If this video helped you considering giving "THANKS" ❤ it goes to help making more videos like this.
@mikehanlon5 жыл бұрын
The ending is amazing. My favorite line, "it's giving me a reading of 1.6, well what does that mean? Nothing if you don't have the service manual".
@thejunkman5 жыл бұрын
Pretty much, since it is dependent on the windings from the factory's spec.
@frankdavidson96752 жыл бұрын
it dont mean any thing with a manual only that it not open that coil is nothing but a lenght of copper wire wrap around a piece on iron so as you apply a voltage it magntizes that iron the secondery winding is wrapped around that same iron so the magnetizem creates a high voltage inthe secdonary winding which go to distribtor and the `spark plug so there is not a lot to see with the ohmmeter
@rustmanoriginal3 жыл бұрын
One of the best videos I have seen for magneto systems.
@aaronspencer18806 жыл бұрын
Nice video, Junkman! May I please add that the resistance measured at 8:08 will vary significant;y depending on the make/model of multimeter used. Some cheaper meters may exhibit over 1 to 2 Ohm resistance in the leads and probes points alone. Different meters use different voltages to test for resistance and this will also significantly affect the result, especially when trying to test resistances at these extremely low levels. The best way to test coils is via an inductance test however, rarely do service manuals provide such data nor would many home mechanics have an inductance meter. Just food for thought before anyone decides to replace a coil because it is a fraction of an Ohm out of spec :)
@timmykneller89874 жыл бұрын
So do I need to get a manual? Lol. Thanks for the video!
@aderiley65923 жыл бұрын
Excellent video 👏 Thank you for making and filming this lesson in such a clear and easy to follow way, much appreciated 🙏
@AaronMartinCOOLVIDEO6 жыл бұрын
Great stuff man thank you for making this video. I love messing around with old motorcycles and occasionally does type of thing does happen.
@custompipes17 жыл бұрын
Great work thejunkman, well explained, direct and concise and as you say, teaching us how to fish. Cheers.
@bobbyj63874 жыл бұрын
Thanks for the video, very helpful and informative. We just bought an old 73 Yamaha CT1 175 that has no spark. Now we have somewhere to start!
@jpurcha4 жыл бұрын
Just bought a KE100 Kawasaki - no spark. Will test the coil tonight.
@buttole Жыл бұрын
thanks brotha, ill be doin this test tomorrow fingers crossed
@UpInSmoke546 жыл бұрын
Best way to check a stator is with a DVA(Direct Volt Adapter) adapter, static test (resistance )like the one shown in this video are not always conclusive, something you will get a good reading but the stator could still be bad. With a DVA the test is made with the stator still in the machine, turn the engine over and read the peak volt with the DVM. The problems with DVA test is there's not always data for this test in the service manual.
@Bias_Prineus2 жыл бұрын
That's not the best way, the best is with amp clamps and oscilloscope amp curves under load
@steelcantuna4 жыл бұрын
This system is similar to my 1957 Simplex Servi-cycle. Thanks for posting.
@thejunkman4 жыл бұрын
This system is very similar to almost every breaker point ignition.
@True2self_445 ай бұрын
Top notch instruction sir, thank you kindly 👍👍
@anthonyearnst93767 жыл бұрын
Excellent video. Thank you. I learned a lot
@donjayamaha61744 жыл бұрын
Hi is a bike alternater have permanent magnets for the rotator
@thejunkman4 жыл бұрын
Yes. It is how the field coils get current induced into them.
@joeyr25233 жыл бұрын
Great video and handy as I have a f11. However not sure if I have a lighting coil problem. Right hand side blinkers work front and rear brake switches work front left blinker stays on solid and rear left blinker and head lamp don’t work at all help! 😀
@paulhaines57552 жыл бұрын
Have you every used a single cylcinder CDI on a twin or a twin cdi on a triple engine (two cycle)? Will it work?
@anthonym2277 Жыл бұрын
My system looks identical to yours on my 1976 KM100. I'm getting 3.0 ohms on the black wire. What does it mean when resistance is too high? Pretty sure it's identical to a ke100 which calls for 1.1 - 1.6 ohms.
@thejunkman Жыл бұрын
It means the wires are degraded and causing higher resistance.
@clintonfaraon96463 жыл бұрын
Im actively building a yamaha 175 enduro with all different parts. The frame and wheels are 1969, engine is 1974, gas tank is a 1972, with new misc parts mixed in.
@thomaspencak58115 жыл бұрын
I have a 1980 Honda C70 with a 6 volt system. I have an original Honda manual for my bike and it does not state the stator coil Ωfor the magneto coil or the battery charging coil. If you have that in one of your manuals, can you reply with it. I am not finding any available magnetos as new and may need to rewind the coil, when I determine the problem. I have changed every other ignition component and still have a low voltage going to the spark plug. Enough of a voltage to show on an analog meter at about 60 volts, and still does not feel to good going thru my finger, but not enough to create a spark. Thank you.
@thejunkman5 жыл бұрын
I am assuming you mean you have a CT70. The Honda factory and the Clymer manual list 1.3k ohm for the primary coil. Typical range can be +/- 10% of this value. This must be tested with the breaker points open and the condenser wire un-hooked or you will get an in-conclusive value. Also your symptom could be a failing condenser, since you will have the flywheel off to do the other test, you might as well replace it and it is not a bad idea to replace the breaker points themselves as the contacts might be worn. You can perform a test on the ignition (spark plug) coil as well. Primary coil resistance 2.1-2.3 ohm (black wire to ground) & Secondary (high tension wire to ground) coil 9-11k ohm. However this test can sometimes be in-conclusive as the secondary coil is highly dependent on the primary coil. All these can contribute to a weak performance at the plug. You may want to check out CHP (classic honda parts) they have a lot of this stuff brand new, or suitable clone replacement parts.
@thomaspencak58115 жыл бұрын
@@thejunkman I have a 1980 C70 Honda motor bike, AKA a Cub70, or Passpor 70
@thomaspencak58115 жыл бұрын
@@thejunkman I have replaced all other components including diode, ig. Coil, condenser, plug, confirmed cut off at ig. Switch and kill switch.
@thejunkman5 жыл бұрын
@@thomaspencak5811 Ok, well they are the same engine either way.
@thejunkman5 жыл бұрын
@@thomaspencak5811 Then test the primary coil (under the flywheel), that is probably the culprit.
@wankyler3 жыл бұрын
My magnet coil is a bit oily due to some leakage. Would that spoil my magnet coil? Right now I can only start my scooter with a kick-start, not the ignition switch.
@thejunkman3 жыл бұрын
No. Oil will not effect operation.
@tjpeters997 жыл бұрын
Great video. Well presented and very illuminating.
@thejunkman7 жыл бұрын
+Timothy Peters thanks
@RisingSun02032 жыл бұрын
So if the coils test out ok could a no spark condition be a failed condenser? How do you test for that? Nice video, thanks.
@thejunkman2 жыл бұрын
There is really not a good test for those. Replacement is the best option because they are cheap. First check for grounding issues though
@abalter Жыл бұрын
Excellent video! Thank you!
@artbentley48873 жыл бұрын
I have a 1976 ke100. I can’t seem to find an ignition coil. Any idea where to find one . Thanks
@thejunkman3 жыл бұрын
Ebay, saved search.
@TG58793 жыл бұрын
Wow. Extremely informative.
@TheSpannerLab8 жыл бұрын
Thanks Junkman. That was easy to understand. Well done. I don't suppose you could do a little vid on the role and testing the condensor? Thanks either way.
@thejunkman8 жыл бұрын
+Lozz Mitchell I could and might however its kinda futile as the condenser is cheap and easy to replace, and you have to remove it any ways to test it.
@TAGCREATIVES5 жыл бұрын
6v coil or 12v coil in a 2 stroke motorcycle, how to tell a difference?
@fauxtrot475 жыл бұрын
Ritesh Singh Rathore He explains it in the video, The 12v coil will be always be larger in size because it has more copper wire wound around it than the 6v does. If your bike has 6v lights and 12v ignition the smaller is your lighting coil.
@JoeyMcGovs4 жыл бұрын
great info my friend, thanks for the knowledge!
@chriswalsh21756 жыл бұрын
I would like to know more! So in this service did you have to change that coil I would think so
@thejunkman6 жыл бұрын
I use this for demonstration purposes only but yes to use this Magneto and stator plate I would have to replace the coils by simply unsoldering them and soldering the new ones in
@bordelonchris73735 жыл бұрын
Great vid thanks. I see you're demonstrating on an F11. Where can I get a flywheel puller that will pull the F11 flywheel with 4 bolts? The Kawasaki tool 51001-259 is obsolete and the 3 hole puller won't work. Thanks in advance.
@thejunkman5 жыл бұрын
Yes, it is an odd pattern. I have a really old Motion Pro universal puller that has holes that fit this pattern (among other patterns) but it is not made anymore that I can tell. This one looks close, but have no experience with it specifically. www.amazon.com/Universal-Motorcycle-Flywheel-Puller-Suzuki/dp/B005SUUB6K I have used other "Pit Posse" branded tools/pullers with success so the quality I have experience is decent. You can make your own out of plate steel and some bolts. A 2 bolt puller will work using only 2 of the 4 holes, just have to be patient and some persuasion to bust it loose. Using only 2 bolts will risk stripping the threads as the load is only spread over 2 rather than 4 bolts. If you strip it is not the biggest deal as you can drill and tap to a larger size if needed. Hope some of this helps.
@bordelonchris73735 жыл бұрын
@@thejunkman Thanks. Thought of making one. Also looked at the 2 bolt puller. You think the 2 bolt timing gear/steering wheel puller will work? That Pit Poose might work too.
@thejunkman5 жыл бұрын
It might, as long as it is slotted so the distance between bolts is not fixed.
@josephvarona97736 жыл бұрын
hi the junk man how can you tell by looking at the coils what is lighting,charging and magneto coil? thanks
@thejunkman6 жыл бұрын
You can't. Yoy will have to follow the wires, or read your service manual and it will tell you.
@josephvarona97736 жыл бұрын
@@thejunkman ok thanks, and one last question how figure it out if the coil is damage by looking at it?
@thejunkman6 жыл бұрын
You can't, you need to test it like I did in the video. This will require the manual for the specs.
@P1nk_St4rs-g9e8 жыл бұрын
i converted my motorcycle stator to battery operated and I'm having problem about lost of electricity during running position and there is something building up on the positive side of the battery. What do you think is the problem?
@thejunkman8 жыл бұрын
I am not sure what you mean you converted the stator to "battery operated" the stator is what gets its current induced via the spinning magnets.
@andrewziegler26082 жыл бұрын
1.6 could be good for a cheap meter with resistance in the wires, you gotta test that first to get a baseline
@cluelessbeekeeping13223 жыл бұрын
Hoverboard! I remember I had one as a kid! I broke my collar bone 3 times using one! It was so much fun!
@thejunkman3 жыл бұрын
Lol, ok.
@hambrisahrum35347 жыл бұрын
i have a problem, new regulator very hot and my new batery just buy easy to loose charge and kill my batery...when i charging it's batery fail to charge....why can give info to me what is that problem,...my stator got problem or another, i just change many part for my motorbike, new regulator,new cdi,wiring already check, new batery, ...sometime exzose come out white smoke...my virago xv250..
@thejunkman7 жыл бұрын
This post is very hard to read. I am not sure your question or what your trying to communicate. I understand your battery is draining, but that is about it. With the bike off put a volt/amp meter between the positive terminal and positive lead and see if there is any current draw with the key off.
@gingerramsunder95444 жыл бұрын
@@thejunkman how.to.set.dkw.points.3.cyl
@paulhaines57553 жыл бұрын
1992 Kawasaki KE100 magneto exciting coil - do you think resistance of 2.7 (spec is 1.0 to 1.6) would cause no spark condition? Considering rewinding myself to see if I can get it to work. Sorry to bother you with more questions.... Thank you so much for this vid. It's great.
@thejunkman3 жыл бұрын
By your test result yes, the resistance is too high.
@paulhaines57553 жыл бұрын
@@thejunkman Thank you so much! Just for experimentation sake, I unwound the wire from the coil. I tested the end to end resistance and it was about 2.7 OHM (the same as when loaded on the bike/assembly). I then cut off wire until I reached an end to end value of 1.6 ohm and it took removing approx. 25 or 30 feet to get there. The remaining wire is about 50 feet long and produces 1.6 ohm. I don't know what this means, really but I thought you might appreciate the information.
@damonwagenaar70292 жыл бұрын
How do u get the stator off
@thejunkman2 жыл бұрын
Usually just 2 or 3 bolts hold the stator plate on.
@SUPERDUCKcromobe7 жыл бұрын
well presented, thank you for good information
@0073806 жыл бұрын
The heaop running is probably whats causing my 750 shadow to stop running after I drive about 5 miles. It will start after I let it set for about 30 minutes.
@thejunkman6 жыл бұрын
Heat? Yeah probably. Grab a manual and test your coils. www.thejunkmanadv.com/repair-and-service-manuals.html You can purchase a manual using an affiliate link, helps me keep making videos.
@glennspeeds7 жыл бұрын
Hello! How do you know which coil is for the ignition and which one is for charging the battery. I guess the manual will tell but can you tell by just looking at it?
@thejunkman7 жыл бұрын
Yes, which ever one goes to the points on this style of ignition or the one that then goes to the CDI box.
@glennspeeds7 жыл бұрын
thejunkman thanks man! I have a Honda atc Big Red that fouls spark plugs regularly. At first I thought it was the carburetor but now I think it is from a weak spark. Have you ever seen a bike that had spark and would run but the weak spark wouldn’t let all the fuel burn?
@thejunkman7 жыл бұрын
Yes, and usually it is a mag coil problem or a point problem.
@glennspeeds7 жыл бұрын
thejunkman ok thanks again! I will check it out.
@Bubbasoffi13 жыл бұрын
Always test your lead resistance first to obtain the proper coil resistance result.
@michaelllewellyn72152 жыл бұрын
Good video but the test leads could well be 0.2 ohms each so short the leads and remove that number from the test results Also the wire to the coil may or may not be includes in published results I think we can say that coil could well be OK Maybe cleaning the coil earth connection could well lower the resistance a bit . I do not think the coil itself is going to be at fault if it is only fractionally above the spec. If it was low then yes it could have shorted turns
@lh984 жыл бұрын
can a coil go bad in a way that throws off the timing of the spark? I am working on a kawasaki engine for a john deere riding mower and it has spark but seems to be firing at the wrong time blowing flame out carb indicating early fire. key isn’t sheared and magnet lines up with last edge of the coil at tdc so i’m baffled
@thejunkman4 жыл бұрын
No. Your problem us jetting. It could be a rich condition for some reason.
@lh984 жыл бұрын
thejunkman thing is the riding mower just up and died while mowing along with no symptoms except the occasional backfire some days. will not start or fire at all other than a backfire and flame out the carb. if it’s got fuel compression and spark shouldn’t it have some ignition at all? valves are fine, very slight leak which I just lapped the valves to correct but nothing enough to cause this. even rich the gas should ignite some in the power stroke i’d think
@thejunkman4 жыл бұрын
That is the thing, it is igniting the fuel and spitting it out the carburetor. I guess it still could be a magneto coil problem not firing all the time under compression. Usually those motors don't have a spec to check like indicated in the video.
@poolman86765 жыл бұрын
hi junk man, how do you test the CDI on a 85 2-stroke Honda CR500?
@tkmofficial12856 жыл бұрын
Great Video brother!!!
@Jimmyzb366 жыл бұрын
Please do a video on the Yamaha AT3 dynamo.
@thejunkman6 жыл бұрын
I would need one for demonstration. But a manual and the basics shown here will help
@timgordon69786 жыл бұрын
Will a voltage regulator Kaze no spark situation on a Yamaha 1300
@nickblackwell79375 жыл бұрын
Voltage reg pretty much just regulates the voltage
@firworks8 жыл бұрын
Nice video junkman. People are terrified of troubleshooting anything electrical but it's really not difficult nor does it require an EE degree. Also what happened at the end there? Cat broke down the door?
@thejunkman8 жыл бұрын
Flubbed my lines and the wife behind the camera noticed it.
@aakritipradhan22305 жыл бұрын
♥️♥️♥️♥️♥️🔥🔥🔥🔥🔥😍😍😍😍🌄🌄🌄💋💋💋💋💋💋♨️♨️♨️🌄🇳🇵🇳🇵🇳🇵🇳🇵🇳🇵
@plusblood5101 Жыл бұрын
Thats awesome video
@matbogbrygmail7404 жыл бұрын
Very helpful video. I have been struggling to find help on troubleshooting my '74 MC1M, which has no spark. What's the best way to communicate with you?
@thejunkman4 жыл бұрын
Start by replacing the points and condenser if you haven't already. Then proceed to test the coils resistance per the manual .
@matbogbrygmail7404 жыл бұрын
@@thejunkman Is the Clymer manual good?
@matbogbrygmail7404 жыл бұрын
Also need to verify what year mine is. The VIN on the head tube is MC-507593. Do you have a way to verify year and model?
@thejunkman4 жыл бұрын
Yes, it is nearly identical to the factory manual, except it has more pictures and more explanation and the grammar is better. Buy one here if you like. tinyurl.com/mc1manual
@thejunkman4 жыл бұрын
It is a 1974 MC1M
@bordelonchris73735 жыл бұрын
Can you do a video on setting point gap and setting timing with a strobe light on an F11?
@bashirhussain21156 жыл бұрын
Can a point system converted to cdi ? My bike honda cg 125 1990 model point. Now the point are not available in pakistan new honda bike are cdi system.
@mahmudulkarim35397 жыл бұрын
Hello dear,my cub50 honda don't get current to spark plug.what is problem ,I want to know this.
@thejunkman7 жыл бұрын
Did you watch the video? It shows you some ways to diagnose the problem.
@afstar1017 жыл бұрын
Hi there mate, I've got honda activa scooter and what happens is everytime i pressure wash for cleaning the scooter won't start for almost 10 to 15 mins and then it starts after it dries off a bit. Also when on highways when i ride it for too long i feel alot of resistance in the engine and loss of power, i guess it's the coils that are heating up and causing the problems ? What are your thoughts on this? Should i replace the coil? I already cleaned up the carb, sprak plugs and air filter though !
@thejunkman7 жыл бұрын
+aftab malvi I would use some dielectric grease on all connector. That will help with you water problem. The drivability problem is jetting related. I have a video on that
@afstar1017 жыл бұрын
thejunkman you mean inside the coil assembly?
@thejunkman7 жыл бұрын
+aftab malvi no the electrical connectors
@Therealmonza7 жыл бұрын
Hello I have a 94 kx 80 it fired and ran shut off then it would fire and die I pulled the plug and had weak spark put a new plug in and had no spark after that I checked the kill switch it was a litte corroded I disconnected it and still no spark and checked all connections nothing bad. any ideas
@thejunkman7 жыл бұрын
+Eric Hess check your magneto cold resistance per the manual. They are probably near the limits.
@naveedaka6 жыл бұрын
how does the length of trigger ridge affect in four stroke bikes flywheel
@thejunkman6 жыл бұрын
Not familiar with that term
@naveedaka6 жыл бұрын
thejunkman ..sir...i mean four stroke bikes have timing trigger rigdes on outer side of flywheel...but they differ in legth ....some are small...some are long...why??
@thejunkman6 жыл бұрын
I would have to see a picture of what you are talking about. Post one to my website in the comments.
@naveedaka6 жыл бұрын
thejunkman ok sir...thanks
@joshsamuelson17938 жыл бұрын
Great vid.
@davidsteele97647 жыл бұрын
I have recently purchased a 1983 KX80 and was wondering if it would be alright to just buy a coil Magneto and CDI off eBay would they work the same as original
@thejunkman7 жыл бұрын
Given the vagueness of "magneto and cdi off ebay" I would probably say no, unless it states it will physically fit on your machine.
@whydahell38167 жыл бұрын
I have a 2000 Polaris scrambler 500 HO 4x4. I've changed, stater coil, pulse coil, CDI box, voltage regulator, ignition coil, and in line fuses also key switch. I have bypassed the key switch and handle bar on/off slide bar starter switch. Have spark from black wire CDI box, still no fire. I checked ohm resistances on all parts new, and old. Still no fire. I can only figure it's a grounding issue. Ignition coil negatives are not getting the correct reading on ground side top and bottom. I don't know what to do except change EVERY wire. Thoughts pls
@thejunkman7 жыл бұрын
Are you following the procedure outlined in the Polaris manual? That second to last sentence might be where your trouble is, however I don't understand what you mean.
@whydahell38167 жыл бұрын
Thanks for the reply man!!! I test the ignition coil tab and get good reading. I test the coils ground and I don't get, .05 I get a higher reading. So, what do I do to get a proper group reading? I cleaned up battery, solenoid, and ground cable going from engine to frame. I don't know what else to do. Unless new ignition coil is actually bad. (it's happened to me before with new parts).
@whydahell38167 жыл бұрын
yes I am following procedures. To the T
@thejunkman7 жыл бұрын
Well if you can't get the ohm reading from the "new" coil, per the manuals instructions, then I would say you have a defective part. I am not intimately familiar with your quad so I have to assume you are testing it correctly.
@whydahell38167 жыл бұрын
I'm very grateful for the reply man!!! I've been stuck on this for a while. I'm testing correctly as far as I can tell. Ground from coil to one test lead, other lead to engine case. I just don't know what else to do to get a proper ground reading other than change the coil. So, I ordered a new coil, and also a used "working " one from eBay. All I can do is try them at this point I'd guess. I'm a machinist /millrite for 26 years, no electriction lol
@doctorash276 жыл бұрын
Hey junkman, great video. I have a question. On a points system, while using a test light should I see a flashing light at the wire that goes to the coil? Could you elaborate on testing a system with a test light? I’d appreciate any input.
@thejunkman6 жыл бұрын
You might or you might not. Adding a light bulb in the system ads more resistance that the coils are not designed for. I know what you are thinking and it would be an inconclusive test. This is why the manual's state to test the resistance of the coils to determine if they are good/bad.
@jawadaloribi89295 жыл бұрын
You can help me .. I have a Yamaha Majesty 250 model 2014 and there was a problem in the scooter .. I appeared code number 76 and since that does not work .. Do you know only what this number 76 symbol .. Please help me I am tired .. Greetings
@thejunkman5 жыл бұрын
I have no idea what a code number 76 is. It has diagnostic codes? Never heard of that in scooters. I would check the service manual and see what it has to say.
@jawadaloribi89295 жыл бұрын
@@thejunkman Thank you ... I would be thankful .. Waiting for your reply
@thejunkman5 жыл бұрын
No, you check your service manual that you bought for the bike. We don't have access to this model here in the USA.
@jawadaloribi89295 жыл бұрын
@@thejunkman Thank you
@Paint0nBrush7 жыл бұрын
why do you use DC ohms instead of measuring pulsed DC impedance?
@thejunkman7 жыл бұрын
Because that is how the test is done per the procedure in manual. Nearly all coils in magneto ignitions are tested this way, irregardless of bike make/model. The spec or range of a "good" coil will be different (obviously) for a different model of bike, but tested just the same. All that is happening here, and this is explained in the video, is magnets in the flywheel are inducing current into the coils as they spin around them. Improper resistance within the coils by a break in the wire, degradation of the insulation between the wires and core will cause a change in this resistance and thus induction will not occur.
@112879jcarlos7 жыл бұрын
some of these bikes don't use DC voltage, they Pruduce AC voltage.
@albycortez19925 жыл бұрын
My flywheel makes noises when i shake it. Is that bad?
@thejunkman5 жыл бұрын
Yeah, means a magnet is loose.
@naveedaka6 жыл бұрын
can you tell me how bike with a dc cdi starts even without a battery
@thejunkman6 жыл бұрын
The flywheel contains magnets that pass by the coils of wire wrapped around an iron core. The magnets induce current into the coils, the current is then briefly stored in a capacitor and then that current is released to the primary windings of the high tension coil to then be induced into the secondary coil, stepping up the voltage strong enough to jump the spark plug gap to reach the ground.
@jpurcha4 жыл бұрын
Ok 1976 Kawasaki KE100, Ignition Coil (specs for primary winding 1.9~2.3 ohms, got 2.6 ohms); secondary winding (spec. 10K ohms, got 10K). Is this ok? Ignition magneto coil (specs. 1.3~1.5 ohms, got 3.2 ohms ..... no good. Be kind and rewind.
@thejunkman4 жыл бұрын
The ignition coil is probably "ok" as it is really hard to get an accurate reading on the primary winding because it is also dependent on the secondary. Your problem is with the magneto coils as they test out of spec. Basically all the "energy" is generated via induction into those coils first so if they don't test in spec then it really doesn't matter if the ignition coil does or not.
@myvehicle56026 жыл бұрын
I have just stuked with installing the ignition system of honda cd 90. I have disassemble every part of the engine and reassemble them after cleaning and applying lubricating oil on some parts.I am a self learner but now I have a trouble with installing ignition system. I set the statar and then I don't no hove set up wiring that are ahead on my proccess. I would be very much thankful for you to if you can help me to finish this work by giving me information that are required. I want to know how statar wires connect to the next component and what is that next component.then how the spark plug connect to the battery and what are the other component related to the ignition system that I want to be aware, such as mechanical breaker,coil .......I would be much oblidge if anyone can help me.!
@thejunkman6 жыл бұрын
Go here www.thejunkmanadv.com/repair-and-service-manuals.html Scroll to the "Typical Honda/Chinese Clone CDI wiring" Ignore the color coding but it tells you which wire and connector goes where.
@myvehicle56026 жыл бұрын
thank you!
@SinnerSince19625 жыл бұрын
I had no idea the limit on resistance could be so minuscule and cause a problem. We're talking tenths of an ohm??
@thejunkman5 жыл бұрын
Depends. Typical is 10% +/- of the target value.
@Hillsiderusto7 жыл бұрын
this vid was a great help! I do have a question about soldering the condenser- do the coils have to be soldered to specific contacts on the points or can they just be joined and soldered to one contact ? 74 KS125 same unit as you're showing
@thejunkman7 жыл бұрын
I am not sure I understand as the condenser connects with a fork connector to the points. Its only job is to briefly store energy ,that is induced from the coils, to jump the points when they begin to open, which fires the plug.
@Hillsiderusto7 жыл бұрын
thejunkman My condenser has 3 wires soldered on. On on side of the fork the wire from the excited coil and the black output lead, the other side of the fork has the wire to the points soldered on. I have been told that I can join these wires and solder to the top of the condenser
@thejunkman7 жыл бұрын
Sounds like you can.
@cfcasazza7 жыл бұрын
Great Video. Thanks. I followed your procedure and it turns out I need a new magneto ignition coil for my 1975 KS 125. Do you know if there are any electronic ignition conversion kits for the old kawasakis since I am unable to locate a replacement coil. Thanks
@romuloparrilla19987 жыл бұрын
I DO HAVE A 1980 KAWASAKI KE 100 WITH BREAKER POINT IGNITION THAT WONT START,THE LIGHT ON THE NEUTRAL SAFETY SWITCH TURNS ON EVERY TIME I TRIED TO START IT. SO IS THAT MEANS THAT MY IGNITION SYSTEM IS WORKING???MY SPARK PLUG DONT HAVE ANY SPARK TOO.SO MAYBE MY COIL IS BAD THEN?PLEASE HELP THANK YOU
@thejunkman7 жыл бұрын
+romulo parrilla no, the neutral light has nothing to do with it. Test all the coils. I have those values on my website.
@kevinstearns41988 жыл бұрын
question i replcad the stator and cdi in my 87 kx 250 it backfires the head gasket is leaking i think its sucking in air? ideas? it leaks in the front oil from the gas.
@thejunkman8 жыл бұрын
Replace the head gasket first before trying to diagnose any other problems. The rest of your sentence doesn't make sense.
@kevinstearns41988 жыл бұрын
i know its leaking oil from the premix. i will replace the head gasket first thank you.
@thejunkman8 жыл бұрын
Kevin Stearns Let me know how that works out.
@kevinstearns41988 жыл бұрын
i will
@kevinstearns41988 жыл бұрын
i replaced the head and base gasket and the sob still backfires.
@wessley29blakely5 жыл бұрын
Two of my magnets are black what does that mean?
@thejunkman5 жыл бұрын
Probably just a variance in manufacturing
@Thorrian7 жыл бұрын
hi. What can cause burning the coils?
@thejunkman7 жыл бұрын
Burning the coils? I am not sure what you are asking. Coils can fail for a number of reasons, most commonly is the degradation of the insulation between the core and the wires (winding). This material degrades from age and vibration over time, especially in 40+ year old bikes.
@Thorrian7 жыл бұрын
thx for your respond. by burning i mean, the coils where melt down (2 of 8 if im not mistaken) and they where black, like they where overheated.
@ricardoheleno86705 жыл бұрын
Hi, First place, thank you for the video. Second place I would like to contribute with some good practice hints regarding resistance measurements. When measuring low resistance values with tight tolerance intervals you should take into account the multimeter cable resistance. You can do it easily just by joining the probes. The cable resistance value must be subtracted from the final measurement. Also, the contact resistance between probe and wires is also significant in this measurements and proper contact must be ensured.
@tomb84307 жыл бұрын
Hey Junkman, awesome videos... is there a way to test if the CDI advance is working on a Honda 50/70? What would the procedure be? Could you explain or make a video? That would be awesome... cheers!
@thejunkman7 жыл бұрын
+Tom B i am not aware of a test for it
@tomb84307 жыл бұрын
So is it the case that the CDI firing sensor just gets bolted into place near the flywheel, and that's the end if it? No adjustment?
@thejunkman7 жыл бұрын
+Tom B no, it is not adjustable
@tomb84307 жыл бұрын
Thanks Junkman! Keep up the good videos !
@marcrichter9345 Жыл бұрын
Thank you sir!!
@ProjectRedfoot6 жыл бұрын
Duuuude, I kinda get it now!
@thejunkman6 жыл бұрын
Great! Then I did my job well.
@craigwilson82552 жыл бұрын
Awesome... the factory manual doesn't show how to test the cdi unit or whatever they used to be called. Cool
@yoursstudybangla6 жыл бұрын
Plzz post the tvs xl super st coil connection
@thejunkman6 жыл бұрын
I have no idea
@ridingstuffed4 жыл бұрын
Very helpful
@Jack-ns5zc5 жыл бұрын
This is great but i own an awkward bike made an awkward company that don’t supply manuals for their bikes. Great
@thejunkman5 жыл бұрын
That sucks, because unless you know what the correct ohm ready should be, you won't know if a coil is out of spec. As stated in the video, it is the wired that is wrapped around the core that determines weather the magnets will induce a charge to them.
@Jack-ns5zc5 жыл бұрын
thejunkman I’m gonna look for a new one from another bike maybe, it’s just a pain because i didn’t wants to. But lifes not fair
@Ex-fk4nr7 жыл бұрын
Hi...My motorcycle stator looks a little bit differerent there are 3 coils one of them lools like those on your stator but two other looks like those coils that are used on transformers....there is no pickup coil or break point....one day it sudently stopped working I wanted to check the pick up coil but could'nt find any pick up coil anywhere any idea how can I find that...thank you...nice video by the way
@thejunkman7 жыл бұрын
Your service manual will outline the procedure and specifications specific to your bike for testing. Sounds like you have a CDI equipped bike which the testing is the same, just have to know what the ohm readings should be. If you need more help, post a picture to the comments on my website. Link in the description.
@Ex-fk4nr7 жыл бұрын
I don't have a service manual.Have a look i've send some photos on your website....thank you
@vulwatin4 жыл бұрын
anyone notice the hoverboard on the wall....
@thejunkman4 жыл бұрын
I did 😉
@yahiyashaikh91468 жыл бұрын
thanks to inform.. I'm trying to restart my old junkbike...
@marienoeldavrincourt38255 жыл бұрын
I'm
@xxxxcoolhandluke5 жыл бұрын
Excellent
@tomken59192 жыл бұрын
This was awesome. Thankyou
@2strokeowner6 жыл бұрын
Good
@thejunkman6 жыл бұрын
Thanks. Be sure to check out other videos and my website for more information on this topic.
@scalecraft46634 жыл бұрын
exellent ! thanks
@Brigantine20086 жыл бұрын
Good video
@TiberiusStorm7 жыл бұрын
I thought black wires were generally a Ground. 7:31
@thejunkman7 жыл бұрын
+Shaine MacDonald "Generally" is the operative word. The color of wire is bike/application specific. Most vintage Japanese bikes are BLACK or BLACK/WHITE (striped). Always refer to the service manual for proper info, thus why I stressed this at the beginning.
@TiberiusStorm7 жыл бұрын
I always use a service manual!
@thejunkman7 жыл бұрын
+Shaine MacDonald then your good to go!
@georgefox85394 жыл бұрын
Hey Junkman - love all your videos. have watched all the barn fresh series multiple times as I work on my 1971 Kawasaki F6. question on this video: my service manual spec for Magneto ignition coil resistance is 0.5 ohms. I am getting a reading of 1.7 ohms. is that definitely the Primary coil that needs to be replaced? just want to avoid buying an un-necessary part and all the soldering if it isn't. will the two leads of a "good" primary coil have resistance of 0.5 ohms also so I know before installation?
@thejunkman4 жыл бұрын
In short, yes. The a "good" coil will be within 10% of the stated value (.5 ohm). Too far on either end of that 10% range means it is just on the fringe of being about to successfully induce a charge from the magnets whizzing by the coil.
@georgefox85394 жыл бұрын
thanks JUNKMAN!!
@georgefox85394 жыл бұрын
@@thejunkman so I just bought a supposedly "NOS" Primary coil part number 21049-013 on ebay and it is reading 1.5 ohms across the two leads (not installed yet). I am interpreting your comment that it should be reading 0.5 ohms so it is not a good part, right? I also get 1.5 ohms when I measure across the original Primary coil leads.
@thomasevans14283 жыл бұрын
Brokene coil wires mean bad stator
@jorgeacampos.52745 жыл бұрын
Thanks.
@frankdavidson96752 жыл бұрын
you dont need a ohmmeter to check a coil if yoy suspect a coil???? pull spark plug wire off inset a scewdriver in t he plug wire hold about 1/4 inch from eng spin eng, you will see spark jump from screwdriver to the eng that is all it can do no problem if no spark you have a problem check keyway in flywhell and shaft they will break some time its rare that mess up the timming need to replace key in the shaft if you take flywheel off check the points and condenserif points are pitting replace condenser clean or replace the points
@thejunkman2 жыл бұрын
If you read your service manual it will explain how to test just as I did. The other stuff is addressed in the video.
@mdsoto38934 жыл бұрын
What is your Facebook page?
@thejunkman4 жыл бұрын
facebook.com/thejunkmansadventures I also have a website with more information. www.thejunkmanadv.com/
@sailasmanja97754 жыл бұрын
Whaal this is great
@rampagemototv20232 жыл бұрын
newbie here
@muhammadtashkel29864 жыл бұрын
The point bike is better that CDI
@tomlee4322 жыл бұрын
You never ever test an electronic ignition with an old analog meter. A DVOM must be used. Reason. An old analog meter can impart a small amount if voltage in a circuit, it can and will become a player. That can seriously damage components in the system. A DVOM or digital volt ohm meter also know as a multimeter, does not add any amount of voltage to any circuit. So it is the system standard test tool. So remember, analog is in the game, dvom just opens the window so you can look.
@joe241able7 жыл бұрын
i am so sick of hearing about magneto my bike needed one its finaly in lol