which would cause hot spots and head failure . . again!
@DaileyLabs
@DaileyLabs Жыл бұрын
those coolant passages where the reason it cracked. we went ahead and welded it solid for you. LOL!
@vetrieska11
@vetrieska11 Жыл бұрын
I think the same. Maybe under light load it will work, under heavy nope i think.
@philipkudrna5643
@philipkudrna5643 Жыл бұрын
I was wondering the same and believe that they must have welded the cooling passages shut. But that‘s probably what you have to take in stride. There is just no way you can fix the cracks and at the same time „save“ the cooling cycles(?). At least not by means they have at hand…(?)
@gmans2941
@gmans2941 Жыл бұрын
Is this a video on how to convert a 6 cylinder engine to a 3 cylinder?
@jonastappe8537
@jonastappe8537 Жыл бұрын
This is downsizing in 3rd world countries
@fundermentalist9473
@fundermentalist9473 Жыл бұрын
I gotta say that’s a fine job you guys did there with skills like this I’m confident you could repair anything… Well done 👏
@piotrpartacz8622
@piotrpartacz8622 Жыл бұрын
I m from poland in my country nobody can t repair head from cat c12, in pakistan it s possible good work i love repairs from pakistan
@KitLaughlin
@KitLaughlin Жыл бұрын
I'd be more convinced if I had seen the engine run, under load, after this. Still, brilliant field repair work.
@brianvalliere552
@brianvalliere552 Жыл бұрын
Does that repair come with the infamous tail light warranty?
@Denvermorgan2000
@Denvermorgan2000 Жыл бұрын
It’s guaranteed that, if it breaks in half you get both halves.
@samirmamedzade2964
@samirmamedzade2964 Жыл бұрын
Даже не знаешь, что сложнее, работа дантиста или эта.
@МихаилПетров-я6ц
@МихаилПетров-я6ц Жыл бұрын
то же про зубы вспомнил
@rottondog1473
@rottondog1473 Жыл бұрын
32:22 looks good except I'm just a little wary of the 3rd from the bottom ports
@Happyfacehotwheels
@Happyfacehotwheels Жыл бұрын
I guess there gonna go through the whole process again.
@craig7350
@craig7350 10 ай бұрын
Not going to lie, never seen a repair like that before. I imagine we'll see it back next week for more of the same.
@dougg1075
@dougg1075 Жыл бұрын
That’s what humans can do out of necessity. Amazing
@davidfrank2824
@davidfrank2824 Жыл бұрын
I absolutely love the fact that instead of throwing this away you went ahead and fixed it. You just don't see that anymore. And the United States we are quick just throw something out and buy something new. I would bet good money you would not find a machine shop that would have fixed this cylinder head. And if they say they can they give you an outrageous quote for the price. All the time hoping you make the decision to buy new. I think the biggest reason I can relate to these videos is for the fact I am sort of like these men. I will do everything I possibly can before throwing something away. I've never had a problem taking anything apart and ordering new parts to fix it. Now if it's something I really didn't like in the first place of course I don't fix it I strip it for parts. As always I made sure to give you a big thumbs up and of course I've already hit the subscribe button a while ago so I can only do that once. I'm really looking forward to your next video. I hope you and your families have a great New Year's.
@barrymacokiner9423
@barrymacokiner9423 Жыл бұрын
I saw my buddy’s grandfather fix a head bolt on his old tractor. My buddy and I were putting a new piston in the engine of his snowmobile when his grandfather took the tractor out of the shop to blow snow. 5 minutes later he came back into the shop. Said something was wrong, it was leaking anti-freeze. Tapped on the head bolts with a wrench and found a loose one. Pulled it up and it was broken off. Flashlights, drill, air, vacuum. He drilled into the remaining bolt, used easy outs to remove the rest of the bolt. It was a 3/4” bolt about 16” long that went from the head down past the cylinders and threaded into the block down near the oil pan. He drilled a 1/4” hole about 1 1/2” deep in each half of the broken bolt. 3/16” holes sideways through the bolt into that 1/4” hole. Welded 1/4” rod into the bolt using the 3/16” holes filling them with weld. Add the second piece and welded it all together. Took it over to his 10’ machinists lathe and turned it true. Reinstalled the bolt and went back out to blow snow. All happened in about 30 minutes. That man fixed stuff, not replaced parts.
@wellby5000
@wellby5000 Жыл бұрын
​@@barrymacokiner9423removing a broken bolt is not that uncommon even welding up cracks in blocks and heads is somewhat common place but what they did need persise machine work not what they did here.
@EarthSurferUSA
@EarthSurferUSA Жыл бұрын
That is all well and good, but if you can afford a new head for the machine, (and can still get one), that is nothing wrong with buying a new one, especially if you may depend on it a lot. The chances of this work breaking again in short time is too high of a risk if you need the machine with as little down time as possible, and too high of a risk for anybody who can afford a new one IMO. This--is all they can afford. Quite capable grinding surface machines I saw though. They could have finished the job if they had a good sized manual mill instead of that drill press. They must have sent the head out to get that machining finished, and the seats pressed in.
@paulhancock3844
@paulhancock3844 Жыл бұрын
You don't see it anymore because for most of the world, the man hours v cost v future reliability doesn't make it worthwhile. Ok for these guys on a dollar a day , hats off to them, but it's slave labour in action
@charliehustle2579
@charliehustle2579 Жыл бұрын
Developed countries: parts are cheap and labor is expensive where in 3rd world countries parts are expensive and labor is cheap.
@claudenormandeau9211
@claudenormandeau9211 Жыл бұрын
India is such an amazing place. I have there and enjoyed the time seeing all the various skills.
@thebeardedone1225
@thebeardedone1225 Жыл бұрын
I'd like to know if or how they drilled out the coolant tunnels, water jacket, they filled up when they brazed it. At the beginning of the video, you can see when They are grinding it, a coolant cavity. And the very last shot showed two outer coolant ports, but it would've taken a three foot long drill bit to reach all the way in. If they left it blocked off, that head would not last ten minutes before it cracked again.
@macalister8881
@macalister8881 Жыл бұрын
Just run long enough to sell it a sucker
@АнатолийПышенко
@АнатолийПышенко 8 ай бұрын
Целая индустрия кустарного восстановления двигателей! Молодцы мужчины!
@isladelobos
@isladelobos Жыл бұрын
I like the method the young people learn. this is a public job and any person can learn how to make real life.
@АлександрШмачилин-т6е
@АлександрШмачилин-т6е Жыл бұрын
Стала, как новая. Профессионалы.
@Болгарин-т5р
@Болгарин-т5р Жыл бұрын
Только просверлить под форсунку забыли
@humphet3750
@humphet3750 Жыл бұрын
@@Болгарин-т5р Клапана притирать тоже видимо лишнее
@владимирвасильев-д7д
@владимирвасильев-д7д Жыл бұрын
@@humphet3750 это в следущей серии... и сборка движка в песке и установка силой двух челов.. Потом опять разбор и все по новой . Их там много надо чем то заниматся...
@gnuzmaz8961
@gnuzmaz8961 Жыл бұрын
Да нормально ребята сделали, не пиздите. Просто у них задача узкая заделать трещины, остальное допиливание сделают те кто будет собирать движок.
@alexeygennadievych8913
@alexeygennadievych8913 Жыл бұрын
​@@humphet3750 они ещё сёдла не поставили, направляшки не поменяли и отверстие под форсунку не нарезали. Этот ролик про трещины, остальное в следующий раз.
@zahkam7322
@zahkam7322 Жыл бұрын
After the apocalypse , everyone will be looking for guys like THIS to help rebuild .
@patrickcase55
@patrickcase55 Жыл бұрын
Heavy equipment and flip-flops gotta love these guys
@ЛеонидПономарёв-з6ч
@ЛеонидПономарёв-з6ч Жыл бұрын
Молодцы ребята, знают своё дело. Их работоспособности можно позавидовать в таких условиях
@bubblegum9969
@bubblegum9969 Жыл бұрын
Мне интересно,на кого ты похож? Валух конченый
@Bonsikitn
@Bonsikitn Жыл бұрын
I wish someone would get a couple of these engines they repaired and test them so see how well done the repair is.
@techman9894
@techman9894 Жыл бұрын
Sad to think that these skill were common place in this country (Uk) when I was a young engineer. But the British government did not value engineers in those days and all the days since. Just out of my apprenticeship lots of my mates were leaving engineering and going to be milkmen and postmen as the wages were better. This was at a time when the mortgage rate was 17% not the piddly 3-6% it is at the moment. Its ironic that 3rd world countries (no insult intended) are competent in these skills with cleverly engineed home made equipment etc are doing what the leading countries of the world can no longer do, apart from a few specialist companies at huge expense. Respect to all of them.
@Skupik1
@Skupik1 Жыл бұрын
Meanwhile: EU doesn’t let you change your oil by yourself because of environmental concerns.
@miningking70
@miningking70 Жыл бұрын
Nice video, superior skill set! Pakistan #1 The best at self-sufficiency! That's how we do this! Keep building my brother's! Excellent AAAA skills!
@A_Stereotypical_Heretic
@A_Stereotypical_Heretic Жыл бұрын
😂
@ososcribww
@ososcribww Жыл бұрын
You work with what you have #KNOWLEDGE #STREET SMART #OLDWAYS ARE GOOD WAYS #2 CERTAIN LEVEL
@Непобедимый-ы7п
@Непобедимый-ы7п Жыл бұрын
Молодцы мужики, перед вами снимаю шляпу, такую работу проделать не каждый сможет. Браво!!!
@robertkaplan1146
@robertkaplan1146 Жыл бұрын
When the rest of the developed world will go into a depression I'm sure economies and small industries such as this will survive and be a valuable asset for their country.
@СергейМосунов-ь3з
@СергейМосунов-ь3з Жыл бұрын
Это те у которых руки из правильного места растут.))
@anthropicandroid4494
@anthropicandroid4494 Жыл бұрын
Astounding application of theory and technique
@doberman1984
@doberman1984 Жыл бұрын
How to distinguish an amateur from a professional? A professional knows what he screwed up. Maybe a period workshop. He may not have a laser measurement, but he knows how to use the available tools correctly and do a great job! It's a pity that the video has no commentary. It's monotonous to watch, but it's a great job in an old-timey style. I admire!
@honestjohn6222
@honestjohn6222 Жыл бұрын
No throw away society here , love it Great skills
@peterallam6494
@peterallam6494 Жыл бұрын
30/12 22 They have a Plough Grinder - ideally need to aquire a Jig Borer or Jig Grinder, or Universal Milling M/C. Blocked cooling passages ensures continued repair work. Were those smaller blocks used to surround the furnace ready to offer an exchange system ? What other services do they offer ?
@herenow2895
@herenow2895 Жыл бұрын
This guy is a dentist in his spare time.
@tammmacdonald7723
@tammmacdonald7723 Жыл бұрын
These fellas know how to treat scrap.
@chrisfuller1268
@chrisfuller1268 Жыл бұрын
Cool video! I was hoping to see it running!
@rconger24
@rconger24 Жыл бұрын
We have not seen these kinds of skills in America since 1903 when Charlie Taylor built the engine for the Wright Flyer with nothing but a drill press and a hacksaw.
@Virgocygni56
@Virgocygni56 Жыл бұрын
He also used a hammer right?
@TheClampettmobile
@TheClampettmobile Жыл бұрын
Fantastic how the arbor wobbles... precision work. when inches count; lets go decimeters.
@Virgocygni56
@Virgocygni56 Жыл бұрын
I think they use metric systems it it is more precise than accurate in the sense that it offers higher repeatability of the same error in the long run, unlike the british system that is more mistakenly accurate, but not precise.... Did you get it it?
@billchildress9756
@billchildress9756 Жыл бұрын
After being used to how repairs go here in the USA then to watch how others do it is absolutely fascinating and satisfying and it all works out fine!!! Give these guys some better stuff to work with and they would be unbeatable! Most shops would just replace a severely overheated and cracked head. Just give it to them and done!! Bravo!!
@junkmangeorge6363
@junkmangeorge6363 Жыл бұрын
The sad bit is, when all is said and done, and the head is re-installed on an engine, likely, as not, the head will be cracked, where it wasn't repaired, within a week. I have never removed one of these heads that wasn't cracked.
@RenaissancManEng
@RenaissancManEng Жыл бұрын
I like the wobbly valve seat grinder! I doubt it would pass a compression test but it might run at about 80% power.
@ChristLink-Channel
@ChristLink-Channel Жыл бұрын
... and likely keep running for at least 3 or 4 hours...
@bimocular4312
@bimocular4312 Жыл бұрын
When you see in the comments what you were thinking!!
@Khan-gy5lw
@Khan-gy5lw 11 ай бұрын
A painter just paints.. It's an artist who created monalisa.
@KhristopherTaylor
@KhristopherTaylor 7 ай бұрын
When we make the list for The colony ships to the next planet we got include some of these guys it is a must awesome job guys
@localvetUK
@localvetUK Жыл бұрын
Master craftsmen at work after carrying out 2 min risk assessment. 🤣🤣😂😂👍
@Hertog_von_Berkshire
@Hertog_von_Berkshire Жыл бұрын
Did we not see water-ways in the grinding stage? If so, how were they preserved?
@skyrizione8811
@skyrizione8811 Жыл бұрын
I was thinking the same thing
@paulbains9152
@paulbains9152 Жыл бұрын
Furnace welding cast iron . The white powder in the bowl is the flux . They filled in the water passages up to the Valve ? Theres a company in Seattle Washington , that specialize in this , with modern equipment . Ive done it on impossible to get antique heads with Ni - Rod . Cooling slowly after is very important , I bury them deep in floor dry crumbs . Takes 24 hrs to cool down , still hot in the morning , less likely to crack .
@pattayperformance
@pattayperformance Жыл бұрын
They should just use this video as the standard definition of eagle eye
@MECHANIK84
@MECHANIK84 10 ай бұрын
To są giganci 😮 W takich warunkach robią taką robotę 🙆‍♂️ Ogólnie to szacunek 👍 Ale jestem ciekaw jak długo to pojeździ?
@Saucelier
@Saucelier Жыл бұрын
The dude at 18:40 angle grinding with no glasses. Really testing the ol' safety squint there 😆
@megavolttvvideo4271
@megavolttvvideo4271 Жыл бұрын
The precision are 2nd to none, tolerances are only 2 fingers out.
@germanswede1781
@germanswede1781 Жыл бұрын
Watching this and my 5 year old says your watching minions without me! Lol 21:49 sure sounds like it
@johnphillips3512
@johnphillips3512 Жыл бұрын
True skills lost in America. I salute you
@EarthSurferUSA
@EarthSurferUSA Жыл бұрын
It depends on how long it lasts, doesn't it? If it cracked again on you in 5 hours of use, would you agree with your own statement? :)
@johnphillips3512
@johnphillips3512 Жыл бұрын
@@EarthSurferUSA just the fact they try and don’t have the throw away mentality, you think they will do all that labor just for a few miles. Cast iron can be repaired. Just amazing to me
@hamasmillitant1
@hamasmillitant1 Жыл бұрын
my respects to the welder, that must have been a hot job siting over a open forge welding
@ernestwilson5591
@ernestwilson5591 Жыл бұрын
Incredible what these guys can do. I've lost count how many cylinder heads I had to junk because a machine shop condemned it, or just couldn't fix it. If the shipping was reasonable, I would send these guys a lot of cracked heads for repair!
@Kevinchan-mb2tz
@Kevinchan-mb2tz Жыл бұрын
I rather buy a new one bro.
@wilkesjournal
@wilkesjournal Жыл бұрын
@@Kevinchan-mb2tz New ones aren't always available, bro.
@levali3699
@levali3699 Жыл бұрын
рубашку охлаждения заварили🤣😂😂
@владимирвасильев-д7д
@владимирвасильев-д7д Жыл бұрын
Не мелочитесь . Водой сверху поливать будут... чела посадят с ведром.. вообще не проблема!
@levali3699
@levali3699 Жыл бұрын
@@владимирвасильев-д7д 😂🤣🤣
@gilbertogiba4744
@gilbertogiba4744 Жыл бұрын
I've watched it before but I couldn't understand how this recovery of a Caterpillar engine made in the industry works again with the same perfection... But I found it interesting...!
@Virgocygni56
@Virgocygni56 Жыл бұрын
It will work to perfection as long as the compression ratio is reduced from a diesel cycle level to a otto Cycle... or maybe a tricycle...
@filmtajm35
@filmtajm35 Жыл бұрын
To all of you: Knowledge and skills are power.
@colinevans7134
@colinevans7134 Жыл бұрын
Good job guys love your videos
@DogSerious
@DogSerious Жыл бұрын
After just twenty miles of use, you know it will be back in for repair!
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