Zero Clearance Insert for Festool KAPEX

[@robertpearce8394]

A beautifully made accessory.

[@sedgetool]

It is ... Went is flawless !!!

[@extremewoodworker]

I tried the Fastcap ZCI version but it sat proud of the table and had a tendency to peel up. I changed to the Colliflower insert severall years ago and am very happy with it. It is always nice to have options. Steve

[@sedgetool]

Good to know! Thanks !!!

[@imc4357]

Thanks for the useful tip …I just ordered two of them.

[@sedgetool]

Wicked cool

[@1915Woodworks]

I’m so close to pulling the trigger on a Kapex. Maybe when you visit this summer we’ll buy one and get it set up :)

[@sedgetool]

OK !!!!!

[@HuntsWorkshop]

A.) I'm sending you a DM in a minute to hear how you know the Legendary Sedge and B.) DO IT. You know I just got mine, but I love it!

[@1915Woodworks]

@@HuntsWorkshop it’s really simple. He charges a 50k appearance fee

[@HuntsWorkshop]

​@@1915Woodworks bahaha, He should.

[@ron1martens]

That's fantastic. I have the kapex 120 and so get quite a bit of debris in between or under the plastic strip. I bought an 80 tooth blade and the 60 tooth blade has gone walking. I'm not sure when it went. Using your small drill I certainly miss mine as it is handy for delicate operations. I have not yet replaced all my Festool's which found their way to unauthorised new ownership. I somehow delay buying cheaper tools as I often return to purchasing new festool upon looking for replacement tools. I'm pleased because I was going to give my chorded plunge saw to my brother when I bought the 36 volt cordless plunge saw. I now put a 36 volt cordless 1.8mm kerf plunge saw and wish to purchase the high output 4 amp hour batteries. I had bought a 6.2 amp hour battery so need an extra battery. I was going to buy another 6.2 amp hour battery although since they are real pricey now it makes more sense to get high density battery 4 amp hour. Hense in saying that using a 6.2 amp hour with a high density or bigger cell technology 4 amp hour batteries is there any difference in power on how the electronics communicate or can tell the type of battery inserted?

[@sedgetool]

I would stay with the 6.2 amp hour batteries on the tracksaw

[@warrensmith2902]

Also look into FastCap's zero clearance tape. A nice way to get a replaceable or temporary cover for your table or miter saw slot.

[@sedgetool]

ok

[@CarstenDittrich2014]

thank U Sedge. Always very informative. Could U perhaps also 😄😉show how to setup/calibrate the KAPEX. I don't trust my fence to blade - seems off more to one side than other... can't figure it out...

[@sedgetool]

Sure thing!

[@DidierHoubrechts]

Thank you !!!

[@sedgetool]

You bet!

[@kevincoughlin1023]

Thanks for your help. I just got a Kapex. What vac and hoses do you recommend please? And I’m using the Kapex for a stationary machine in my shop. What table or stand would be the most suitable and stable? Thanks Kevin Duxbury MA

[@sedgetool]

I use a 36mm hose on my Kapex

[@philipjones3454]

Great video Sedge. Now just need the money for the Kapex! :)

[@williamsmith9026]

Just explain to the kids that their iphones and food are overrated and if they would like them they can find work anywhere right now.

[@sedgetool]

😁

[@ron1martens]

Philip Jones. I really like comments like yours. If I can find money to buy a new kapex. The smaller kapex is a lot more pricey than the larger blade kapex by around $1,000 au. I bought my kapex for around $1,600 and the smaller kapex is about $2,500. Where I buy my tools I can pay off and put on laybuy. To me this suits me fine as I don't fork out a large sum at once. Yeah I know I can stash money away until I have the right amount. Seems every day loving you use the money at your disposal. The way I purchase works fine for me. I stop at the shop on the weekend and give them a little money at a time until I take the tool home with me.

[@ron1martens]

Philip Jones edit first comment. I wrote au the auto correct changed to and. On my previous comment.

[@Rob-df6py]

Been using the blue one that starts with a B but man these are way prettier, gonna get me some

[@sedgetool]

I used that one in the past ... I like this one a whole lot better.....

[@skipclark9521]

Very nice insert at a reasonable price. Second vote on doing a video on adjusting the laser on the Kapex

[@sedgetool]

Ok !!!!

[@Born2Ride108]

what about angle cuts? Will the blade hit the insert when the saw is at 45deg?

[@sedgetool]

yes

[@HuntsWorkshop]

My apologies if this has been asked over the years of Festool Live, but how many times can you professionally sharpen a standard Kapex Blade (495388)? Can't find specs for the amount of carbide in the teeth or the sharpening recommendation. Love your videos here and on Live's on Friday's!!

[@sedgetool]

There is no spec or tech on sharpening a Kapex blade ....but I know a few folks who have done about 2 -3 sharpenings on there blades.......It all depends on how good the sharpening service is ....

[@HuntsWorkshop]

@@sedgetool appreciate the feedback, it looks like it has quite a bit of carbide on there!

[@OEM19]

Have you found any zero clearance inserts for the ksc 60?

[@sedgetool]

I have not found any yet....

[@lockstocky2800]

I really want to purchase one of these kapex 120 , but I keep coming across reviews of it failing just out of warranty, usually the switch . It’s a shame as it’s making think twice now. Then I come across a recall 🤦

[@sedgetool]

there has never been a recall on the Kapex........

[@lockstocky2800]

@@sedgetoolthat’s very odd ! From my research I think you you will find there was a safety recall on the kapex 88 and the 120 purchased between 2007 and 2010 , there was a issue with it setting on fire when in use and when not in use but plugged in. I really like this saw, and really want one to go with my other Festool gear, I just keep finding issues with the trigger breaking , and the 45 degree presets not making a perfect right angle. I’m hoping it’s just the odd saw that’s slipped through the quality control, or operator error . Only thing that’s worrying is the people reporting this are professionals with joinery shops . ???

[@tundrawhisperer4821]

So can I get a name engraved in the ZCI that I would order? Thx

[@sedgetool]

I would reach out to Jordan on IG at bare_knuckle_builds_2021 and ask !!!!

[@josiahutah3712]

Aw man, Sedge. You didn't show the back of the board where all the tear out usually is. Have you implemented a zero clearance for the fence?

[@sedgetool]

I have implemented a zero clearance at the back with out much longevity

[@rickfouts1671]

Good looking insert. Could you please do a video on setting the lasers on the Kapex. Love your channel.

[@sedgetool]

Thanks ...I will look into it ...

[@scottschultz7645]

I made a zero clearance insert out of 1/4” HDPE seaboard. Same stuff cutting boards are made from. Works great

[@sedgetool]

Awesome

[@BW-cw4lq]

FANTASTIC Take Away: tint the head to 47+-, to access the panel. Another great show

[@sedgetool]

Rock on! Glad you liked it Blake !!!!!!!!!!!!! Thanks

[@bigmonkey999888]

Hi Sedge, are the inserts available in the UK? Steve

[@sedgetool]

I do not know if Jordan ships internationally

[@jordanlantz3162]

Yes I do ship to the UK 🥳

[@bigmonkey999888]

@@jordanlantz3162 Hi Jordan any idea of the total cost please Steve

[@jordanlantz3162]

@@bigmonkey999888 one order to Hungary was $25 for shipping. Where in the UK are you I can run a shipping quote for you?

[@bigmonkey999888]

@@jordanlantz3162 Hi Jordan my location is Leeds, West Yorkshire

[@Juscody]

I hear your voice for 4 seconds and for the life of me i can not think why people hate americans.

[@sedgetool]

Thanks .....

[@CraigLafferty]

It looks like the shop is now closed on Etsy.

[@sedgetool]

oh man

[@bigjuneuk2897]

Just use masking tape. You never get tearout on the underside

[@sedgetool]

hmmmmmmm

[@williamsmith9026]

Im gonna check out the link for those inserts.. i have the slip in inserts but, not a huge fan and there aint no way Im making an insert of quality and fit those guys made. Edit: The link took me to their etsy page with just bow ties on it.. I'll poke around for their site after I get out of the shop. Adding 2 shelves. One for vac bags and one for the new domino and domino systainer pack...🤩

[@sedgetool]

Thanks William...... Working on the link....

[@jordanlantz3162]

They are renewed in the ETSY page, the quantity went out of stock. The error should be fixed now. Sorry for the issues everyone. We’re back up and running

[@pmelchman]

Too nice to use…. lol

[@sedgetool]

lol

[@jordanlantz3162]

My Kapex insert will never be as nice as a Sedgeley Pouch though…

[@dwpalme2670]

He talks like he's from Brooklyn

[@sedgetool]

Maine