Only Experiment || How Replace Broken Melted Axle Teeth with scrap Pinion Teeth By minded Mechanic

Only Experiment || How Replace Broken Melted Axle Teeth with scrap Pinion Teeth By minded Mechanic
#onlyexperiment
#Brokenmeltedaxleteeth
#howreplacewithpinionteeth
#pkprocess
must watch this video and give your feedback

[@thomaskibet8818]

Picture this: Your equipment is operating in a remote area where most spare shops only take sales on order for most equipment, nothing is always available on the shelf. It takes some weeks to arrive, what do you do as you wait for the correct replacement? Exactly what he did. Workmanship and accuracy aside, it is a good thing to note some parts may be repaired, it is saving this world another iron mine and steel factory

[@РоманМончик]

судя по тому как они относятся к станкам дефицита запчастей у нет .

[@aiguot9586]

This kind of repair has a higher tensile strength, but the torsional resistance of only the thin welded surface is not enough.

[@malloynx]

folks, we got a concrete floor. expert mode engaged.

[@rhenry7949]

I'm going to miss the dirt toss of the completed item...

[@Panchocastillo420]

Work boots unlock god mode.

[@horstmuller7512]

What comes next? Will they invent the toilet in this millennium after all?

[@str8ballinSA]

@@horstmuller7512That's going a little too far, almost in a realm of science fiction.

[@horstmuller7512]

@@str8ballinSA True. It's all a matter of priorities. First, they will have to invent broom and shovel, before it's the turn of toilet bowls (not to mention flushing water).

[@aldo-228]

This is a Band-Aid and will not stand up to the abuse they put on these vehicles through..I mean they broke the original part that was heat treated and they melted it for God's sake! But the amount of craftsmanship and ingenuity is awesome with these people. ❤

[@mihkus]

I wouldve done a better job with a grinder and stick welder, ive done it few times by now and the welded part hasnt failed ever. No clue why the hell would they put that thread in there, to weaken it even more?

[@RVMD95]

Whatever the diameter of that threaded end, the strength will be about the same as an equivalent sized bolt? Nowhere near what the original solid splined bar was.

[@RobertB56]

It has a drive out of sight warranty,then you're on your own

[@danneumann3274]

@@mihkus My father would have silver soldered something like that instead of arc welding. The silver would have flowed around all the threads a made a reasonably strong bond

[@ma61king]

It's perfect for its intended purpose: Getting views on youtube

[@МихалМихал-ы9т]

*МОЛОДЕЦ ЭТИ ЛЮДИ УМЕЮТ РАБОТАТЬ УДАЧИ ВАМ ---ДОНБАСС*

[@watahyahknow]

shouldnt weld loke that using the lathe as a ground wat happens is that the current goes through the bearings of the lathe partly welding the balls to the races and wearing them out verry rapidly if you do need to weld on a lathe make sure the groundstrap is on the piece youre welding not on the lathe itself seen a few of this exact repair where they wittle down the shaft to half its size fit a new piece with a hole over it and weld it up , they done it a few time so it aparently works , i just wonder for how long as theres a pretty big twisting force on a halfshaft

[@alasdair4161]

He may have put the return clamp on the lathe throat. I once did a similar emergency repair for a motorhome with a damaged spline after a bearing retainer failed letting the axle walk. Instead of threading the coupling I did a full 0.002 interference fit and pressed the undersized replacement spline onto the reduced spigot using a 40 ton press with the spline heated to almost red. Then finish welded, cut and heat treated the entire tail back to original hardness. Not sure how long it lasted, but it got him mobile again for about half a days work.

[@thefreedomguyuk]

​@@alasdair4161Still a no

[@VOLGoff]

интересно,а эти ребята вообще в курсе существования болгарки,фасонных резцов,отрезного резца,особенностей термообработки полуосей? не,работать оно как то будет,но сильно меньше нормальной полуоси ..

[@humphet3750]

До дома доехать на пустом грузовике этого хватит, а там нормально починят.

[@ПавелНикитин-л5ю]

У них походу резьбовым все операции выполняют, но в защиту данного видео - станок нормально выглядит (не как из фаллаута) и штанген присутствует, а не клешни из автомата с магкими игрушками

[@jonnyueland7790]

You don't need threads to fix it, you just make a press fit and it will be better!

[@dustyak79]

Title say’s experiment and dudes just showing off his 3rd world skills making a better video . But ya kinda unnecessary if it was to fix something that was getting welded anyways .

[@williamallen7836]

Looks like an axle. You would not want a press fit that can be spun by excess torque.

[@dustyak79]

@@williamallen7836 That’s where the welds come in. And depending on left or right hand threads either way forward or reverse there’s a chance of it backing out. It won’t back out all the way as the axel is in the hub but with no welds I’m sure stuff will break down Waller out and such.

[@GoldenGrenadier]

​@@dustyak79I think the best solution would be a hole cut perpendicular to the splines going through both pieces of metal and a pin run through the hole, welded at the ends of course. Strongest joint would probably be threaded(with threadlocker added), welded at both ends, and having a dowel pin run through it(also welded)

[@doacarnage]

Running a pin perpendicular would create a weak spot.

[@citysmarttvcitysmarttv-lw6ok]

Мой станок пурпурного цвета я на нём точу зимой и летом ! Полуоси и коленвалы всё что угодно из металла

[@user-vb3bp4xw1q]

а чё нескладно ? - плохой из тебя поэт

[@СергейЧернов-ч1й]

Заготовки можно не отпускать при помощи газовй горелки....они от тупых резцов сами отпускаются.

[@КонстантинИванов-ъ3ю]

Только хотел это же написать))) прикольно, один резец на все случаи жизни)))

[@Сибиряк-м5ь]

А на удар нужно ставить острый)))

[@ВасяПупкин-ъ4ш4к]

Думаю они и не учитывают направление вращения вала, при нарезании резьбы. У них щас тема, всё на резьбы)

[@kolpakov6919]

СОЖ вообще не знают что такое....

[@АлександрБударин-г4й]

Но станок хороший, любым резцом отрезает даже резьбовым и тупым еще.

[@peterduxbury927]

The job looked great when finished, but could never be as strong as a new replacement. Also, I feel that (if you are going to weld the job whilst it's still in the Lathe), it would be better to place the Earth Electrode directly onto the shaft being turned. In this way, the extremely high Welding Current will not be transmitted through the Lathes valuable Headstock Bearings - where there is some resistance due to oil, and the Ballraces themselves.

[@ml.2770]

The ground is on the axle shaft sticking out the back of the lathe.

[@paulwright8378]

Dude i cannot watch you work around that lathe wearing loose clothing

[@T_Burd_75]

What about that giant ring? 😳

[@임영혁-j2z]

3:30 3:36 😅

[@funkytransport]

It’s cool - it’s a safety gown

[@JS-kd7jf]

Well then DON'T WATCH IT..

[@chaturgamer1120]

In pakistan everyone is safe

[@flixemerson9582]

All pretty good, except for welding on new machine, which impairs the quality of the guides...

[@namngothe2060]

I really like your videos, your work is very good. Good effort and excellent skills.

[@citysmarttvcitysmarttv-lw6ok]

Люблю Я запах разогретого металла , И хруст окалины под ногами от поковки ! на полах из паркета и мрамора я чувствую себя неловко, А здесь меня судьба прописала!

[@patricktheexpat]

16 minutes before any measurements were taken, impressive.

[@krsanth-4142]

Funny, I saw a caliper 4 minutes in

[@chuck_machine]

Interesting fix. But, that's all soft metal. He doesn't seem to have a way to heat treat anything for strength. But, good enough for a roadside repair, I guess?

[@sm00073]

приваренный шлицевой вал бьёт относительно оси. а что там по твёрдости?

[@ИванБенуа]

Там пизда, всё перегрето и точность как у слепого с деревянной линейкой.

[@НеуловимыйДжо-е2у]

Если колесо не ставить, то походит

[@bakhtiarahmed3723]

good effort and excellent skills.there is too much pressure on the excels due to torque .these kind of alterations should only be done in case of extreme situation when parts are not available.normaly not recomended due to high risk factor.

[@adailtoncamposrochacamposr8759]

Serviço super profissional! Excelente!

[@PD-yd3fr]

Lad doesn't like coolant or oil?

[@kociu]

Mistrz w swoim fachu, wielki podziw dla sztuki

[@АлександрБородач-я5й]

Это потрясающие умельцы,просто превосходная работа

[@AmjAmj-ni5ci]

Un om cu dragoste de munca zi ingeniozitate, felicitari din Romania bravo

[@jasonharrison25]

Why does he ruin the heat treatment of the part before cutting it? I know it will soften it and make it easier to lathe but he's got carbide tooling which is more then capable of cutting into the shaft without softening it first. But I guess the welding would have done more damage than the torch

[@andreykotovsky]

Honestly its irrelevant in that area, i think

[@1djbecker]

The interrupted cut on the hardened surface was instantly too much for the tooling. Note that subsequent cuts that left the surface blue. Something is very wrong with the feed/speed, tool angle and edge. Chips might end up blue with a heavy cut, but not the work. I don't know the alloy, but that may have left the surface work hardened and made each subsequent cut harder on the abused edge. If the original part with a properly hardened surface failed, the replacement is going to have a very short life.

[@joseeduardohasman1739]

Good job. Congratulations from Brazil

[@csorrows]

The metal changing color during cutting means it is WAY too hot. You need to sharpen or replace the cutter.

Verry good. Mà cái này phải chạy tán ngược, chứ thôi nó cứ chạy ra miết.

[@OppoA3s-s6m]

Best MV, Very Skillful PK Mechanic Workers. Thanks All, ..... Cheerio.*****.

[@jeetenzhurlollz8387]

he has a nice lathe and he fuks up the bearing with arc welding without ground on chuck

[@bigblockpop]

100%

[@franciscocerutimahn]

Please explain for us the uninitiated in the art of welding.

[@Billy97ify]

@@franciscocerutimahn If you don't connect the welder ground to the chuck or better the work piece the current goes through the bearings of the lathe and damages them.

[@Billy97ify]

He may have hung a ground on the other end of the axle out of view.

[@zadkmb]

ネジを切る必要は1mmも無い。 圧入の方がまだマシ。 まぁ、溶接でもつ位なら、そもそも折れないだろ。

[@franciscoguerrero7451]

Exelenteeee reparación mis hermanos felicidades 👏 y Saludos cordiales y un abrazo fuerte a la distancia desde Monterrey México y le mando su poderoso like 👍

[@TomLaios]

Wow, a new lathe. I'm impressed .

[@nftshiller8485]

Amazing work 🎉🎉🎉

[@luisangelgalarraga]

admiro su seguridad en cada ttrabajo muy bueno imponer el criterio de que eltrabajo quedara seguro , pero tambien no hay otra opcion en el campo...mucha suerte siga asi , the from argentina

[@krizikrizis5559]

Самое главное что старые полуоси они ремонтируют а новые продают в страны диванных токарей и сварщиков и.т.д )))

[@killerkane1957]

What a dramatic display of heat color running! Don’t think that was the purpose of the video however.

[@AmericanThunder]

Do you heat treat the axle afterward?

[@francescofalcone7394]

Bravo complimenti....ottimo lavoro...

[@josefranciscoruizgalindo2146]

! Magnifico trabajo ! Felicitaciones desde México.

[@SgtRock-cr2sh]

The 3 jaw chuck is a red flag to start with!

[@danneumann3274]

I always take off the three jaws when I get a lathe and get a buck adjust tru 3 jaw. I agree with You , How can You have a lathe and not be able to indicate Your work?

[@maxronke1453]

Офигеть, у Пакистанцев наконец то появились станки 😄

[@edkincaid9347]

I enjoy watching your work.great job

[@somalia5019]

New subscribed from Somalia thanks

[@soloban81]

Cutting Edge Engineering Pakistan edition

[@JohnDoe-es5xh]

If you weld things in a lathe, the whole weldung current will pass the spindel bearings and can ruin them. The ground clamp has to be connected to the work piece directly.

[@сергейафонин-у4ф]

мне токарь таким образом отремонтировал первичный вал на тракторе , четыре года тому назад .

[@МихаилПетров-я6ц]

первичный вал не полуось, не раскрутится

[@UKlorddarkness]

Тоже силовой был такой, узнал когда разобрал, прошло лет 15 и он целый

[@сергейафонин-у4ф]

@@ГачиМученик-ъ3щ да

[@CarlosRivera-t5u]

Charly de costa rica exelente trabajo

[@ChrisBeazer]

Please read the title "ONLY EXPIRIMENTAL"! Wonder why he didnt just hot spanner off with the oxy instead of turning and parting off, GOOD SHOW! Any thing is possible TOP marks mate!!.

[@فارسبودي-ح9ب]

عمل جيد تحياتي من الجزائر

[@Стрекозец-р5ю]

Хорошая работа привет из Ладелупы

[@gregjohnson5194]

I was always told not to let welding current flow through the chuck bearings that they would get pitted. Is it false?

[@NaN_INF]

This is by far the best repair of this kind I have seen. Great work! Don't mind the low life haters!

[@mahmoodshahkohatlachikpk6530]

ماشاءالله زبردست

[@spyder5571]

Actual shop, painted walls, clean machine, clean hands. Wow. That kid on the bike is going to get a mouthful from the boss with that invoice.

[@RichardThompson-gc1cf]

GREAT WORK VERY SKILLED HOPE IT WORKES YOU DID A GREAT JOB 😊

[@jasonbrohipower4157]

The first time dumping the clutch it not going to twist right off?

[@8508chris]

the best of the best ever

[@АнатолийСветлый-т6ы]

да мы тоже так делаем ,но там всё равно есть биение, но вообще рабочий метод .

[@павелпопов-у7ь]

смысл резьбу резать когда потом обварил по соединению.

[@odinrossi3353]

Типа отцентровал так 😅

[@madmarauder9925]

they "did" use a mesuring device

[@freshhealthy8118]

Good job❤❤

[@wrongmark]

What about reverse? Oh… welding. Might work for a bit.

[@MrEduardti]

В станке верхняя крышка на передней бабке на дверных петлях!

[@ВладимирСальников-й2в]

С отрезными резцами у них какая-то хроническая проблема....

[@malshmmary3655]

ان الجزء المسنن الذي تم تركيبه يختلف عن الاصلي من حيث طول المسنن

[@BDZ95klczn]

They dont have grinder to just cut it?

[@sergyjd3772]

Можно я всё насадить на холодную сварку...ризбуCan I put everything on cold welding...rizba

[@mdrestorasi1124]

Mantap bos ku jos

[@thedevilinthecircuit1414]

Impressive!

[@KaferundCo.]

amazing work, great

[@PatricioAinqueo-cf2bj]

Super pulgar arriba !!!!!🎉🎉🎉

[@doacarnage]

Gawd, run some coolant on that piece, taking the temper out with all that heat. Not to mention shortening the life of the bit.

[@папаримский-и3ж]

на пару недель хватит в месте сварки осталось напряжение а на шлицах после сварки появилось биение видно даже на глаз короче после ремонта полуось спела песню и меня повело оу уо все поехало пошло оу уо

[@KHALIDAlsaadi-cs3gj]

ماشاءالله تبارك الله

[@К.Е.ТК.Е.Т]

Смазочно охлаждающую жидкость (СОЖ) зачем придумали?

[@brettlyde9220]

What happens when you apply torque in the direction that will unscrew that repair

[@dartrevan5899]

эх блин. а я ведь уже подумал что хоть кто то дагадался как это ремонтировать не грея рабочую часть.но фиг там плавал))) было близко)

[@andreykotovsky]

Новые зубцы не отпущены же

[@dartrevan5899]

@@andreykotovsky вроде как да. Но и нагрев детали был.

[@andreykotovsky]

@@dartrevan5899 цвета побежалости не дошли, так что нормально должно быть. Кстати удивлен количеству негативных комментов, на самом деле это одна из самых нормально сделанных работ от пакистанцев. Интересно, резьбу в противоположном вращению детали в итоге нарезали?

[@dartrevan5899]

@@andreykotovsky я просто не знаю. у некоторых сталей температура отпуска близка к сотке градусов. но да. лучше чем наварить и обдрочить

[@memememe2674]

Working on a loverly dirty sandy floor, excellent quality, 1 Mile or 1 hour warrenty

[@wxfield]

As an amateur machinist and gunsmith..the chatter was so bad in this video, that I had to stop it and go oil every squeaky hinge and/or joint in my house immediately.

[@Лифаллекс]

Работать будет 100%. 👍

[@datswhatiwastrynatellyall7062]

I know it says experiment only But i really would like to see this part in use? I need to see what happens

[@joseluislopez3615]

👍👌 AWESOME SKILLS good job

[@Вован-д9в]

Какие электроды скажите пожалуйста????????

[@DonutGuard]

Please for the love of the gods, use oil and sharpen your lathe bit. The work piece had discoloration from friction heat. That'll weaken the finished product and put all that otherwise good work done at risk of future breakage.

[@rubenhayastan4854]

После того как он подогревом распустил закалку металлая для фрезеровки , остальной ремонт стал просто бессмысленным .Эта деталь не сможет долго проработать,так,как метал стал мягким,и не сможет выдержать нагрузку . Эта деталь очень быстро выйдет из строя . Или сломается при первой же нагрузке . Такой ремонт делается из за неизбежности достать новую деталь ,и носит временный характер . Этот ролик можно вставить в один ряд роликов - как не надо делать .

[@humphet3750]

Часть на замену взята с другого вала где момент в два раза выше чем на полуосях. Так что нормально (может быть) будет работать даже подотпущенная.

[@Luksh78]

Не бита, не крашена...

[@alexlo7708]

They say it is experiment, not real in used. They may know the weld joint is prone to crack from heat that made it brittle.

[@АлексГордон-г8ш]

АВТОР ВИДЕО НЕ ЗНАЕТ ЧТО МОЖНО ДРУГУЮ СТУПИЦУ КУПИТЬ 🎉 А КОМУ ЗАТРАТНЫ В КАЙФ😂😂😂

[@DatBlueHusky]

this prob was a repair video and they put "experiment" so ppl wont talk smack about the weak repair

[@Insafpassand]

Excellent, you are the best

[@jmt4533]

ミツトヨのノギスがたまらない

[@ДикийКот-м9к]

Херасе у него обороты на шпинделе....он на всех 2000 работает походу...😮

[@xr7coug]

A reasonably maintained lathe in a clean shop??!!

[@hokz7283]

Vehicle now must be driven under certain conditions. 1000 rpm normal not exceeding 1300 rpm max. No uphill drive, no engine braking, no quick clutch release and 90 kg payload...until sold.😅

[@ИгорьМеус-н5к]

Оторвало через день, рядом со сваркой

[@daddysullivan87]

I say tight threads torqued down and a tig weld around it , probably would work a long time

[@tomvaversky7201]

This is reducing the carbon footprint, this is ecology, this is recycling. And not the EU and its utopian, expensive, green order (some sect)

[@YTROM68]

Amazing job!

[@abelpadilla7789]

Please put on some boots protect your feet and toes.

[@michaeldemetriou1399]

Bodge job for so many reasons plus welding on the lathe is stupid, arcs between the bearings will knacker the thing in short order