how to test and repair motorcycle CDI electronic ignition module coil system spark failure

In this video, I show you how to test and resolve Handa CID box module and coil issues related to an electronic ignition system spark failure. Sometimes it best of just upgrade to a more modern system. After riding this a bit more, Jake might want to convert it to a café racer or brat style custom bike - bad ass !
Video skits and parodies are for entertainment purposes only.

[@charbxcreation]

This videos feels like it comes from another dimension seriously: @02:10 "Make sure you don't heat it up too much. You don't wanna damage the fragile electronics" Proceeds to blazing it to hell. @02:25 "Now that the epoxy is off the circuit-board, I can carefully pry the board from the case" Proceeds to obliterate the circuit-board with a flat screwdriver Lmao

[@JosephSalas07]

don't heat it too much because of delicate electronics, the next shot you see is that it's on fire HAHAHA

[@michaelcluxton8057]

What is the part #to the boshe system u used

[@ronbrown9147]

michael cluxton did you find out the name of the part

[@janbradcaraan6951]

Joseph Christian Salas HAHAHAHAHA

[@rohanbansal2324]

LOL ikr

[@martyflint3849]

🤣🤣🤣🤣🤣

[@edgarmejia3876]

We need a full tutorial for connecting that Bosch Ignition system, and where to find it, great video man, greetings from Mexico

[@workingclassandproud84]

Yes agreed , any links pkease got a xs 750 virago here with a knackerd igtion lol.

[@spencerbrown6325]

I’m wondering the same thing.

[@mikefennelly3310]

Me to im in uk can't find it anywhere here 😢

[@crate8293]

How to fix your ignition system. Step 1. Light the old one on fire. Step 2. Buy a new one.

[@IchibanMoto]

that's over-simplifying it a bit ;)

[@marko17190]

:D

[@jEDAKISS999theshogun]

step 3:piss on it

[@surajpatel4559]

Ichiban Moto .

[@wcjcnc]

I thought the same thing. Lol. You can see he broke the circuit board trying to pry it out. Then says, ummm, I see some rust I better, buy a new one. Need to change the name of the video. Lol

[@advancednutritioninc908]

Amazing the guy can fix anything with a broken screwdriver and a small pair of vise grips! :)

[@tonycampbell9996]

Q

[@davidwilliamson9162]

So it’s now a points ignition

[@walterkersting6238]

@@davidwilliamson9162 yes, it fits in the case as shown and secured with screwdriver and vice grips.

[@lornespry]

You gotta like it when there is no heming and hawing, boring waste-of-time blah blah - just economical narration that expressly applies to problem and solution. GOOD!

[@mitsuiworld]

Brilliant! Brightened up my afternoon no end. Thanks!

[@davesstuff1599]

That little Bluetooth test light is awesome..

[@randyelviss4801]

I have just subscribed and I realise that your wealth of knowledge and expertise is just what I have been missing in my at home repair work. thanks for taking the time to share your acumen and insight with all of us. Cheers and five Ichiban Motors stickers to you.

[@IchibanMoto]

+Randy Elviss yay ! stickers !

[@kunalmehta9857]

@@IchibanMoto can share a link of the bosch ignition system or a description and where we can find it

[@PistNRods]

Bosch sure knows how to make some amazing parts.

[@IchibanMoto]

PistnRods those Germans make good stuff.... just look at the ShamWow !

[@dropembowman2720]

@@IchibanMoto was wondering if that could be used on a Honda shadow vt1100...

[@tomzeigler6432]

I liked that you gave it (6) 5 out of 5 Ichiban Moto stickers! You might have been a little high from the fumes after burning the potting compound.

[@nexpro6985]

@Ichiban Moto This reminds of when my buddy got stuck out in the desert with no sparks. Luckily I had one of those dollar store electronic cigarette lighters. We replaced the thumb button with one of my buddy's stainless crowns from his back tooth. Then using Nickletown assembly tape we got that sucker jammed just right in the spark plug hole. The piston would push on the lighter at just the right point to give a spark at BTDC. Couldn't have done it without inspiration from you dude.

[@martinrea8548]

Cool story, bro!

[@nathanjenkins4011]

Had to come check out the comments on this one after watching this epic masterpiece. I need those tool skills and that magical screwdriver. 🤣🤣🤣🤣

[@jasonludwick8634]

...this dude rocks! Love the baby vice grip shot (lol)...

[@barryrhyno3190]

thanks a million just installed one and it fired right up! very simple fix for no spark

[@tomwinney4977]

Where can u get it my honda dead too

[@rtrmotorcycles]

These Videos are great. I LOL at every one! Great SOH!

[@billrussell7672]

+Daniel Hegarty im a master mechanic but we can be really stupid about humor now that I get ichy I dropped 40 pounds per square inch on my blood pressure

[@billcogneeto7286]

yeap this is the first time I have seen this and new its a joke. The use of tools? lol and throwing the cover on the floor. so much fun stuff going on.

[@MrSuperpat]

Are those metric vice grips?

[@IchibanMoto]

of course. it's a Honda motorcycle

[@josephpettus3718]

That's hands down the best set of tools In service ,, I thinking the brand is "wrap-on" on that screw driver and this should be watched with the best you can get for free video tutorials.. the style of his Dis/And reassembling show what a master can achieve with years of knuckle busting

[@rapturedreamvision7205]

Holding the spark plug is a fine way to get a nice shock. You were lucky this time, Ichiban. On the bright side, the shock tells you it's working. Heck, you don't even need a spark plug when you test it that way. :) Yesterday I realized there are a couple of sets of points in my electrical box. They're going to stay there too. You never know. Also it is kind of an old times' sake thing.

[@jakobdavis93]

"Make sure not to heat it up too much..." Sets it on fire.

[@richardc7516]

GORGEOUS ... You are really crazy. Love...

[@morrisbjorkvallehrling6494]

those tools are so badass!

[@paddymccune8512]

I like that skew driver with the band aid on it

[@richardgoodwin3087]

More like 6 out of 6 stickers! Lol great videos though keep up the good work!

[@submoto]

Awesome! :-p (Yoda voice) Natural selection at its finest, your videos are!

[@IchibanMoto]

+SUBMOTO I practiced my Yoda voice in front of the mirror for three hours, then read the comment again. If everyone did this, your comment would have something like five kabillion thumbs up !

[@jamofalltrades9527]

thank you for the upload

[@ninjanelly3506]

Awesome as ever! I think all new bikes should come with that new CDI system......a real leap forward in terms of reliability and simplicity.Much better than the old system that needs constant adjustment and replacing every five minutes.Where can I get your test light.... that really is BAD ASS!

[@IchibanMoto]

ninjanelly350 It will take the industry time to catch up to advanced technology.

[@ninjanelly3506]

That's why you are at the cutting edge of technology Mr Ichy,leading the way as always!

[@paint951]

That's got to be the most awesome screwdriver I've ever seen LMFAS

[@IchibanMoto]

OG GAMER I have a video on how to make screwdrivers

[@andramalmsteen4807]

You need to come to Indonesia then i will teach you how to modify it with cheaper CDI but you can still get a good result. This old motor bike is so easy to modify if you are in Indonesia, we did it many time just because so many customer come to the workshop but they still love this old motor bike so much then the new one.

[@bentonrodeheaver2596]

Andra, please tell me if you know all about ignitions. I have a honda cmx 250 twin motor that is going into an off road frame. I will not be using any of the wiring from the bike. I just want an ignition that will produce spark to both cylinders. Does this exist? If so, I will buy it. I have machining skills also so ignition that is close to size I can modify. Thank you.

[@johnnycactus0]

vintage chic with modern reliability....ichiban does it again!

[@luckyfreeman5079]

i ned to get my bike working need to speak with ITCHIBAN [e-mail] no spark no juice at kill switch coil seems to go to ground on all contacts...need bosch kit number and how to instructions....please help thank you

[@steveneastland4128]

Absolute comedy classic, ‘make sure you don’t heat it up too much’😏

[@kennethlyon3829]

Lil campfire! Nice preparation. (It might work...) Thanks.

[@IchibanMoto]

+Kenneth Lyon ........smelled like marshmallows ;)

[@bikesound2]

If this is real substituting points to replace a cdi is brillant.

[@billrussell7672]

+Randy Smith hahahahahahahahahah

[@lessurette4772]

Installed points on my Honda big red up on the cam when I was 12, It almost ran but Backfired when I pulled it over and my whole forearm tuned black and blue. About 1982 those were the days lol.

[@nathanhollenbeck1878]

I upgraded my 77 kawasaki to that exact same bosch "modern points system" so sweet, requires no adjustment and prob Gained upwards of 50 hp😉

[@IchibanMoto]

Nate H bad ass ! that reminds me- I still need to build a diy dyno

[@jamiefoersch4048]

+Nate H what did you use i need to know

[@Mindoff85]

Nathan where can i get one of those ignition system?

[@billcogneeto7286]

At a joke shop

[@bloodyhell451]

Ignition systems. Piece of cake ! Oh how we laughed....... Bad ass.

[@cshopper1]

Love the tools!!!

[@doknosee7053]

Bad ass, nice video.. gracias senor.

[@TrucksNRats]

Where did you find that new ignition system? I need one for a 1983 alt 125 and a 1982 sp125

[@yannkitson116]

I just switched to the same modern Bosch ignition system on my GY6 motor. Now even a scooter can be badass...

[@IchibanMoto]

+Yann Kitson I need to get a scooter project

[@claudiodiaz9752]

+Yann Kitson Careful, the excess power can crack the engine block.

[@obeefenn]

Yann Kitson everyone has asked ickaban for the name of the Bosch part so they could do the same thing, but he has never told anyone the Bosch part# or the info to use the same part. could you please tell me what exact Bosch system you used so that I can get one? I would totally appreciate it 🤔 thanks

[@obeefenn]

@ichiban could you please tell us what exact Bosch system you used? I have the same exact bike and problem and your video doesn't help if we don't know where to get the part or what Bosch part for that matter. Thanks my friend 😊

[@asankawitharana5379]

it's good sir wish you all the best

[@JoeRocket-sf6qs]

Dude you just put that bike back in the dark ages,fucking points.

[@hiturbo1918]

Step by step to inspect current flow 1. Check Battery Voltage 2. Check starter relay 3. Check fuses 4. Check the starter magnet coil 5. Check Ignition coil 6. Check ECU 7. Check fuel lines 8. Check the ON switch.

[@milldabeast519]

I'm here for cdi repair we alrdy did all that bs. He melted it with a match and got a new one...really helpful

[@loganwork7024]

Forgot about the kill switch!

[@techmaven5900]

Next time you need to remove black epoxy, don't fight it with a match and cutting tool, just wait for a sunny day and use a fresnel lens from an old projection TV to burn it off. It takes badass to a whole new level!

[@IchibanMoto]

+john robert oh! top tip !

[@trashyjunksters7630]

sure wished you lived in Port Huron Michigan, I got a 77 TS 250 giving me hell with the wiring

[@alpurl]

"New state of the art ignition system." That was a breaker points and condenser trigger system. My 1974 Pontiac had that system from the factory. And they are older than that. They also require periodic maintenance, adjustments, and replacement.

[@sebastianreyes-schulze3276]

So would you not recommend putting it in your motorcycle?

[@alpurl]

@@sebastianreyes-schulze3276 never said that. Besides, my current bikes are the same model, one 83, one 85. Both use the same type of trigger that failed in the bike in the video. Those pulse generators are no longer available from the manufacturer. So, if mine ever do fail, I may have to resort to the same fix as was used in this video. Besides, the beauty of things like breaker points is that they are purely mechanical. They are completely EMP proof.

[@oluffriesthomsen7680]

Serious, that Bosch Ignition system is really a step backwards, points has not been used since electronic arrived. Just remember to adjust, now and them. Hope, that you get some better tools, and at the same time learn to use them.

[@thecelt4807]

awesom mate greets from australia hope all is still going well

[@Thehumbleguy]

I came here because i got honda rebel 125cc and it has no spark. Couldnt solve it myself. Sent it to shop they fixed it and it cost like 100 euros. In Latvia quite expensive since monthly AVG wage is about 500 eur. Then i run it for 1 day and it died again. Basically i turn it on it runs great and while warming up after 1 minute it died. And no spark. Then i took it to another shop and spent another 150 euros and it ran again. For a few days. Until same happened. I came in the morning to warm it up then it died. It's like it ate all the fuel from carb and died. But there is fuel. Thought it's cdi, but if cdi dies it stays dead. As much as i understand i took apart some stuff and checked wires and fuses. All good. (not 100% sure about wires) I am lost. Maybe you can help. P.S. Good luck with your channel! Subbed :)

[@michaellazerdog242]

Thanks for your information & work, Could you please post a link to the BOSCH IGNITION SYSTEM? THANKS in advance.

[@kinetikhockey8120]

I would like this part number of the Bosch item as well but I don't see it anywhere in the comments ...please/thanks

[@Headerflame]

Legendary!🤘🏼 Can I use the updated Bosch ignition lobe feeler with my Lunati big lobe ignitorator?

[@davesstuff1599]

Awesome glass insulated motorcycle cdi ignition troubleshooting instrument light.

[@IchibanMoto]

+David's Favorite Videos it's vintage, however still works like new !

[@christianhitrancis5380]

"make sure you don't heat it to much.".he says., ( as cdi box engulfs in flames ) nice!

[@lorddeuceington6043]

those honda cm's are indestructible little bikes!

[@martind349]

TCP squared away too well done socket 2ME needs ductape space tho

[@risc19]

A spork would have made light work of that epoxy.

[@emiliovianello4251]

This video is.. BADASS!!!!!!! 🤘😂😂😂

[@Shabass]

you make my day :D

[@dareallucifer3680]

Nice video man! Good job

[@Rudeboycycles]

Ichiban is the number one go to Moto tutes on this here interconnected set of tubez! Bad ass!!

[@omarhaider3035]

Thank you so much

[@2stroke4me]

That's the problem with those high performance, high tech bikes. That's probably a 2014 model, the 2015 model requires a supercomputer hooked up to it just for a diagnosis. Nice to see the problem could be solved with that modern Bosh module :) Does it give any performance increase?

[@IchibanMoto]

+2stroke4me oh, yes! Bosch makes good stuff !

[@nonaubiz8939]

I love it, break shit and then blame it on a bit of rust...guess I need a new part. LOL

[@taylort6491]

dont heat it to much boom on fire and doing everything with vice gripes haha to funny thumbs up bro

[@mac711]

Taped together screwdriver and vise grips. BADASS!

[@farhansamsuddin4946]

so it dosn't use CDI anymore ? is it give more power than original CDI do ? im just asking

[@stevecobb76]

no, but it is much easier to diagnose & repair. with points, you can see every part of the system and make adjustments or troubleshoot individual parts. This also gives you the ability to repair your bike's ignition on the side of the road with only a minimal set of tools. it kind of sucks when your motorcycle breaks down in the middle of the night when your on some dark country road in the middle of nowhere with no cell phone reception and creepy, foggy cornfields on both sides.. this is the type of mod that will save your ass from being stranded!!! and yes, I know that sounded suspiciously specific. :) and I know this is a old thread. but his question needed to be answered.

[@louisasheppard6147]

Love the Frankenstein looking screwdriver

[@rustysalami8088]

I did the same upgrade on my bike but i put the Bosch points on my handle bar so I can open and close them manually, you can fine tune the bike while you ride.

[@IchibanMoto]

oh, top tip! skill level ninja !

[@rustysalami8088]

arigatou gozaimasu

[@CheezburgerBrown]

What timing did the original CDI provide? did it change at higher rpm? it has fixed timing now.

[@stevecobb76]

I subscribed after I saw the last 5 seconds.

[@bentonrodeheaver2596]

Being a twin you're working on there, I want to replace the ignition on a cmx 250 motor that's going into an off road frame. So an alternator delete is in order. Need to know if this ignition will work for this swap? Thanks.

[@covky5486]

Can you tell me what the name of the part is that you use to bypass it with please

[@douglascoulter3986]

Can we get a product number on that part

[@jeremyhardig8397]

is there any link on the part number from the bosch part?

[@robertensley8216]

which wire do you connect rhe pick up coil to the points with also will it work any different if I destroy my cdi with a torch and a 30 ton press

[@michaelhudson3598]

WHERE CAN I BUY THIS PART.

[@sebastianreyes-schulze3276]

Have you found where yet?? Can’t find!!

[@brianrcaissie97]

@@sebastianreyes-schulze3276 looking 4 one to

[@021mr5]

Nickeltown Customs they sell these.

[@pollopiuytre]

This dude don't give part number I can't find the f part either

[@conraderb]

Haha, amazing ignition system.

[@thomasl7917]

Ok this had me going for a spell then I was like wtf is that or what is he doing hmmmm got me

[@nedj10]

what is the part number on the bosch system? does the trigger sensor that comes with the bosche system completely replace the pick up coil?

[@hollywood84660]

Great video

[@IchibanMoto]

Okoang Baker thanks for watching and sharing !

[@thecriticalpoint]

It would have been helpful to see where the wires from the new module went.

[@rosendoabriles8354]

you are beyond a master!!!! what brand are your tools?

[@IchibanMoto]

some are Ichiban, some are snapon

[@mickycoutinho1409]

Great video Sir, just wanted the part number of bosch ignition point.

[@haywoodyoudome]

You got KZbin but no Google? Look that shit up yourself. Stop begging.

[@markthryselius3991]

Do you have a part number for the Bosch ignition system

[@samdeleon06]

Also have a Honda Cm450. I would like to know if do you have any part number for the bosch CDI or a link to where can I purchase one? Been searching to ebay and can't find to see a bosch cdi fit for the cm400/450.

[@brianadam936]

I have a 93 Suzuki RM 125 my CDI Unit is also toast. I have the same problem can I get a Bosch Ignition System like that one. And will it work on my bike last where can I get one. Looking on the web now. Awesome video loved the ending!!

[@marcoantoniogalindolucches8085]

Nice a cm400, I'm rebuilding mine and looking for the caps for the ignition coil or a kit where I won't have to rejet my carbs.

[@nicholasesposito6289]

hey man i was wondering where did u get that ignition system i need one

[@jorgeelizarraraz8067]

@@Thesquad-di4gm what is it name part

[@nmrc7778]

what is the part number of that bosch ignitor switch do u think it will work on a 85 xt600 dirt bike

[@jamesgaszak3685]

I am very interested in learning how to make that test Light. Would love to see a how to video?

[@IchibanMoto]

+jeffrey gaszak excellent idea, I will add that to the list !

[@RioLajasWolF]

Nice video. Sir. I have a Honda Rebel (cmx) 450 from 1987. Recently my right spark doesn't have ignition so I started with the cheapest. I changed the sparks and still no spark on the right one. Then I changed the wires that goes to the coil. It worked the first time It started. The second time I started the motorcycle I had the same problem. When I was testing with my hand if there was pressure getting out from the right muffler I accidentally touched the muffler and I got an electric shock!!! Im thinking there a wire out of place and maybe the ignition coil got busted. any recommendations will be gladly appreciate it.

[@ashleylloyd7445]

Abimael Rivera Rivera yes check your wiring

[@md123420]

so that plugged into where the cdi did ya? so what is in the cdi case that was so easy to replace with a new one?

[@christiwerner5465]

I didnt see how that cover fit over those points, and he forgot to mention the the timing is going to be off by 10 to 20 degrees. OR the part # for the point set. Im going to try this on a Chinese bike Im having trouble with. Im going to use a car coil, condencer and what ever points I can get to fit...if it works, Ill let you know.

[@phrodendekia]

Did it work?

[@ashleylloyd7445]

Christi Werner of course it didn’t work

[@2stroketimebomb]

Now that's Bad Ass!!

[@tengin1990]

will this work on my 83 honda sadow 750 it has two cdi ignition boxs though

[@jaykatcher1769]

Haha this was very informative, that bag of weed in the background could have contributed to getting er done ??hahaha all turned out great in the end ,, 👍

[@ronryman5843]

This cdi would be nice for a 87js650sx jetski without spark. Hunting for inspiration here in MD. Very interesting power tester what's its description??? Thank you 😊

[@Technie87]

I both like this dudes videos and hate them whenever I actually need to know the exact method to repair things . .

[@tonyjeffery3]

you rock mr ichy

[@bikesound2]

Where did you mountain the condensor?

[@robertdixon995]

I like yr test light how does it work ?

[@KyleNotAKyle]

Where can I get one of those premium screwdrivers?

[@jeffschlund8622]

can you add a link to where someone can purchase this ignition system please? thank you