Mercedes Truck Gearbox Restoration || How to Rebuild Destroyed Gearbox with Basic Tools

Step into the world of automotive craftsmanship and witness the extraordinary skill of a mechanic from Afghanistan as he takes on the daunting task of rebuilding a Mercedes gearbox. In this captivating video, viewers are treated to a firsthand glimpse of the remarkable talent and ingenuity of this skilled technician, who navigates the complexities of gearbox repair with nothing but a few basic tools and limited resources at his disposal.
Throughout the video, watch as the mechanic tackles the challenge head-on, demonstrating unparalleled mechanical prowess and resourcefulness. Despite encountering broken gears within the gearbox, he remains undeterred, showcasing his ability to adapt and overcome obstacles with finesse.
With each precise movement, viewers are offered a masterclass in craftsmanship as the mechanic meticulously disassembles the gearbox, replaces the damaged gears, and meticulously reassembles the intricate components. Every action is a testament to his unwavering dedication to excellence and his unrivaled understanding of mechanical systems.
As the video unfolds, it becomes clear that the mechanic's skills transcend boundaries, proving that talent knows no limits. From improvising tools to creatively solving problems, his extraordinary abilities shine through, leaving a lasting impression on viewers around the world.
Whether you're an automotive enthusiast or simply appreciate the artistry of mechanical work, this video is sure to captivate and inspire. Join us as we celebrate the remarkable skills of a mechanic from Afghanistan, demonstrating that with determination and ingenuity, anything is possible in the world of mechanics.
Thanks for Watching!!!
Other Work Performed by This Skillful Man
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[@LawnMowersThingsThatMakeNoise]

the man putting it back together has the factory rebuild manual installed to memory !!!!

[@amelieviennot5570]

That's what I was thinking, the dude has solidworks in his head and the file of that engine loaded.

[@kme8134]

As much as we criticise, we always end up watching these dudes.😂

[@scottbilger9294]

I like listening to the Jawas. Oootini!

[@kme8134]

@@scottbilger9294 This is the way.

[@KjKj-hf5pk]

Hi

[@77aleks77100]

We must know what a garage looks like in Madmax.

[@manuelmallea3818]

And learning a lot.

[@ancientbriton8262]

The guy with the white cap, clearly knows the construction of these gearbox’s inside out, great knowledge and skills from him to repair the gearbox, not something for an amateur to take on 😊

[@Mechanical-Hands]

Definitely! The guy in the white cap clearly knows his stuff when it comes to gearbox repair. His expertise and skills are truly commendable! 👍🔧

[@bitrage.]

Crazy impressive.... #RESPECT

[@Semantsen62]

That may be right. But it should accompany proper training too 😊

[@markward6076]

Beating delicate transmission parts into place with a hammer and chisel. Great idea 💡

[@marcinmorris]

5:32 and gravity powered extractor 🥺

[@DerFilmgucker]

I noted how he attempts to pull the chisel outward with each hit. Very delicate and "don't try this at home".

[@prowler2358]

This is a ZF gearbox, looks like a 16s160 or something close to it, i've rebuilt a few of these and they never come apart like this, ever, they are normally bastards. All those 'washers' are actually shims and require correct setting and measuring for clearance/preload, my guess is that this thing comes back for 'repair' on a regular basis.

[@rudybishop9089]

yeah sure - nothing can be done unless your at the dealership - bet it runs another hard million miles -

[@DerFilmgucker]

@@rudybishop9089He just said that this thing likely was taken apart before. That these guys take a few shortcuts is a given. Totally worth it though.

[@prowler2358]

@@rudybishop9089 i worked fleet, dealer will sell you a recon to limit liability, fleet we fixed things, clearly you don't understand that these gearboxes are not easy to do properly, the syncro hubs are shrunk onto the mainshaft, you have to use special pullers to get them off without breaking them, if they're loose then everything will slop around and it will be jumping out of gear all the time or worse selecting 2 gears at once, like i said, things need proper shimming or it will fail

[@walkertongdee]

it comes apart easier because they are better mechanics than you are...

[@hellswindstaff91]

​@@walkertongdeetrue

[@vampire1111pitbull]

I wanted to express my profound appreciation for the level of skill involved in something so intricate as this. I would venture to say, There are only a dozen people in the United States capable of accomplishing a task like depicted in this video. All it takes is one tiny pin or ring out of place and the entire build is for not. My hats off to all you gentlemen. Thank you for sharing your truly amazing skills. It really is video worthy. Only a professional understands the complexity level of a build such as this. Truly amazing. I hope it works. 😅😅😅😅

[@shimarlie1]

the entire build is for 'nought' as in 'zero' (nothing)

[@user-ce2cu1qj6w]

Знаешь, иногда мне кажется, что все эти действия всего лишь для видео и сайта. Коробка мерса, это не ручная мясорубка. Тут нужны реальные знания.

[@bojanfilipovic3790]

Do you realize that the USA has indirectly influenced the fact that these people, by force of chance, possess these skills and work in these conditions. You are intelligent enough to realize this, but it is difficult to admit the truth

[@doodskie999]

Laugh all you want, but in an apocalypse scenario, you will be wanting to have these men at your side

[@luapkirner5331]

What a spot on statement.

[@tonilaguardia]

The last thing I need after the apocalypse is a Mercedes truck gearbox

[@dcimedic]

Somewhere in Germany there is an engineer crying 😂

[@Mechanical-Hands]

Haha, you might be onto something there! These mechanics sure know how to get the job done, even if it's in a less conventional way. But hey, sometimes a little ingenuity goes a long way! 😄🔧🇩🇪

[@catsupchutney]

I envy their skill but I feel bad for them. One year soon they are going to get a gearbox with microhip matched parts and nothing will work without flashing the eprom using a private key from John Deere.

[@TerrenceIII]

Yeah because somebody miss gendered them.

[@GeorgeLennon100]

Agreed. Everything in that gearbox has a specific torque to it. I don't believe I saw a torque wrench of any kind.

[@christianvalenzuela225]

Its an undevelopped country. Is poor people, dont have enought money for more. If want perfect job, please go to an USA or German page....😊

[@honkie247]

There must be an unwritten rule that nothing can be cleaned before it is taken apart. Sand inside a mechanism helps rebuild it.

[@bobg3034]

I was thinking the same thing?

[@thetruth7633]

🤣

[@TruckWrench92]

Every jurny become advennture............... cheeerss.......... 😜

[@thomasfriedl3243]

Das gibt es! Aber vorher muss es zu Boden geworfen werden 😂

[@Silverhornet81]

Sand helps with the internal "self clearancing" of the gears.

[@mrumbug]

Fair play to anyone who can take a gearbox apart, and rebuild it with no parts left over. You cannot compare to how the rest of the world would tackle this task. I would of liked them to have pointed out what parts had failed. like to learn too. However, it was an enjoyable watch.

[@CATech1138]

didn't appear to be any replaced parts..

[@erikziak1249]

@@CATech1138 Some of the synchronization parts seemed to be worn by what I saw, but then again, I was no there, so I might be wrong.

[@eddkennedy6458]

@@erikziak1249 Yeah I thought the same as you, maybe worn Syncros cos we see him spinning them to see how much grip they have.

[@imagingconcepts]

These hard work men obviously have done this many times, I would love to see how these fellas would do in a more “pristine” work environment. Well done, hard work deserves respect regardless of culture, country or social status.

[@JonDingle]

Back in the day here in England, we used to use sawdust in the oil to reduce noise, a long pipe lever settings for torque bolts and setscrews up, bottle tops for washers, cut new gears with handheld angle grinders, made thrust washers from old brake discs and handmade new clutch discs from compacted cement and straw. We have moved on since those days, but it is nice to see the same hands on old skool skills and techniques in use today in other parts of the world.

[@jcjko5504]

Nice to have you let others know that there is/was many ways to get job done.

[@CATech1138]

who you do think taught these guys' grand parents?

[@tomrogers9467]

So you worked in the British auto manufacturing industry then. Up to this October, I expect.

[@erikziak1249]

Sawdust only if you wanted to sell the vehicle - to make it run quiet and good. What happens after the next 5000 km is the next owners problem, right?

[@LUISSOUZA5]

​@@tomrogers9467😂🤣🤣🤣🤣🤣

[@Paul-ci9fr]

I wonder how often the snap-on man comes round in his tool van? 🤔😂😂😂

[@daoudaqtash9243]

Nah they get their tools from Walmart!!

[@Downstairsish]

If they do they would need a rear gunner!

[@MakLauD_2La]

Я так понял, неисправность в синхронизаторах))) Шустрые ребята, параллельно они двигло от этого же Мерена ремонтируют, в начале видео поддон от него. А дядька пухленький в белой простыне, у них главный механик-специалист🔥

[@Mechanical-Hands]

Понимаю вас! 🛠️ Эти ребята действительно мастера своего дела и работают на нескольких фронтах одновременно! 💪🚗🔥 Благодарим за ваш комментарий и за то, что вы увидели в них настоящих профессионалов! 🌟👍

[@axelrowedder6007]

Actually these dudes save lives. The truck will break down with gear box issues. So no one will be affected by the other dudes who fixed the breakes 😊

[@michaelbegay9573]

That's probably M/Bs authorized overseas warranty workshop. 😮😳😀😁🤣

[@tudomerda]

Wipes bearing surface with rag, drops rag onto dirt floor, picks up rag and cleans more bearings and gears, etc.

[@greyjay9202]

If Mercedes engineers can figure out a way to complicate things, they will. But these men breeze through the rebuild with no issues. Can you imagine the parts and labor costs, and the weeks of waiting, for this job to be done in Europe or North America?

[@1Ministras]

Nobody would do it, because a proper job would require a lot more work than in this video. And in NA/EU people would expect a warranty of some sort, this dude will give none.

[@Kequinnn]

These guys with power tools and proper machining equipment are unstoppable

[@forestreveries]

They prove unstoppable without that

[@beardham]

who needs a tool box when you have tool bowls

[@adam1885282]

I can’t imagine accomplishing this under perfect conditions

[@davidmcc359]

I'm quite handy with all sorts of tools and equipment but have to say, I would probably struggle to take this bad boy apart never mind reassemble the damned thing. So complex is a gearbox to me that I swear it was invented by aliens and to see these lads throw bits and pieces in trays and buckets, then reassemble it after repair, well, I tip my hard hat for their ability. One thing I did notice that the weather seems to be inclement that even the normal sandle wearers have socks on.. :D

[@williamlloyd3769]

This type of rebuilding demonstration / example makes a “Mad Max” version of civilization seem plausible. PS - This is the graduate school course for all those KZbin - will it run - content creators!

[@jamesgibson7954]

A truly genius mechanic ! What a difference from Western throw away society. Repair I'd the heart of the 'Green' revolution !

[@whyarentumadbro]

Did anybody catch the actual repair/ failure. Seems like they just took it apart, cleaned it and put it back together...

[@elbrujo1969]

😂😂😂

[@paulrosberg2637]

Exactly what I thought 😮

[@ericl452]

Looks like the synchros were worn out and they replaced them with used ones in better condition.

[@HunterShows]

Did you not see all those pieces he threw on the ground?

[@coniferviveur3788]

Serious expertise on display and not a power tool in sight.

[@harryegden3696]

Great to see you guys make the best of your circumstances. Full respect to your ingenuity. Necessity is the mother of invention. Nice work.

[@stevebodalenko5286]

Imagine what these guys could achieve with a decent set of power tools.

[@marcmigneault5762]

I love their work, they use what they have and how they dressed is not an issue with me. BRAVO;

[@user-uk8mq2fp2f]

Больше грязи больше песка , кричал мастер собирая коробк! 😢😢😢😢

[@sr9tc]

sharp dressers. blazers and dress shoes for this job. nice!

[@elbrujo1969]

😂😂😂

[@user-zw7ky9gt2b]

Ничего удивительного, ведь они разбирали Мерседес! Тойоту можно разбирать и в шортах.

[@scottbilger9294]

Everyone knew they'd be filming today and wore their best.

[@alfredomosquera5832]

I am really amazed and mesmerized with such expertise, skill and memory. What a speed, cleverness and precision, without doubts. Chapeau. You are really unbelievable, Greets from Venezuela.

[@honestspirit56]

When you do the job 5 times a year on the same junk box you get really good at it.

[@rgamore]

Lets see it in action and working! :)

[@moesamouri4120]

Licenses Mechanic have to come learn from these guys. These guys' repairs are not replaced .

[@christianvalenzuela225]

Smart and skilled workers! My respects!❤❤❤

[@mangopog9814]

Love the teamwork, every man has his job, and another amazing thing is their tools are basic like socket welded welder to a bent L-bar no Mack tool truck stopping by with costly tools.

[@vagsonmendonca4595]

O trabalho em equipe desse pessoal é impressionante, assim como o uso da marreta.

[@fabiodenardi904]

Ottimo lavoro. Siete dei bravi meccanici. Saluti dall'Italia.

[@jonsona9353]

These miracle workers guessed to put a disk under the mechanism, a hundred years would pass and they would invent a convenient cart or workbench.

[@MrAlewis007]

These guys are absolutely amazing!!!

[@janiszumanis354]

😂😂😂😂😂😂😂😂😂😂😂😂

[@technichka_msk]

Разобрал... помыл... собрал❤❤❤❤❤

[@GeneralBlackbird]

выкинул

[@user-dm2lu9vp2j]

Как там всё работает? Меня ролик убил где шкуркой гидроцилиндр ремонтировали

[@user-yu9xi3dq9l]

и продал

[@user-lz2ip6dq1f]

и продал в россию

[@AnisAnis-xj2jj]

MASHA ALLAH BOHOT ZABARDAST WE LOVE ❤️ PAKISTANI 🇵🇰 FROM GERMANY 🇩🇪 🎉🎉🎉

[@robytrihardianto5354]

Istimewa.. Salam dari Mekanik Indonesia🇮🇩.

[@dannyullrich5764]

Großer Respekt für ihre Arbeit mit diesen einfachen Mitteln. Da können wir hier noch was lernen. Aber das öl und die Flüssigkeiten dürften nicht in die Umwelt gelangen. Die Erde ist bestimmt tief verseucht. Tolle videos weiter so.

[@rogerrolex6981]

Watch a Mercedes truck be built out of a pile of rubble, just like new 😅😅 Mercedes Benz certified technicians

[@martijnappel3247]

So much respect on the way you people works...on our country its full off rules and that kind of things...its amazing how you do that outside and you know exactly what ure doing❤keep it up🎉

[@Really658]

Appreciate your willingness to work.

[@Mechanical-Hands]

Thank you for your kind words! We're passionate about what we do, and it's our pleasure to bring dedication and enthusiasm to our work every day. Your appreciation means a lot to us! 🛠️😊

[@carlosfernandes9197]

Um verdadeiro quebra cabeça. Serviço para Profissionais.

[@manuelmallea3818]

This persons are amazing. They know all of everything.

[@Mechanical-Hands]

Absolutely! 🌟 Our team is incredibly knowledgeable and skilled at what they do! 🔧💡 Thanks for recognizing their expertise! 🙌😊

[@manuelmallea3818]

@@Mechanical-Hands I'm from Chile. One year ago, i start receibing suggesttions of your videos in KZbin and you are incredible. 👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👍🏻🤝🏻🤝🏻🤝🏻🤝🏻🤝🏻

[@Mechanical-Hands]

welcome aboard! We're thrilled to have you. Sending cheers all the way to Chile! 🇨🇱🎉😄

[@user-zk2wk9on1s]

Great work done by the team....truly appreciate 😊😊

[@George-of6rl]

Salute to you guys❤

[@johnswarbrick2365]

Respect. I'd have had a couple of rings/cogs and a handful of nuts and bolts left over. These I'd add to the box of bits from earlier assemblies.

[@reinaldosouza262]

De mecânica eu não entendo nada,mas é bom ver o minucioso trabalho de cada um dos profissionais na desmontagem e remontagem dessa e outras máquinas! As 21:51,em 27/02/24 🙌

[@RuggedBrotha]

But are they using specs? I erarerly see them measure anything.. These machines require perfection.

[@michaeldonato8837]

Idc what anyone says, this is talent. No special tools, no special shop, no special training/education. Good for these men.

[@haidermitaiganzwichtig2962]

I have nothing but Respect for you guys. Doing an awsom job, at a hard labour... But you seriously need to educate yourselfes about the pollution you guys produce.

[@davidrogers6287]

Oil soaking into the ground and into the ground water

[@colinsteam]

A Master Mechanic at work. What was wrong with the box in the first place?

[@kamarulazlan895]

Engineer in Germany: This gearbox is kaputs. We need to buy a new one. Old man in remote Afghanistan: Hold my pilao rice.

[@hero750000]

Was haben die gemacht? Einmal auseinander und sauber gemacht 😂😂😂 eine Dichtung fürs ganze Getriebe Respekt 😂😂

[@katalacasaverde2841]

They changed the broken part

[@funkeb.1512]

Das ist eben Pakistanische ZF-Hofspezial-Instandsetzung !! Da wird schon beim Demontieren mit Hofsand Gesandstrahlt!! Wenn die fertig sind ist das ein "AMG-LKW" !!!!!!!!!!!!!!!!!!!!😅 Aber Mut haben die!!! Ob und wie lange es funktioniert,sieht man sehr selten!!

[@funkeb.1512]

Ich glaube,solch eine Reperatur ist nur wegen einem Video gemacht! Wenn ich mich nicht irre,lagen noch jede Menge Teile in der Schüssel!!😀

[@koolbreeze6192]

This M/F better come with a warranty! 😂

[@Paul-ci9fr]

They built that for about $20 so definitely no warranty just bring it back if it breaks only another $20 😂😂😂

[@loaked3000]

I feel like the most impressive thing is how they know which bolts go exactly back in the same spot. There are so many, all different size lengths, diameter, etc.

[@obiblast]

beautiful call to prayer

[@humbleafrikan6325]

What was wrong with the gearbox, I didn't get that part. Good work shown by these gentlemen💪

[@indonesianvivid]

Pure Skill 🔥🔥🔥

[@LCMNUNES1962]

EXCELENTE SERVIÇO de MECÂNICA 👍👍👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻 🇧🇷

[@felipesants8936]

Great job . from Brazil

[@user-rh6sd7yc5k]

ماشاء الله اخوتنا الباكستانيين والافغان الله يبارك بكم ويقويكم

[@lejosdemitierra5036]

No quiero ni imaginar yo tener que volver a armar de nuevo esa caja ya perdí la cabeza 😂

[@user-gx7pm4bk4r]

Восхищаюсь вами ребят 👍 вы просто лучшие) в таких условиях не каждый человек сможет такое сотворить)

[@anisytv685]

Good skill brothers❤😊

[@reneramirez2882]

"Use Mercedes-Benz tool 8147 to remove shift forks" Homes just hits it with a J-wrench till the forks surrender.

[@HunterShows]

So this is what a Mercedes-Benz authorized service looks like...

[@relaxingnature2617]

It only needs to last until the top of the next mountain pass

[@user-rx2gu4dl2p]

Bravo félicitations i am French mécanique Bravo bravo bravo

[@jamalleesoyk8246]

Ото мыкты усталар ийгилик каалайм браво

[@jayc4562]

I don't know who wrote that intro but the video gives new meaning to the phrase "do it in the dirt".

[@nigelgregory99]

Impresssive work fellas 👌

[@philippabaker1078]

Not a manual in site! Amazing.

[@Yopsyra]

1st: Find dirty floor to work on internal engine parts, 2nd: find juvenile to wash engine parts, 3rd. Make the elderly do the assembly. Great success ! yeahs ke mash chenkui

[@tudoricaconstantin5271]

🤣🤣🤣🤣🤣

[@tomrogers9467]

I believe workbenches are against their religion. Or something similar.

[@donnyeisenbacher6896]

I am impressed...

[@gille2k]

dudes going crazy

[@user-kn5em9jy2p]

Супер мастера, как конвейер. Машаалах.👍👍✊✊

[@walrodr6683]

Esses sim são mecânicos especializados merecem respeito e vale apena pagar por um serviço de qualidade.

[@magdapple5645]

Amazing work good man .

[@vladimircolev3504]

Ну да, непонятно за что автосервисы по ремонту и настройке "коробок" берут такие деньги???? Ведь что нужно для качественного ремонта - вороток, головки , кувалда, песок, грязь , пыль....разобрал, типа помыл и собрал))))))

[@Chucapapra]

Их тут все буржуи нахваливают😂😂😂😂😂 На самом деле какая-то хрень в грязи и песке и фиг его знает сколько эта коробка проработает😂😂😂 я такого говна даже в совке не видел по механике а уж по автомату даже представить сложно😂

[@ssarkees]

I like these guys.

[@Mechanical-Hands]

Glad to hear it! These guys are a true testament to hard work and dedication. Thanks for showing them some love! 👍😊

[@stevehelliwell9101]

Astonishing !!!

[@kammen1flatza]

Hammering the block and parts directly usually ends in twisted/cracked/broken parts. Using pieces of old tire to absorb the shock is so easy and yet they don't seem to bother with it...

[@Mechanical-Hands]

You make a valid point! While hammering directly on parts can sometimes lead to issues like twisting or cracking, using pieces of old tire to absorb the shock is indeed a clever workaround. It's all about finding creative solutions to ensure smooth and precise work. Thanks for sharing your insight! 🛠️👍

[@user-ev9sb8zw7i]

наконец то бурундуки в ботинках!!!Хоть глянул,как мерсовская коробка сделана.От нее прям через экран веет надежностью и крепостью.

[@ottovayesca1180]

Once i opened my car bumper and whn i put it back thrs 3 screws extra left to put .. Whn the bumper is already solid fitted

[@darrenfarrell-bn2cb]

I Like Those Socket Bars They appear in Most Of These Videos can they Be Bought on Line .

[@TruckWrench92]

guys you doing great job. but keep attention on safty and equipment cleaning

[@user-pc9it3kt2o]

Transmission rebuilding during the day; fine French cuisine at night.

[@farhadfarhadian1111]

These guys are genious

[@justingray3456]

These guys are magicians, they always know just the right amount of dirt and sand to put into the item being worked on for a perfect rebuild.

[@kalsnck3483]

Adamda ne hafıza var maşallah

[@user-ek9ep6bs4s]

simply fascinating.

[@Mechanical-Hands]

We're delighted that you found it fascinating! Thanks for watching and appreciating our work! 🌟🛠️

[@dominic4379]

It would be sooooo nice if people were not judgmental about methods/clothing/circumstance and appreciate the fact that this team is actually fixing things, rather than replacing.

[@Hullajump]

hello they just " di assemnble/ re assenble " after cleaning no broken part no machin tool involved no broken tee or big holle in the metal i think you already can use this engine before all of this

[@MrSychnant]

Is it just a western thing but i would have to fix the brickwork in the background put a skim of cement and throw some paint on it, letting people know i had pride in my workspace.. I suppose the floor is just permanently oily soil, with the odd piece of cardboard. But they certainly know what they're doing. Great video.

[@user-rh6sd7yc5k]

من لم يلم بتصليح وصيانة المرسيدس يبقي مختصا بالدواجن فلا يفهم ولا يفقه الا في اختصاص اصطبله. واخيرا كل الشكر لكم ايها الاذكياء بمجرد فك الشنجمان او الكير ورميكم للقطع التالفه مباشرة يعلم الجميع انكم اذكياء وبارك الله لكم في كل شي اخوكم من الشمالرالسوري المحرر