Interesting modular connector with a few issues

  Рет қаралды 110,112

bigclivedotcom

bigclivedotcom

Күн бұрын

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@kjc197
@kjc197 10 ай бұрын
Interesting - perhaps they should key the different colours, so that only like colours could mate together.
@seanbrockest3888
@seanbrockest3888 10 ай бұрын
I'm honestly surprised that that isn't a minimum standard for something like this.
@AriochThe
@AriochThe 10 ай бұрын
Would make it less modular, at least production-wise. But! The last "wall" stopping the "daisy-chaining" undead could have some elongation to stop misaligned attempts.
@MrMartinSchou
@MrMartinSchou 10 ай бұрын
I think that would make them more expensive. It looks like you can just swap out the lever as you want, which doesn't work with your suggestion, because you could just swap the lever to another colour and things would now be massively frustrating, and you'd be ripping your hair out trying to figure out why the blue won't connect to the other blue.
@julianreverse
@julianreverse 10 ай бұрын
China has no standards, they just copy ... @@seanbrockest3888
@robertbackhaus8911
@robertbackhaus8911 10 ай бұрын
@@seanbrockest3888 There is. It is the certification process that these haven't gone through - which is needed if you want to install them in a home's mains wiring. For the reasons Clive gave, I doubt these would pass. Which makes importation of these legally dubious.
@williamterry3177
@williamterry3177 10 ай бұрын
Very good analysis. Would be nice to see some maximum current running thru them for a bit, checking their thermal ability.
@JohnnyMotel99
@JohnnyMotel99 10 ай бұрын
That's what I wanted to see, a bit like Mr ElectroBoom!
@imqqmi
@imqqmi 10 ай бұрын
This. Or string dozens in series, put in in an explosion contaiment dish and see what happens by putting unreasonable amounts of current through them 😉
@interdimensionalsailboat
@interdimensionalsailboat 10 ай бұрын
I would watch it.
@rimmersbryggeri
@rimmersbryggeri 10 ай бұрын
Sounds like a John Ward Video.
@jetblackstar
@jetblackstar 10 ай бұрын
AHH the dish. We do need to see the dish again. ​@@imqqmi
@KeritechElectronics
@KeritechElectronics 10 ай бұрын
Interesting and okay for low currents. I like your in-depth analyses.
@ThePlacehole
@ThePlacehole 10 ай бұрын
Aren't spring terminals already quick enough to connect?
@marcogenovesi8570
@marcogenovesi8570 10 ай бұрын
it's a very big terminal for low current wire
@grants7390
@grants7390 10 ай бұрын
i could see myself using these for audio experiments. they're tooless, unlike soldering XLR connectors or screw terminals that require A tiny screw driver. on top of that they're also cheap and customizable.
@KeritechElectronics
@KeritechElectronics 10 ай бұрын
@@grants7390 audio on speaker level or balanced line connections would probably be fine, but unbalanced and/or low level connections are pretty risky when it comes to hum and noise.
@grants7390
@grants7390 10 ай бұрын
@@KeritechElectronics like i said "experiments". as in does this have a chance in hell of working. I don't want to put in A tonne of time and effort with screw terminals just for it to turn out there is zero chance of the concept working. although nearly all audio i work with is balanced audio, un balanced isn't as sensitive to interference as people tend to think, as long as this connector along side electrical wiring there is unlikely to be a problem.
@oasntet
@oasntet 10 ай бұрын
These are so close to being fairly cool. I was also reminded of the anderson powerpole action for the plugging two connectors together, though I feel like those make a more solid connection with a lot of copper-on-copper and self-alignment features. Perhaps if they had realized the misalignment problem and extended that end-cap piece to overlap the other side, it'd prevent most misaligned connections. Or an outer shield that also has to be aligned, a bit like the 4-pin Molex. Maybe a fun 3d printing project?
@Woffy.
@Woffy. 10 ай бұрын
Yep all the need to do was make the Earth moulding unable to enter N or L [ oops already mentioned ]. Also use better materials. I would use them in the workshop but nothing above 7A.
@rickgreer7203
@rickgreer7203 10 ай бұрын
I got a bunch, and they are wonderful for low voltage electronics protoyping situations, also because the not keyed and can be abused becomes a benefit. But I'd also never consider putting more voltage than I can touch without worry on them. Wouldn't even consider letting them anywhere near mains. (And I wouldn't even use them in anything that would ever be used while I'm not present...basically a clippy breadboard in my head.)
@RAM4elightbars
@RAM4elightbars 10 ай бұрын
They might be ok for bench testing applications. I wouldn't put them anywhere permanent/out of view.
@Sylvan_dB
@Sylvan_dB 10 ай бұрын
The Anderson versions have a steel spring backing the contact so "pushing past the bump" does not compromise the contact pressure, and indeed the wiping action is part of the self-cleaning property of the Anderson.
@rolfs2165
@rolfs2165 9 ай бұрын
@@Woffy. The problem with that suggestion is that they'd have to design and produce a second body part, diving up cost. Just having a longer end cap for the stack means a bit more material, but the cost of that is almost negligible in comparison (and you only need to carve out a bit more of the mold, which also isn't particularly costly).
@katelights
@katelights 10 ай бұрын
please run 32A through one of these, for science!
@tncorgi92
@tncorgi92 10 ай бұрын
Put on the FLIR display so we can watch it glow in agony as the current increases.
@iwantagoodnameplease
@iwantagoodnameplease 4 ай бұрын
I can't say how disappointed I am that Clive didn't run 32A through them. If any channel is equipped to do that, it's this one!
@RC-1290
@RC-1290 10 ай бұрын
I thought this was a re-upload for a moment, but then I realized I'd seen the short first.
@DerMarkus1982
@DerMarkus1982 10 ай бұрын
Ah, KZbin #Shorts. The new-fangled catch-all explanation for modern-day Deja-Vu related phenomenons! 😉😉
@Katchi_
@Katchi_ 10 ай бұрын
Losers watch shorts.
@RC-1290
@RC-1290 10 ай бұрын
@@DerMarkus1982 I feel like you might be implying that the fact there's a short is unrelated to my feeling of deja vu 😂
@mongo6167
@mongo6167 9 ай бұрын
I love that you have the picture of the enlarged components.
@gavinstirling7088
@gavinstirling7088 10 ай бұрын
JW needs to get a hold of these for some of his stress testing under higher current
@Graham_Langley
@Graham_Langley 10 ай бұрын
The term you wanted for the connectors was 'hermaphrodite'. Fully agree about the connection integrity relying on plastic - a complete no-no.
@tookitogo
@tookitogo 10 ай бұрын
I don’t mind that design in small signal connectors (like Molex KK). But on mains or high-current? Heck no.
@amorphuc
@amorphuc 10 ай бұрын
Thanks Big Clive. Yes. Interesting concept there but with the caveat of the flaws you mentioned. Thanks for pulling these apart for the education.
@microwave221
@microwave221 10 ай бұрын
Reminds me of Anderson connectors, which I've grown to despise due to a past job. They have many of the double edged drawbacks of modularity as well, and it caused me no shortage of tinkering to keep equipment working
@robertadsett5273
@robertadsett5273 10 ай бұрын
The Andersons can be easily polarized though. They’re standard on non road EVs for a number of reasons
@scowell
@scowell 10 ай бұрын
Ham radio has sold their souls to Anderson Power-Pole... it is the de-facto standard now.
@unclejohn5012
@unclejohn5012 10 ай бұрын
I've worked at a major electronics retailer in Australia. The amount of people who came in complaining about Anderson was never ending. There honestly terrible for what there usually used for, outside of vehicles with no weather protection. Unfortunately there's nothing as cheap and available as them.
@Rabs73
@Rabs73 10 ай бұрын
And people cut off weather resistant MC4s on solar panels and put on Andersons.....
@williamcampbell9859
@williamcampbell9859 10 ай бұрын
Id be interested in hearing more about the tinkering you needed to do to keep equipment working. I love my Anderson plug connectors.
@Multi-Skill-Bill
@Multi-Skill-Bill 10 ай бұрын
Interesting connectors. Probably fine for tinkering, but no way I would use them in anything permanent. Glad your doing these connector type vids as I have been adding to my collection and I trust you to steer me away from the garbage. Thank you!
@3v1Bunny
@3v1Bunny 10 ай бұрын
the careless whiskers though 🤣
@JasperJanssen
@JasperJanssen 10 ай бұрын
That’s a George Michael song.
@thexxangel
@thexxangel 10 ай бұрын
😂😂
@letsdrake
@letsdrake 10 ай бұрын
Just needs a Tesla Coils cover. Time to commission @franzolielectronics or @arcattackmusic ?
@Frontdesk99
@Frontdesk99 9 ай бұрын
@@JasperJanssen /Whoooooshhhh
@VoidDragon82
@VoidDragon82 8 ай бұрын
My old E&E teacher at college called our entire class his “careless whiskers” 😂. R.I.P Les, you were an awesome teacher ❤
@fraglutz
@fraglutz 10 ай бұрын
Sometimes I am very glad that so much is regulated by a strict standard (in this case the VDE standard) in Germany. Many thanks for this, as always, deep and comprehensive insight.
@mistermeaargee2670
@mistermeaargee2670 10 ай бұрын
Hi Clive, the connection mimics the Anderson high current DC connectors (of various sizes), which do work quite well at currents up to and over 100A. The capture clips certainly aren't high current capable, though. Thanks for the video!
@kevinpreid
@kevinpreid 10 ай бұрын
Anderson PowerPoles do have a similar shape, but they also have a separate steel spring to press the contacts together.
@Bonksticker
@Bonksticker 10 ай бұрын
You are probably talking about a connector from a real brand and not a Chinese counterfeit, with questionable dimensions, tolerances and no certifications according to our Western European North American standards and laws. This is to keep electricity safe.
@ChipGuy
@ChipGuy 9 ай бұрын
This shows how important a proper risk analysis is when designing such a product.
@bobinator17
@bobinator17 10 ай бұрын
I Love your in-depth analysis into these kind of things, "things" that would be a "tempting" purchase for some (maybe due to price or apparent function)... but as you state, they're (and as they most definitely ARE) un-predictable... They should, likely be (very much-be) avoided...
@Nugglashine
@Nugglashine 10 ай бұрын
The Wago connectors save me so much time troubleshooting receivers.
@mikeselectricstuff
@mikeselectricstuff 10 ай бұрын
The mis-mating could be fixed by keying the shape of the plastic pins, e.g. so unlike colours can't mate
@recka5000
@recka5000 10 ай бұрын
I could see these being useful in low voltage applications, such as working with microcontrollers, where a failure isn't going to cause a fire. Cool, cheap connectors for projects where a breadboard is too small and you need to make some connections :)
@mickeyfilmer5551
@mickeyfilmer5551 10 ай бұрын
Might be ok for prototyping on low voltage stuff.
@bridevalley
@bridevalley 10 ай бұрын
Thank you Clive for another practical and interesting investigation. I'm happy to stick with Wago since they're cheap enough, even packed in small quantities in the DiY store nearby to us in France.
@d00dEEE
@d00dEEE 10 ай бұрын
The could easily add a "key/finger" to that closing plate that you put on the final position of the stack to eliminate the misaligned insertion issue. But, as many others have commented, I'd really like to see some current/temperature tests on these things.
@Pystro
@Pystro 10 ай бұрын
Yup, the mis-aligning risk could be _lessened_ if they made the end plates stick out next to the non-directional plugs. That way, you could only offset the assemblies in a _single_ direction. And to mitigate the risk from that, it would just be enough to always put the incoming live and the ground that goes to the machine onto the connectors that would remain unconnected. (And by elimination, the neutral wire would go in the middle. ) You just have to be able to trust that what you call "live" is indeed the wire that carries a voltage with respect to ground.(*) (And as long as the incoming/outgoing cables are wired into their intended sides of the assembly.) In fact, I think this order should *always* fail safely, even if you shifted the connection one place in the other direction (as long as the appliance doesn't have a fault). (*) Another reason not to use these for any place where some other electrician can get their unqualified hands on the system.
@snakezdewiggle6084
@snakezdewiggle6084 10 ай бұрын
Another Gripping episode.! Hobbyists only, 12v 2amp 25watts max. Thanks Clive. Nice find.
@HDRW
@HDRW 10 ай бұрын
The hermaphrodite "bumps passing in the night" technique for mating contacts is what Anderson use for PowerPole and other connectors, which go up to 350A (if I remember correctly). Advantages are that parting/mating them scrubs them across each other, doing a bit of cleaning, and by the initial contact/last break being on the forward faces, but the live connections on the rear faces of the bumps, means that any arcing won't be on the surfaces carrying the live current - not that you're supposed to mate/separate them when live, but people break rules 🙂
@BoB4jjjjs
@BoB4jjjjs 10 ай бұрын
I would use them for 24 volt heating connections, they would be very handy for these type connections. However, I would not use them for high voltage or high current applications. With a bit of improvement, they would be very useful, but limited at the moment. But that is basically what you said anyway.
@maxxlr8tion578
@maxxlr8tion578 10 ай бұрын
these look wonderful to use making automotive testing rigs. I think I'll be trying these.
@JimnyVR5
@JimnyVR5 10 ай бұрын
Can't wait for Wago to make real ones of these
@Goldsacs
@Goldsacs 10 ай бұрын
Careless Whiskers... New phrase of the day.
@chrisstorm7704
@chrisstorm7704 10 ай бұрын
I use wago 734’s for that type of application. It works about the same except you use a little tool as a lever instead of the lever being a permanent part of the connector. You can pull them apart and snap together more slices to change the number of pins if so desired for the female connector, but the male connector cannot be easily modified. UL rated for 10 amps (300v).
@mwoodall13
@mwoodall13 10 ай бұрын
I heard you say careless whiskers years ago in a video and I honestly can’t tell you how many times I’ve used that
@DerMarkus1982
@DerMarkus1982 10 ай бұрын
This term has *not yet* been added to urbandict... 🤔
@AntonHinxman
@AntonHinxman 10 ай бұрын
Exceptionally good advice. I would be interested to see what would happen to the plastic if you put a soldering iron tip near it. Some plastics have a higher melting point and I could bet that wago ones offer better high temperature tolerances.
@foogod4237
@foogod4237 10 ай бұрын
The dumb thing about the "offset" problem is that if they had actually made the cover plate at the end longer, so it extends down the edge of the plug connector, it would actually prevent you from being able to connect them up in an offset way. They apparently just never actually thought of this or how to protect against it. These could be cool for lower-voltage low-current applications, but I don't think I'd trust them with mains voltages (even in the US) or with anything more than an amp or two of current. The overall idea is kinda neat, but the implementation just seems like it may not have been through the amount of refinement and testing really needed for this sort of a product in that sort of application. As you quite correctly pointed out, one of the really good design features of the WAGO connectors is that the contacts are designed to "fail closed", so it is actually the natural state of all the metal components to hold tightly onto the wire (and you must apply force _against_ the spring to open them). This means even if the plastic bits of the connector fail (or even melt) it will still continue to hold onto the wire securely anyway (there are actually a few videos where people have pumped way more than the rated current through them, and all the plastic around the connector basically entirely melted, but it still maintained good electrical contact anyway). These connectors rely far too much on their plastic bits for actually exerting necessary forces, and plastic under stress can fail or deform for many reasons (sometimes not even if it's overloaded, if for example it just gets too old, or too warm, or too cold, or comes in contact with the wrong things, etc, etc). No good electrical connector will ever be designed to rely on plastic under constant force for its proper operation. Doing so is a huge red flag.
@iggysixx
@iggysixx 9 ай бұрын
On AEG power tools, the 18V and 14,4V batteries are different in length. The connectors are literally identical, BUT... The "rail" that guides the battery connector to the connectors on the tool is simply longer on the 18V (or 'elongated' if you will). This very simple difference results in the 14,4V battery comnectors not reaching an 18V receptacle (because the 'recipient rails' it slides into are longer). And an 18V battery connector can't reach a 14,4V connector because the rails on the 18V battery are too long for the 14,4V recipient. (Fits like a glove, but reaches the end before the connectors can mate) Such a simple an elegant solution, I feel. As per THIS connector shown in the video; there could be 'crossbars' between the female connectors - one at top side, one at the bottom side (and mirror image thingies between the male connectors) that would only allow them to connect when all 3 pins line up
@3v1Bunny
@3v1Bunny 10 ай бұрын
introduce new features .. create new issues. It brings a smile to my face.
@demil3618
@demil3618 10 ай бұрын
A very interesting insight indeed. I have been contemplaing these kind of connectors in vehicle electrics but dismissed them as I wasn't sure about their connection resistence and the amps they can take. A "meltdown test" would again be interesting here.
@stgram12
@stgram12 10 ай бұрын
Hi Clive! You'll love WAGO 890-223 + 890-233, I just ordered a 100 of them for work! Technically only allowed for lighting fixtures, but they often come in handy for small mains loads or 24V quick connectors when IP rating is not needed. As you'll see, WAGO have taken care of all the mentioned concerns, because german engineering...
@K-o-R
@K-o-R 10 ай бұрын
I think it could be safer if the earth modules had their connector mirrored, providing a key and making it very unlikely that a current wire be conected to earth. Doesn't stop L/N swapping, but if the recommended layout is separating L and N with an earth it would be mostly avoided.
@johndododoe1411
@johndododoe1411 10 ай бұрын
Because opposites will be mirrored, plugging two identical power sources together with the yellow earth keyed would still mate, yet short live to neutral twice as solidly as the plug can normally connect! A keying that has one plug upside down would avoid that and also allow a simpler shape of the bronze spring plate .
@dougerrohmer
@dougerrohmer 10 ай бұрын
I think the end plates should extend and be made in a way that if you misalign the connectors the end plates interfere. (Please contact me directly for my royalty cheques).
@dagbruck
@dagbruck 10 ай бұрын
On the modularity aspect: it seems you can pre-fabricate cables with eg three leads, and then combine one end into a bus by peeling off the lid and joining multiple connectors. Useful.
@CanizaM
@CanizaM 10 ай бұрын
I believe the technical term is "hermaphrodite connector". I agree with the others here that we need to see what these do with 32A going through them (and preferably 4mm^2 wire, so the wire isn't the weak point).
@DerMarkus1982
@DerMarkus1982 10 ай бұрын
Are you insinuating for Clive to destroy an electrical connector by pushing lots of current through it? 😜 I'd watch that! 👌
@brucepickess8097
@brucepickess8097 10 ай бұрын
​@@DerMarkus1982Lots of current could mean lots of heat, the possibility of ignition, what a treat.😏
@thebrowns5337
@thebrowns5337 10 ай бұрын
I once removed an old style fuse from the main fuse box under the stairs as I was going to add a new light fitting or socket or something. Anyway,these were the ceramic holders which you laced with fuse wire (a terminal near each end had a screw to hold the wire). The previous homeowner must have been a George Michael fan as he'd left 'careless whispers' of fuse wire sticking out either end... right where I grabbed it. Lordy! We all learnt something that day.
@bigclivedotcom
@bigclivedotcom 10 ай бұрын
Careless whiskers sticking out of old rewireable fuses was a common occurrence.
@TheSlyMouse
@TheSlyMouse 10 ай бұрын
I love these connector videos.
@ianbutler1983
@ianbutler1983 10 ай бұрын
Clive, They sell something similar to that in the US that is used to repair a damaged cable. It will actually allow the repair to be done in a run of cable that has no slack and without a junction box. It is the only one I know of here that allows a joint or splice outside of an enclosure. It is even permitted to be buried in a wall or floor without easy access. It is, of course, much better designed and made.
@geoffmarriott4387
@geoffmarriott4387 10 ай бұрын
You have to conduct an experiment to see at what current they ignite - you know how much we all like fire🔥🔥🔥
@wyrdlg
@wyrdlg 10 ай бұрын
I find this was a very interesting well balanced view of these thingies!
@Gold63Beast
@Gold63Beast 10 ай бұрын
Amazing product!!! Didn’t even know these existed. And equally amazing PSA!
@jmr
@jmr 10 ай бұрын
I'd like to try a half wago half Anderson power pole connector. Seems like an interesting field expedient DC power cable would be possible.
@markstuckey6225
@markstuckey6225 10 ай бұрын
4:45 I would never consider fitting stranded cable into a semi-permanent connector; always, always use shoelaces. 6:00 Neither would I use semi-permanent terminals where regular servicing is required. And if it's a pump it should at least be a splash proof terminals, at least IPX5. Thanks Clive.
@alanwhite4003
@alanwhite4003 10 ай бұрын
If the end plate was extended it might help with the alignment ! Good video 😊
@guywilkinson
@guywilkinson 10 ай бұрын
Great video, can't wait for the up and coming video.... What a lovely teaser 😂 Just thinking about this problem and of course the Wago or any other connector.... I wonder if the temperature rating of the plastic is a worthy consideration? 🧐🤔
@capitalinventor4823
@capitalinventor4823 10 ай бұрын
I’ve been using some Wago clone connectors in the building of my 3D printer. They are modular like these in that they may be connected together in order to create any number of wires connector required but they don’t disconnect in the middle. The hole to test the connection with a multimeter is in the middle of these. For permanent connections I’m switching the Wago clones to the heat shrink wrap with solder in the middle and for non-permanent connections I’m using JST XH connectors. Connections to/from the power supply are done with spade terminals or disconnects. Except for a fan or two, which are 5V, everything is 24V after mains electricity goes into the power supply. The Wago clones are great for quickly setting up tests before finalizing everything.
@davidg5898
@davidg5898 10 ай бұрын
I see now what you meant (in your reply to my comment on your short) about their modularity being more difficult to key, since it can't be done on the prongs while keeping the modularity. But if the end cap pieces were extended to the full length of the prongs, that would prevent offset connections (so long as you used the same number of modules on each side).
@PhilipRoyOffficial
@PhilipRoyOffficial 10 ай бұрын
This idea of extending the end caps was the first thing I thought of when I saw BC's short video. Another excellent explanation, BC never fails to make everything clear.
@iaov
@iaov 10 ай бұрын
Another well done and informative video. Thanks Clive!❤
@rgbii2
@rgbii2 10 ай бұрын
Enjoyed the video. I wonder if they extended the end plate it could be used to prevent misaligning them when plugging them in.
@wisher21uk
@wisher21uk 10 ай бұрын
Excellent explanation Clive thank you 😊
@aaronlandry3947
@aaronlandry3947 9 ай бұрын
I think the simpler fix for these modular connectors being able to be connected out of sync with each other would have been to have each color key differently. Meaning that they come in pairs and the connector rod has a particular shape that can only push into its partner that it's paired with. Similar to how power connectors on a typical PC are keyed. So in this instance with three pairs of colors you can have One completely circular one completely square and one half circle half flat like a dome. This way when you try to fit them back together they should resist plugging in to things that aren't keyed to its mating pair.
@miketrissel5494
@miketrissel5494 10 ай бұрын
You've got a good point about pushing past the optimum pressure point as they click together, but couldn't help but notice, that with the angle of the connector surfaces, there is going to be quite a bit of increased surface area, copper to copper, as it advances beyond the peak pressure point, They may just have had a little bit more insight than were credited for. 🤐
@kacperchrusciel890
@kacperchrusciel890 10 ай бұрын
These are so cool for prototyping.
@marcogenovesi8570
@marcogenovesi8570 10 ай бұрын
mmh, plastic retention for all metal parts that can get hot, bad contact design and no polarization for the middle connection. 10/10 it's a menace
@stevenfaber3896
@stevenfaber3896 10 ай бұрын
Thank you for your thoughts, I agree personal non-plugged sockets only, also plastic and not rated I can understand. I'm having trouble though, since as you state they are modular, that also implies modifiable, so the poor connection aspect should be able to be adjustly bent once and work for Xk # cycles given other things made of copper's ability to bend.
@twocvbloke
@twocvbloke 10 ай бұрын
I think I'll just stick with the "bee sting" wago clones I have, the ones with the thin levers that snap down so hard that if you've left a finger in the way, it feels like you just got stung by an angry bee... :P
@hgbugalou
@hgbugalou 10 ай бұрын
I really worry about the popularity of these wago knock offs. They are fine for low volt projects but I'd never trust them for mains. I know most of them have been tested as good enough, but I worry about the consistency. Modern load centers should protect most people but these could get burn your house down sketchy in older homes. Like you said, there is zero chance of 32 amps going through that without it spontaneously becoming a heater. I also dont like the idea of these being plugable for mains for the reasons you mentioned. Imagine pulling a motor with a load and catching the arc with your finger. Ouch. I'm sticking with the name brand wagos and ideal connecters for my mains projects.
@NaokisRC
@NaokisRC 10 ай бұрын
All it needs is that cover plates to extend to the length of the connector and presto, you have a way to prevent the mis-alignment
@christopherknerr2851
@christopherknerr2851 10 ай бұрын
As a concept design, I think these are... interesting. I do like the modularity of each connector, but as noted, some security and rigidity issues need to be addressed. Over all though I would probably use these in low-voltage DC applications such as audio/visual connectors, but even then they lack proper shielding so "cross-talk" over the exposed connectors could very well limit this functionality.
@danwhite3224
@danwhite3224 10 ай бұрын
They look pretty nice, though that rating of 32A on the side is a bit optimistic! With any of these kinds of connectors I'm only tempted to use them for low voltage stuff, or for temporary connections.
@aaronmdjones
@aaronmdjones 10 ай бұрын
Household mains AC is low voltage (< 1000V AC / 1500V DC). I certainly wouldn't be pushing more than say 3A through these; they're good for lighting maybe and that's about it.
@danwhite3224
@danwhite3224 10 ай бұрын
@@aaronmdjones true. By low voltage, I meant ELV.
@phils4634
@phils4634 10 ай бұрын
Brass contact base-plate? I can think of many applications where this sort of thing would be useful, especially in low current (e.g. LED) applications, where they might be a very useful connection option? Nice big paddles for those of us with "larger" fingers, too!
@TomCee53
@TomCee53 10 ай бұрын
I agree that high current could be an issue. I think it would have been fairly easy to engineer misalignment safeguards. I’d probably only use something like this for low voltage like lighting or speakers. There are definitely better connectors available for reliability. The only reason I see for these is saving labor, which is questionable as a justification.
@grantrennie
@grantrennie 10 ай бұрын
Thanks for another good video, am waiting on a large assortment of things and have some here already which will hopefully be interesting
@tonysmith7283
@tonysmith7283 10 ай бұрын
Among many excellent diagnosis and comments regarding spring contact designs and their engineering is a consideration of what makes a reliable junction … disregarding plating thicknesses, barrier metals and direct but inadvertent submersion in aqueous solutions ( spillage, humidity and sweat for example ) is the concept of a gas tight contact area where the normal force Between the joints is sufficient to prevent atmospheric air to ingress … the contact normal force … the pressure exerted by the mating contact areas … is sufficient to provide contact to contact low resistance over the lifetime of the contact … and to keep air from migrating between the contact surfaces.
@PaulSteMarie
@PaulSteMarie 10 ай бұрын
The connector tab looks very similar to those on Anderson Power Poles, which are rated for 30A when paired with appropriate wire. Going past the peak is a good thing. When they slide together, it provides a wiping action to clean the contacts, and the two sloped sides give a much larger contact patch than the peaks would.
@matthewmiller6068
@matthewmiller6068 10 ай бұрын
The one major difference though Anderson connectors have an additional piece of spring metal under the connector which ensures it is always pushed tight against the other mating surface
@ehsnils
@ehsnils 10 ай бұрын
Some notes here: The connector part of it where it overlaps and clicks into place it's quite similar to the Anderson powerpole connectors. Not identical, but works on the same principle. (I'm using the SB50 connectors in several places) Each color should have its own keying to prevent the "offset" issue and allow for building truly unique connectors. But they seem to be a nice basic idea though.
@Lizlodude
@Lizlodude 10 ай бұрын
Interesting design. I'd imagine you could at least partially solve the misalignment problem by having the cap piece extend into the connector area, similar to a JST-XH style connector, but you would need end caps on each side of each connector. The 32 amp rating is hilariously terrifying though.
@PrabhakarSharma-qg4ov
@PrabhakarSharma-qg4ov 10 ай бұрын
Very nice information Great work for you
@jasnic2131
@jasnic2131 10 ай бұрын
I could see these being really good in the model railway community
@Darth-.-Vaper
@Darth-.-Vaper 10 ай бұрын
Perhaps each colour should have its own keyed shape to prevent erroneous connections.
@HardwareHarry
@HardwareHarry 10 ай бұрын
Could the manufacturer address the potential for misconnecting the two connectors at an offset by making their "clip on" panel to have a longer piece which goes across into the same space on the opposing connector and only allowing connection where the correct pin is aligned? In some ways I love to see people try to produce a similar project but include their own tweaks and "design enhancements", rather than just trying to produce a rip off version of an existing product but cheaper and almost always inferior. I guess that sometimes the evolution is an improvement, other times it's dangerous and you have to look carefully at each product version . Thanks Clive, very informational video as ever.
@johndododoe1411
@johndododoe1411 10 ай бұрын
An extended end plate would only stop misalignment in one direction . If system is redesigned to always have live on left, the end plates would be on the same side and collide .
@ManWithBeard1990
@ManWithBeard1990 10 ай бұрын
There's a lot of potential here, I do like the basic idea. I agree it has a few issues but I believe most of those could have been avoided if the design was only a little different. I also kind of like how the lever works when compared to Wago. On one of these if you've used a wire that's too thin, the lever will give you that kind of feedback because it feels loose. On a Wago connector (I use the 221's, usually) that is spring-actuated and you use the lever to release it. That's the opposite way round, so it always feels like there's tension there even if (actually... especially if) the wire isn't being gripped all that well. Sure, the Wago will keep on going if the plastic has melted, but if things get that far, your connector acting like a fuse might not be the worst thing that happens to you that day.
@steubens7
@steubens7 10 ай бұрын
were there dummy sections available? that's usually how modular connectors and switches end up keying things to avoid the dislocation problem. could do it with different style end caps too. they get to hang out a bit on the side
@interdimensionalsailboat
@interdimensionalsailboat 10 ай бұрын
So, if i understand correctly. Giving the modules more structurally sound materials for the grippy bits under load and make the modules keyed and shielded from one another to prevent accidental electrocution and this could be a sufficiently safe, viable product with a practical use? It sounds expensive but still, perhaps its worth it somewhere like you described!
@daviddavidson2357
@daviddavidson2357 10 ай бұрын
As someone already said, keying them would make them safer, but you could just key the earth so only earth can be plugged into earth, that will eliminate most mishaps that are dangerous to the user. I've seen American videos saying to wrap electricians tape around the levers on Wago 222s before putting them in a backbox so they don't open (I've never found that legit 222s would open easily, even if they caught on something and you should always pull on the wires after installing to be sure it's done right) so that might work to hold these closed, unless they melt. Changing the lever to make it fail-safe like Wagos would be better. I assume having the lever act as a retainer and not a spring 'loosener' also makes these far less reliable than the Wago connectors in areas with heat cycling and vibrations, probably barely better than the old screw down terminal blocks *after* taping the levers down. Making the connection better when plugging them together is hard to think of in my head and harder to put into words, but an inverse * or + shaped hollow piece of metal that's sloped and flexible enough to deform in one direction or the other may work, add a detent to the ends and a small pip to the tips of each blade in the hollow star shaped piece of copper may allow it to bend the click in place with more connectors than just 1 per wire. Might require a lot of force to push together and pull apart though. Another option is to add a second connector to the side of each one (horizontally and vertically) so you get double the connection area. Or just have them marked A and B for a male-female arrangement. You're always going to use 2 of them together anyway, so making them that way would work. Makes it a bit harder to use them in something where you may want to swap a love one around for different things though, but that would likely only be used in lower voltage hobby stuff.
@HerpMcDerperson
@HerpMcDerperson 10 ай бұрын
I see that they've modeled the mating connection off of Anderson Powerpole connectors.
@kjsud5546
@kjsud5546 10 ай бұрын
Great review as always.....but no UL or CSA (a Canadian accreditation organization) = no bueno
@dcallan812
@dcallan812 10 ай бұрын
Ok for low current home use, but the tree way should have some form of key system to stop it plugging into the correct way. Interesting look at them I know to avoid them now Thanks 2x👍
@patomahony9747
@patomahony9747 10 ай бұрын
Thanks Clive. Nice review
@frankhage1734
@frankhage1734 10 ай бұрын
It seems like the designer could provide end plates which have a locking clip that extends past the connector ends and has a receiving plate with the latch pip that captures the clip. If they were on each side, then the connector could not be assembled offset and there would be some mechanical support for keeping the sides latched together.
@V8-friendly
@V8-friendly 10 ай бұрын
Very interesting for me who used to build whole industrial grade switching cabinets from the ground up. Thanks for the upload! Did you ever use connector components from Phoenix Contact? Amazing, well thought through, but very pricy. Stuff works like a Lego system - nearly endless flexibility to combine their various components. Original a German company, now manufacturing in over 10 nations though. So one has to wait and see how that goes.
@TheTruth.K.J.V.
@TheTruth.K.J.V. 10 ай бұрын
QUESTION?? Can one of the units be reversed? Making one of the slots male out of the set...thus must be aligned correctly to mate?
@bigclivedotcom
@bigclivedotcom 10 ай бұрын
They're all symmetrical.
@thepcmaniaccc
@thepcmaniaccc 10 ай бұрын
It will be interesting to compare the contact resistance of these vs the original.
@bastiannenke9613
@bastiannenke9613 10 ай бұрын
A Wago, Phoenix and an Anderson Salesman go into a Bar, they discuss their products. Wago: our spring loaded clamps have a nice lever to use without tools but they arent flexible Phoenix: our SC2.5 and SP2.5 spring loaded modular connectors are incredibly flexible to use. They can even be keyed. Anderson: our connector may need tools and is not very flexible but we only keed the shell and 2 connectors which saves a ton of money for production and logistics Some Chinese businessmen on the next tabel: Write that down, wrote that down
@terrym1065
@terrym1065 10 ай бұрын
Good job Clive. Certainly not Wago or Ideal quality. Melting plastic smells bad too...
@ovalwingnut
@ovalwingnut 10 ай бұрын
My God man You put the R in Rembrandt. Pure digital, high gloss, rasterized excellence & goodness Just saying. Now I need a cigarette! And oh yeah. Another GR8T video! But don't let that go to your head
@GeekRedux
@GeekRedux 10 ай бұрын
Close to being great. Those side caps could easily be redesigned to keep a misaligned connection from happening.
@UpLateGeek
@UpLateGeek 10 ай бұрын
They could fix the misalignment issue by keying the different colours differently, so you can't connect a blue to a yellow or brown, only to another blue. The connection from module to module could be fixed by making the plastic connectors themselves click together rather than the metal contacts, so the contacts don't have to slip past their highest spring point. Or there should be some mechanism that applies pressure to the contacts after the connectors click together and they've slipped past each other. As for relying on the integrity of plastic to maintain a good connection, you'd pretty much have to adopt a "Vago" style spring contact, which may be difficult if Wago has patented it (not that it's ever been a problem for the Chinese manufacturers before). Either that or mitigate the problem by using a high-temperature plastic or one that otherwise doesn't soften/deform due to heat. Or you could just spend a little extra for the genuine Wago connector. There's a reason why they cost more, and I suspect if you fix all those issues with the cheap one, they wouldn't be quite so cheap anymore.
@generalmisery
@generalmisery 10 ай бұрын
They seem to be perfect for projects like RC vehicles or similar things that benefit from easy connectors.
@MrFujack103
@MrFujack103 10 ай бұрын
Clive what hand cleaner do you use?Swarfega made my hands like yours!
@bigclivedotcom
@bigclivedotcom 10 ай бұрын
I think it's just the ravages of time. My skin often gets dry and cracks in winter.
@MrFujack103
@MrFujack103 10 ай бұрын
Oh I see. Sry I thought maybe you might of used it at work as a lot of company’s do. Was going to recommend Manista for anyone that finds other aggressive. And no I don’t have any affiliated links. Lol
@Stelios.Posantzis
@Stelios.Posantzis 9 ай бұрын
Interesting concept. Looks quite flimsy on the negative side. Seems very handy for quick prototyping on the positive side, e.g. in a project where you haven't quite decided what types of connectors you will use and you know you will need more than a couple of types. I'd consider them for low voltage and low current (both conditions met at the same time) applications. I don't like the fact that the spring is not permanently connected to the bar conductor and that its tiny pivot is made of plastic They don't look like they would last for decades in a permanent installation. Perhaps in a low voltage, low current installation that might be acceptable in certain cases, e.g. a small, low-powered battery toy.
@acmefixer1
@acmefixer1 10 ай бұрын
I would like to know what sizes of wire it's designed for. One video showed the Wago handling very high current and not failing. I wonder what the maximum these are rated for.
@DorsetSaferRoads
@DorsetSaferRoads 10 ай бұрын
Let's see some destructive testing of these connectors. Let's see them work at 32 amps. Good use for the flir camera 😁
@transmitterguy478
@transmitterguy478 10 ай бұрын
The wire only makes a small thin connection with the connector electrode. A wire nut makes a far better and safer connection. 32 amps current carrying capability, I don't think so. The contact will get hot and melt the spring pivot and a fire will ensue. 5 amps is all I rate it for. Great videos Clive! How's your brother doing?
@a.lisnenko
@a.lisnenko 10 ай бұрын
Clive, please test them at max rated current.
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