The step over is not constant allowing for morphing spirals were we account for chip thinning throughout the entire tool path. Look for the feed changes.
@darrenwilson83758 жыл бұрын
Nice machining on thin sections, without doubt the best method on getting the most out of your tools.
@morrisdiver529 жыл бұрын
To all you doubters, this is steel and it's not a con, I had a live demo of this software, cutting a very similar part to this, no coolant in a standard mould making steel. I was so impressed we now use this solidcam with imaching and 3D imachining exclusively. There is nothing I am aware of quite like it.
@ydna13 жыл бұрын
thanks for the numbers....I don't often get the chance to make deep cuts in steel with tools that small but I'd love to experiment one of these days....
@crashes322111 жыл бұрын
Beautiful.
@nonetaken78739 жыл бұрын
At 4:05 you can see some bright orange sparks, you wouldn't get that if the material were aluminum.
@eriff8 жыл бұрын
exactamente
@atowngreen10 жыл бұрын
Its called trochoidal milling. Using large or full depth of cut, but with small radial step-over. Pretty much the definition of high speed machining. Can save time and uses your tool a lot more efficiently. Though in this video im not sure if steel is being cut. At these speeds, your chips would at least turn straw-colored, but these chips are staying silver like aluminum would. If im wrong and it is steel, thats pretty damn impressive! Thumbs up to whoever wrote the program. By the way, its usually more ideal to use an air blast as opposed to coolant when cutting steel.. coolant can shock and fracture carbide tools if theres a lot of variance in temperature.
@gowthamanmahalingam78298 жыл бұрын
how much spindle rpm? feed rate ? what type of cutting tool used ? what grade material in steel ? what software used ?
@ydna13 жыл бұрын
nice cuts, love to see the parameters for it!
@dmtindustrialsac11006 жыл бұрын
Excelente!
@jaydekaytv8 жыл бұрын
Fast + Smooth.
@TFHxPESTILENCE10 жыл бұрын
damn this is beautiful lol, CNC ftw
@JohnAndrewMetza10 жыл бұрын
Can you give some information? Spindle Speed, how big are the tools we are looking at? What grade of steel? Feed rates? How is the steel fixtured? What other steps are there to finish the part?
@harrelsontrumpets9 жыл бұрын
Lots of interesting comments, but many of you insist this is Aluminum. It is in fact steel being cut at high rpm and feed rate programmed in SolidCAM using their iMachining function.
@enistrgt9 жыл бұрын
what makes it possible to cut faster? smart toolpath?
@harrelsontrumpets9 жыл бұрын
This tool path offers consistent engagement and less radial depth allowing it to cut considerably faster. And the tool incorporates the latest in cutting technology.
@arilbks39216 жыл бұрын
Harrelson Trumpets 0
@Dannnneh9 жыл бұрын
So satisfying.
@tonynguyen233010 жыл бұрын
Nice, I really like the way you go into the cut inside the hole. What type of tool path are you using?
@gloverhc12 жыл бұрын
You can get a 30 evaluation version of the software at solidcam.com The Eval version does let you produce G code, and the software comes with post processors for more popular machines.
@zwik949 жыл бұрын
What type of machine (brand) did u use for this? Very curious...
@cncmike9 жыл бұрын
Looks like a medium carbon steel like C45.
@Tool171713 жыл бұрын
@ydna2 Deep cuts with small tools is not easy. Synchronization between all cutting parameters must be maintain throughout the entire cut. You can find other videos of deep depths of cut with 1/2” or 12mm tools but with small tools they are much easier to break, one miscalculation that causes a brief overloading of the tool and they break.
@ralphalfiehughes10 жыл бұрын
If it was ali then one could ramp up feed and spindle...esp if using carbide..nice video
@poopl00p3r8 жыл бұрын
I can't believe it's not butter!
@loudpipesavelives6910 жыл бұрын
That sure is a beautiful looking CNC machined billet steel something or other.
@luismariagonzalezcuezva17288 жыл бұрын
muy interesantes .seguir asi
@r0my476 жыл бұрын
Genial :)
@cncit13 жыл бұрын
Really nice what is the machine being used make model etc?
@colinworobetz66629 жыл бұрын
What kind of stepover/DOC are you using?
@mickhall289412 жыл бұрын
Thanks, I will d-load a demo.
@Budaboose11 жыл бұрын
What type of steel is it, because it really looks and sounds like Aluminum?
@Tool171713 жыл бұрын
@ydna2 I did not cut the part but I got the part file and turns out the part is pretty small. The round stock is 95mm / 3.737" diameter. Here is the data for the 4mm tool 4mm diameter, 9.8mm deep, 16000RPM, 2000-14000mm per minute, .030-1.2mm step over .157” diameter, .386” deep, 16000RPM, 78-551” per minute .0118-.0472” step over
@ausguitarist11 жыл бұрын
what are these drill bits made out of?
@kaihuacao851710 жыл бұрын
哇,太棒了!
@UnbreakableM1nd11 жыл бұрын
I'm paranoid, I would've made even more drilled holes before milling it.
@Tool171713 жыл бұрын
@Tool1717 Correction on the step over .0018-,0472" step over
@markrobirds79847 жыл бұрын
IMachining is SolidCAM's competitive answer to MasterCam's Dynamic High Speed toolpaths. I happen to use MC and buzz through D2 tool steel faster than what's shown here.
@bhartisharma-jb5dk6 жыл бұрын
Mark Robirds
@JaakkoF5 жыл бұрын
Competitive, sure. But way easier and faster to use and thus more economical from programming perspective as well as tooling life.
@billsalvey10 жыл бұрын
how much does this beast cost and if possible what is their website?
@lucerocj10 жыл бұрын
How long do these tools last for? 100 parts, 10?
@CouncilofThirteen11 жыл бұрын
Why coolant in the end?
@depenthene7 жыл бұрын
That was fast.
@doggytourettes772910 жыл бұрын
That's what I love about rigidity... you can't hear it! ;-)
@catalinhapencu37448 жыл бұрын
What type of cnc are you using?
@logannewman45329 жыл бұрын
Looks like a Volumill toolpath. Or is it just contouring with extra offsets?
@JaakkoF8 жыл бұрын
+Logan Newman That's a SolidCAM toolpath. It basically tries to keep the chip load the same, so you don't get any squeaks from the tool and thus your tool life is high.
@douro209 жыл бұрын
What machine is this?
@MattyConn11 жыл бұрын
Cutter nearly broke at 2:08, still extremely impressive for steel!
@turtlemann1411 жыл бұрын
what grade of steel is it?
@P1ksi12 жыл бұрын
Nicht schlecht =)
@joanzzer8 жыл бұрын
Not sure about that very last toolpath, it left a machining mark.
@TheFarCobra7 жыл бұрын
gacekky1 it is because the last cut was conventional rather than climb milling. It did it on the first layer as well.
@JamieKugelmann11 жыл бұрын
We all know it's not steal. It's STEEL.
@ziax91424 жыл бұрын
عمل رائع
@racebends8 жыл бұрын
The color is the same as the table and people don't think the table is aluminum. This is just great tooling at incredible rpm.
@markrobirds79847 жыл бұрын
That's not the mill's table we are seeing. It is a fixture most likely made for this job. I can see it is made from Blanchard ground plate. The mill table would most likely be a scraped surface with t-slots.
@phuturephunk8 жыл бұрын
That piece is worth more than my car, isn't it.
@poopl00p3r8 жыл бұрын
if I had won a million dollars in the lottery, I'd invest in a CNC machine.
@lunchen17687 жыл бұрын
好厉害
@94meriks10 жыл бұрын
That ain't stainless. I don't know what the method is called in English, but the principle is to have a constant pressure on the tool when cutting, and working with low radial engagement. It's faster than traditional milling methods and wear less on the tool due to the soft "break-ins". I can do this every day with my Mori Seki 5-axis and Mastercam cadcam.
@JaakkoF5 жыл бұрын
Trochoidal milling basically, but you can't do this with MasterCAM, you have to give it inputs yourself, whereas SolidCAM iMachining will just ask what material, what end mill and how aggressive you want to cut and calculates all the speeds & feeds automatically to keep a constant chip load & high speed.
@dejanmavija10 жыл бұрын
this is great milling! what cam do u used?
@benjaminbawkon80404 жыл бұрын
iMachining = SolidCAM
@sinderal22712 жыл бұрын
You are afraid of Helix entry for the small tool, so you used alsmost 3 times Drill to pre-drill.
@armedziak6 жыл бұрын
I was hoping for pocket finishing
@JaakkoF5 жыл бұрын
Money is made or lost in the roughing operation, there is no shortcuts in finishing. iMachining hits to that sweet area of where the money is and that is why their videos are usually only of roughing.
@Darfail11 жыл бұрын
Where's the coolant oil? I dont see any... Does anyone know?
@mcozpda339210 жыл бұрын
Engineering.the most beautifuld thing in the world. ENGINEERING ......... DFMX
@personal37 жыл бұрын
any one who explain what is benefits of this processing CNC?? i think Die-Casting or pressing processing could be more productive... and cheaper than this
@armedziak6 жыл бұрын
People saying is aluminum should change their job... Btw. I think its machined on magnetic table
@JaakkoF5 жыл бұрын
The part is bolted from thhe underside to a block of steel which is bolted to the table (you can see some of the bolts in the background)
@mickhall289412 жыл бұрын
I am not allowed to process operations at my employer, as this piece is being machined. It is frustrating to machine a piece similar to this one, with Z depth steps, thus wearing the cutter corner extremely fast. "It is rough on the machine!" Give me a break. I`d like to try a demo version of this software.
@PrimeToolbox11 жыл бұрын
it this real time speed?
@NIGHTSTALKER00697 жыл бұрын
for people sayimg ot is aluminum look at the chip color.
@cnccarving7 жыл бұрын
yes it is steel something like A50 my concern indeed, when I worked on mill, around early 80's this job could take many many hours the roughing itself :-) and I don't have no idea how many hour fileing.. or making a copper chunk for the sinkedm.. time is just changed so much
@tomthompson74008 жыл бұрын
no idea what it is ,, but it looks expensive
@mainemikeiii11 жыл бұрын
I saw some lubricant get squirted in there but that was it unless there was a mister on it tgat I didnt notice...
@CHARLYBROWN5658 жыл бұрын
Which program did you use to make the g code?
@kuei128 жыл бұрын
iMachining
@bhartisharma-jb5dk6 жыл бұрын
JUAN CARLOS MORENO PORRAS
@othmanreparaturen41518 жыл бұрын
oh mein gottttt
@aohuynh94619 жыл бұрын
O viet nam co may nay chua ta
@hoalongdao9 жыл бұрын
Đạo Huỳnh IT IS EVERYWHERE MAN
@hectorcrespo62168 жыл бұрын
aye can ya build me a bottom triple tree for my motorcycle i will pay
@mich27g9 жыл бұрын
part of a wankle rotary engine?
@biggemage123410 жыл бұрын
have none of you who commented on this video never herd of stainless steel billet
@curtisshelton86809 жыл бұрын
I would like to talk to you off line about possible work... Thanks
@nipponso11 жыл бұрын
that is not steal: it's silver butter!!!
@jacksonlefteye8 жыл бұрын
respect for the work being done here, but why call it "iMachining" it's so obnoxious, sounds like you're marketing it to hipster tools
@Tool17178 жыл бұрын
+jacksonlefteye We understand, 5 years ago we worked on this idea and wanted to be noticed. Actually we needed to be noticed so we could recoup our development costs. As time goes on and the technology speaks for itself the name seems unnecessary but internally we have to remember we were trying to be noticed, also any publicity can be good publicity so 5 years later we still have controversy maybe a good thing :)
@jacksonlefteye8 жыл бұрын
Tool1717 makes sense, every machinist i know would roll their eyes at the name though, good luck to you guys, i like seeing the full DOC stuff
@Sketch19948 жыл бұрын
The part in the preview looked too damn shiny to ignore!
@molinobeer11 жыл бұрын
I'm steeling that steal then
@racebends8 жыл бұрын
why are people thinking this is not steel?
@hamsteaks55418 жыл бұрын
+gacekky1 I've never seen brown chips come off aluminum but that's just me.
@hamsteaks55418 жыл бұрын
Certainly does, I'm in the process of high speed milling a trepan in some 4340 on a lathe using dynamic motion or trochoidal machining with a half inch carbide end mill with mastercam, will post a video soon if you're interested.
@hamsteaks55418 жыл бұрын
+gacekky1 Will do.
@armedziak6 жыл бұрын
Cus they know shit
@Tool171712 жыл бұрын
We just wanted to show we support start holes. volumilluser(dot)com/start-holes
@skyhacker68 жыл бұрын
Such a waste of material ! Why didn't they cast the part rather than machining it ?!
@joshua432148 жыл бұрын
+skyhacker6 Cast metals have very different properties than rolled or forged metals. Castings tend to be very granular and weaker, but are more ductile. Rolled tend to be less ductile but greater compression strength. Also, casting steel can be tricky. It is actually cheaper, faster, and "greener" to mill away all this material than to try and cast it and mill to final dimension. Keep in mind that the shavings are recycled in all but the smallest shops, and a small shop would not have this machine.
@Cerebralcinema8 жыл бұрын
+skyhacker6 Casting is for multiple, standardized parts. How do you know that this isn't custom made?
@toantoanledadv333910 жыл бұрын
qa h
@IzaiazYT8 жыл бұрын
This material is not steel and aluminum design the description
@Dziomolek8 жыл бұрын
+Cositas de Izaiaz agree, too fast as for steel
@proskatermx8 жыл бұрын
+Dziomolek The chips are blue and bronze therefore its steel.
@JaakkoF8 жыл бұрын
+Cositas de Izaiaz Aluminum doesn't produce sparks, steel does. This material is steel, 16MnCr5.
@JaakkoF8 жыл бұрын
+Dziomolek Too fast? That was pretty slowly driven, you could easily be even more aggressive with the chip removal and still keep your tool life high.
@Cerebralcinema8 жыл бұрын
+Dziomolek Have you ever heard of high feed milling?
@blueisbetter1008 жыл бұрын
I`m pretty sure its aluminium...
@Cerebralcinema8 жыл бұрын
+Brendan Raymond What makes you think that that's the wrong tool?
@Jimbojenkins12 жыл бұрын
doesn't seem like steel, more like aluminum
@randy7116610 жыл бұрын
Really? All that machining for that? Come on ask any old school machinist and they would have used a 1/2 carb. To ruff out most of that noise , than finished it with the 1/4 finisher! Please !
@JaakkoF5 жыл бұрын
The old school machinists would also be still machining that part.
@martylorenz44479 жыл бұрын
I don't think this is aluminium, I ran a CNC machining aluminium every day for 3 years. I thought it was at first but look at the chips they look different and they are changing colour. Aluminium won't do this. That said its not very hard material...
@zzz13zzz179 жыл бұрын
This is aluminum, not steel.
@JaakkoF8 жыл бұрын
+z3139720 Learn your materials, that is 16MnCr5 steel.
@BrownSugarSonGaming8 жыл бұрын
+Jaakko Fagerlund its steal bro... dont you see the sparks?
@zzz13zzz178 жыл бұрын
+BrownSugarSon Absolutely dont see. White metal, no heating, no sparks, no smoke, no liquid cooling, tool from hss with NiT coating not from tungsten carbide. This tool will burn and broke at this speed on steel. This material is aluminum, or, more possibly, magnesium
@JaakkoF8 жыл бұрын
+z3139720 That is steel. You can see sparks at 4:05 when te cutter goes through the wall. Tool is a standard coated carbide end mill.
@marram61298 жыл бұрын
looks like alum to me with a crappy finish
@JaakkoF5 жыл бұрын
Aluminum doesn't give colored chips nor does it spark. This is 16MnCr5 steel.
@reatoruv8 жыл бұрын
This is aluminum, not steel, and not good regularized.
@MaXxH08 жыл бұрын
+Gilson Fabio de Castro It's steel because: chips are goin yellow/blue, it makes sparks and it's not an AL endmill (TiN coating and helix angle)
@mcping10 жыл бұрын
It's aluminium... the cutters are HSS TiN coated, no serious CNCer would use that for steel :)
@namdang87779 жыл бұрын
about 4:-05, you can see the red chip, alu can do it ? haha look the chip around like alu ?
@arconhadron8 жыл бұрын
+Daniel Lilienberg I vote for 1018 also. Surface finish on top at beginning is poor. It's held rigidly by bolts, and you can almost feel the force of the cuts even with low tool engagement. Surfcam uses Truemill for an approximate 70 degrees of controlled tool engagement. Nice holders, too.
@chrispile38787 жыл бұрын
I've been a tool & die maker for 39 years.... NO WAY that's steel. It's aluminum. PERIOD.
@Lemming19707 жыл бұрын
Oh dear.
@bradcolman73316 жыл бұрын
Aluminum doesn't chip brown and blue. This is trochoidal milling. YES we can cut this fast with this technique .
@JaakkoF5 жыл бұрын
@ 4:05 in the video you see sparks. Aluminum doesn't spark. The chips also show discoloration from heat, aain, which aluminum doesn't do. This is 16MnCr5 steel, basic mold stuff.
@nickrobertson946010 жыл бұрын
Randy, your obviously impaired in some way.... the video is not showing the best strategy for the part, but rather the capability of the cutters and software....Please what?