Zero Clearance Insert for Festool KAPEX

A friend of SedgeTool made a wicked nice zero clearance insert, so Sedge is installing it in the KAPEX at the shop. To get one for yourself, talk to our friend Jordan Lance over at Bare Knuckle Builds, link below. Of course, it wouldn't;t be SedgeTool if there wasn't a tip or trick mixed in. And remember to be positive and stay sharp!
Kapex Zero Clearance Insert: etsy.me/3a4HjZE
Kapex KS120 :amzn.to/4dqeYc1
#KAPEX #ZeroClearance #Festool
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SedgeTool is all about woodworking and having a great time doing it. SedgeTool is Brian “Sedge” Sedgeley who brings 30 years of woodworking experience and tons of energy to the team. Chris "THE UNIT" Seibert who films it all! If you want to have a good time and learn something about woodworking, then you’ve come to the right place.
All views and opinions expressed during SedgeTool are explicitly those of SedgeTool. They are not intended to represent any claims, value statements, or opinions of any of the tools, brands, subsidiaries, or parent companies of brands referenced, visible, or mentioned on the show. The SedgeTool team is here for entertainment and educational purposes only. SedgeTool is not a replacement for proper training or safety guidelines as outlined by the manufacturer's owner’s manuals.

[@robertpearce8394]

A beautifully made accessory.

[@sedgetool]

It is ... Went is flawless !!!

[@extremewoodworker]

I tried the Fastcap ZCI version but it sat proud of the table and had a tendency to peel up. I changed to the Colliflower insert severall years ago and am very happy with it. It is always nice to have options. Steve

[@sedgetool]

Good to know! Thanks !!!

[@1915Woodworks]

I’m so close to pulling the trigger on a Kapex. Maybe when you visit this summer we’ll buy one and get it set up :)

[@sedgetool]

OK !!!!!

[@HuntsWorkshop]

A.) I'm sending you a DM in a minute to hear how you know the Legendary Sedge and B.) DO IT. You know I just got mine, but I love it!

[@1915Woodworks]

@@HuntsWorkshop it’s really simple. He charges a 50k appearance fee

[@HuntsWorkshop]

​@@1915Woodworks bahaha, He should.

[@imc4357]

Thanks for the useful tip …I just ordered two of them.

[@sedgetool]

Wicked cool

[@warrensmith2902]

Also look into FastCap's zero clearance tape. A nice way to get a replaceable or temporary cover for your table or miter saw slot.

[@sedgetool]

ok

[@DidierHoubrechts]

Thank you !!!

[@sedgetool]

You bet!

[@ron1martens]

That's fantastic. I have the kapex 120 and so get quite a bit of debris in between or under the plastic strip. I bought an 80 tooth blade and the 60 tooth blade has gone walking. I'm not sure when it went. Using your small drill I certainly miss mine as it is handy for delicate operations. I have not yet replaced all my Festool's which found their way to unauthorised new ownership. I somehow delay buying cheaper tools as I often return to purchasing new festool upon looking for replacement tools. I'm pleased because I was going to give my chorded plunge saw to my brother when I bought the 36 volt cordless plunge saw. I now put a 36 volt cordless 1.8mm kerf plunge saw and wish to purchase the high output 4 amp hour batteries. I had bought a 6.2 amp hour battery so need an extra battery. I was going to buy another 6.2 amp hour battery although since they are real pricey now it makes more sense to get high density battery 4 amp hour. Hense in saying that using a 6.2 amp hour with a high density or bigger cell technology 4 amp hour batteries is there any difference in power on how the electronics communicate or can tell the type of battery inserted?

[@sedgetool]

I would stay with the 6.2 amp hour batteries on the tracksaw

[@philipjones3454]

Great video Sedge. Now just need the money for the Kapex! :)

[@williamsmith9026]

Just explain to the kids that their iphones and food are overrated and if they would like them they can find work anywhere right now.

[@sedgetool]

😁

[@ron1martens]

Philip Jones. I really like comments like yours. If I can find money to buy a new kapex. The smaller kapex is a lot more pricey than the larger blade kapex by around $1,000 au. I bought my kapex for around $1,600 and the smaller kapex is about $2,500. Where I buy my tools I can pay off and put on laybuy. To me this suits me fine as I don't fork out a large sum at once. Yeah I know I can stash money away until I have the right amount. Seems every day loving you use the money at your disposal. The way I purchase works fine for me. I stop at the shop on the weekend and give them a little money at a time until I take the tool home with me.

[@ron1martens]

Philip Jones edit first comment. I wrote au the auto correct changed to and. On my previous comment.

[@skipclark9521]

Very nice insert at a reasonable price. Second vote on doing a video on adjusting the laser on the Kapex

[@sedgetool]

Ok !!!!

[@Rob-df6py]

Been using the blue one that starts with a B but man these are way prettier, gonna get me some

[@sedgetool]

I used that one in the past ... I like this one a whole lot better.....

[@CarstenDittrich2014]

thank U Sedge. Always very informative. Could U perhaps also 😄😉show how to setup/calibrate the KAPEX. I don't trust my fence to blade - seems off more to one side than other... can't figure it out...

[@sedgetool]

Sure thing!

[@BW-cw4lq]

FANTASTIC Take Away: tint the head to 47+-, to access the panel. Another great show

[@sedgetool]

Rock on! Glad you liked it Blake !!!!!!!!!!!!! Thanks

[@rickfouts1671]

Good looking insert. Could you please do a video on setting the lasers on the Kapex. Love your channel.

[@sedgetool]

Thanks ...I will look into it ...

[@scottschultz7645]

I made a zero clearance insert out of 1/4” HDPE seaboard. Same stuff cutting boards are made from. Works great

[@sedgetool]

Awesome

[@Juscody]

I hear your voice for 4 seconds and for the life of me i can not think why people hate americans.

[@sedgetool]

Thanks .....

[@kevincoughlin1023]

Thanks for your help. I just got a Kapex. What vac and hoses do you recommend please? And I’m using the Kapex for a stationary machine in my shop. What table or stand would be the most suitable and stable? Thanks Kevin Duxbury MA

[@sedgetool]

I use a 36mm hose on my Kapex

[@HuntsWorkshop]

My apologies if this has been asked over the years of Festool Live, but how many times can you professionally sharpen a standard Kapex Blade (495388)? Can't find specs for the amount of carbide in the teeth or the sharpening recommendation. Love your videos here and on Live's on Friday's!!

[@sedgetool]

There is no spec or tech on sharpening a Kapex blade ....but I know a few folks who have done about 2 -3 sharpenings on there blades.......It all depends on how good the sharpening service is ....

[@HuntsWorkshop]

@@sedgetool appreciate the feedback, it looks like it has quite a bit of carbide on there!

[@bigjuneuk2897]

Just use masking tape. You never get tearout on the underside

[@sedgetool]

hmmmmmmm

[@Born2Ride108]

what about angle cuts? Will the blade hit the insert when the saw is at 45deg?

[@sedgetool]

yes

[@CraigLafferty]

It looks like the shop is now closed on Etsy.

[@sedgetool]

oh man

[@josiahutah3712]

Aw man, Sedge. You didn't show the back of the board where all the tear out usually is. Have you implemented a zero clearance for the fence?

[@sedgetool]

I have implemented a zero clearance at the back with out much longevity

[@lockstocky2800]

I really want to purchase one of these kapex 120 , but I keep coming across reviews of it failing just out of warranty, usually the switch . It’s a shame as it’s making think twice now. Then I come across a recall 🤦

[@sedgetool]

there has never been a recall on the Kapex........

[@lockstocky2800]

@@sedgetoolthat’s very odd ! From my research I think you you will find there was a safety recall on the kapex 88 and the 120 purchased between 2007 and 2010 , there was a issue with it setting on fire when in use and when not in use but plugged in. I really like this saw, and really want one to go with my other Festool gear, I just keep finding issues with the trigger breaking , and the 45 degree presets not making a perfect right angle. I’m hoping it’s just the odd saw that’s slipped through the quality control, or operator error . Only thing that’s worrying is the people reporting this are professionals with joinery shops . ???

[@OEM19]

Have you found any zero clearance inserts for the ksc 60?

[@sedgetool]

I have not found any yet....

[@tundrawhisperer4821]

So can I get a name engraved in the ZCI that I would order? Thx

[@sedgetool]

I would reach out to Jordan on IG at bare_knuckle_builds_2021 and ask !!!!

[@williamsmith9026]

Im gonna check out the link for those inserts.. i have the slip in inserts but, not a huge fan and there aint no way Im making an insert of quality and fit those guys made. Edit: The link took me to their etsy page with just bow ties on it.. I'll poke around for their site after I get out of the shop. Adding 2 shelves. One for vac bags and one for the new domino and domino systainer pack...🤩

[@sedgetool]

Thanks William...... Working on the link....

[@jordanlantz3162]

They are renewed in the ETSY page, the quantity went out of stock. The error should be fixed now. Sorry for the issues everyone. We’re back up and running

[@bigmonkey999888]

Hi Sedge, are the inserts available in the UK? Steve

[@sedgetool]

I do not know if Jordan ships internationally

[@jordanlantz3162]

Yes I do ship to the UK 🥳

[@bigmonkey999888]

@@jordanlantz3162 Hi Jordan any idea of the total cost please Steve

[@jordanlantz3162]

@@bigmonkey999888 one order to Hungary was $25 for shipping. Where in the UK are you I can run a shipping quote for you?

[@bigmonkey999888]

@@jordanlantz3162 Hi Jordan my location is Leeds, West Yorkshire

[@pmelchman]

Too nice to use…. lol

[@sedgetool]

lol

[@jordanlantz3162]

My Kapex insert will never be as nice as a Sedgeley Pouch though…