Easy second side setup with a ZeroClamp Base

[@ICON.Engineering_]

These guys are real Titans of CNC. Less useless talkings and no fancy tooling promotions - only CNC machining. Boom

[@BavariaCNC]

🤣🤣👍 Boom

[@raider1628]

awesome videos!!! no one ever does video on second ops and holding fixtures, would love to see you do more!

[@BavariaCNC]

thank you, more will show up soon!

[@wmt16]

Excellent. Really enjoy your videos. Thanks for including the tools, feeds and speeds. This is really helpful.

[@BavariaCNC]

you are welcome :)

[@dinesh19759]

Thank you. You helping us many things related to milling, tools, fixtures etc. Great job and keen on do

[@BavariaCNC]

you Are very welcome !!!

[@loukola5353]

Next time a guy comes to your shop with an idea or drawing for a part that he thinks should be maybe $200, you show them this video to see what it takes to make his part and why one off parts will always be expensive. Good video Bavaria. only showing the important stuff that actually helps you.

[@timccormick4561]

Thank you. Great video.

[@BavariaCNC]

Thank you

[@andredepaulagomes]

Your machining skills are truly impressive, wow... For curiosity, what is this part used in?

[@tinimind07]

Your fixture are osm 👌👌👌👌

[@BavariaCNC]

thank you!!

[@HuskyMachining]

I really want to get one of those pierson pallets so I can do 2nd ops like this on my little cnc too.... cool shit

[@BavariaCNC]

I watch the pierson stuff as well, they seem to be pretty inovativ!

[@HuskyMachining]

@@BavariaCNC I'm a 1 man, 1 machine shop for now so its hard to justify buying one of there rock lock systems but as soon as I have an excuse to I will. I love your videos man!

[@jamescerven4400]

That's an awesome fixture and part! What kind of quantity do you have to make for these?

[@BavariaCNC]

I do make those fixtures from a start of 10 pcs (i mean customer has to pay that) but here we had 400pcs so costs for it are not that big point

[@jamescerven4400]

@@BavariaCNC makes sense. Those are nice numbers!

[@3073Sean]

My jaw dropped at the site of your face mil?? and it's MMR. Impressive!

[@TikTok-ol4ol]

Dein Video ist Super! Mach weiter. Garant ZeroClamp, das beste Nullpunktspannsystem!

[@BavariaCNC]

vielen Dank! ja das System ist echt spitze!!

[@SoubhanAlah-i6k]

good job

[@BavariaCNC]

thank you👍

[@agg42]

How's the accuracy of the zeroClamp system? Does it actually repeat to less than 3micron like their advertisement claims?

[@Hanal503]

In the big radius..using rouding mill..so far...you need 2 passes.....rough+finish

[@reboottwo7897]

Ich hasse es ALu zu Fräsen... ich bleib lieber bei meinem 1.2714 :D Aber tolles Video. So ein Nullpunktspannsystem muss was tolles sein :D Grüße aus BaWü :D

[@nikolaiownz]

Nice job ☝️

[@Mabarz]

Awesome, can you tell me why you had to install the second zero point device and on top of that the fixture? Why not directly on the base zero point plate?

[@hdfanboy]

It would be purely for clearance. If he mounted the fixture plate directly to the base spindle clearance would become an issue. Adding the 2nd zero point device adds probably another 100mm off the table for extra clearance.

[@BavariaCNC]

Steven explained it pretty good! it is all about clearance to the table, I wouldn’t need it for this job, but I made it my own standard always to use it.

[@ShInYaKu88]

Ich weis genau, wieso ich dich abonniert habe ;) aus dem Kanal wird noch was ganz grosses im CNC-Bereich.

[@BavariaCNC]

Danke dir! ich geb mein bestes!!!

[@iFailMW]

Hey man! Don’t know if you answered that question already, but here it goes: what is the NC controller on your machine?

[@BavariaCNC]

Hi! It is a Heidenhain TNC 640

[@mennoschuil5516]

Why is the C-Axis is rotating when you milling in Top Plane?

[@BavariaCNC]

I plane in the part in the beginning and the machin will move A and C axis so it will match the meassurment ( I will make a video about it )

[@nickvantucci7326]

Why did you have the face mill take off the hat around the perimeter of the part first? What material are you cutting?

[@BavariaCNC]

those areas that are not connected to the part it self could easily cause damage to the tool / part if i mill them with the regular cut. So I take them away before it

[@diegoman123]

have you used another software to program, besides solidcam, to your components?

[@BavariaCNC]

HI, no so far I only used SolidCAM but I was happy so no need to change =)

[@jaden7646]

Das sieht aus wie ~150 - 200mm. Wäre das nicht auch im Schraubstock gegangen, oder war es eine größere Serie? Cool mal jemanden zu sehen der Solidcam benutzt :D. Die geschliffenen Schafte von ehemaligen Fräsern benutze Ich auch sehr gerne.

[@BavariaCNC]

Jein, ich hab das auch schon mit einem Schraubstock und Weichenbacken gemacht, welche die Form eingefräst hatten. Aber ich hatte immer Probleme es ganz parallel zu bekommen, was hier 100% isst und es ist einfach schneller beim Wechsel da ich 2 Platten habe. (waren 400 Teile)

[@jaden7646]

@@BavariaCNC :D. Bei 400 Teilen lohnt sich eine Stift-Aufnahme echt.

[@dreims9074]

Where is the zero point in this system and how do you put it ?

[@pozalujstapodpishus3062]

what cam system are you using? solidcam

[@BavariaCNC]

Hi I use SolidCam 2021

[@markwigglesworth8816]

what cam software are you running?

[@BavariaCNC]

I use SolidCam 2021

[@ipadize]

fräst ihr die Teile immer ohne KSS oder nur wegen dem Video nicht?

[@BavariaCNC]

Nein, ich verwende sonst immer viel Wasser, aber das sieht aufm Video einfach nicht so gut aus :)))

[@narzedziowniawbudowie]

what CAM do You use?

[@tobiasbrechelmacher3296]

wieso spannt ihr die Platte nicht einfach hochkant in den Schraubstock? Dann brauchst man nur eine und kann in der Maschine auf und abspannen. Und bei der 5 Achs wäre es ja egal wie das Teil drin ist

[@BavariaCNC]

ich komm jetzt nicht ganz mit. du willst das Teil hochkant einspannen? aber wie? Also damit du alles bearbeiten kannst, die Lage stimmt und das ganze nicht vibriert.

[@tobiasbrechelmacher3296]

ich würde die gesamte Vorrichtung hochkant an der langen Seite in den Schraubstock spannen, damit Zugang zu dem Schrauben auf der Unterseite habe.

[@darkom998]

I'm here to suppport you for spindle change 😭

[@BavariaCNC]

GREAT MAN! Thank You!!!!!

[@SubiPerformance]

geordert !

[@peterelektro865]

wat

[@gredangeo]

4:52 Need to get rid of your End Cards so they don't cover your video. If you intend to showcase the part like that.

[@BavariaCNC]

good point, I agree will change for the next ones